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1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. [email protected]

1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. [email protected]

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Page 1: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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CE 583 – Control of Volatile Organic Compounds

Jeff Kuo, Ph.D., P.E. [email protected]

Page 2: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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ContentVapor pressure, Equilibrium Vapor Content, EvaporationVOCsControl by PreventionControl by Concentration and Recovery Condensation Adsorption Absorption (scrubbing)

Control by Oxidation Combustion Biological Oxidation (Biofiltration)

Choosing a Control Technology

Page 3: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Introduction

2nd most widespread and diverse class of emissions after particulates.Main concern: participation in “smog” and ozone reaction and formation of secondary particles.Some are toxic, some are IR absorbers.More than 150 HAPs are VOCs.

Source Type (US, 1997)

Thousands tons/yr

% of total

Wood burning 1294 5.73

Industrial processing

1457 7.58

Waste disposal 449 2.34

VOC storage 1377 7.17

Solvent use 6483 33.74

Motor vehicles 7660 39.86

Page 4: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Vapor Pressure, Equilibrium Vapor Content, Evaporation

VP = f(T). VP of water @ 20 oC = 0.023 atm = 17.5 torr.Normal Boiling Point: T at which VP = Patm.

VP of Hg ~10-6 atm @ 20 oC, still a concern (toxic).Metals such as Cd, Zn will vaporize in incinerators.Partial P in a mixture

VP of a pure compound

...pppP

pxPyp iiii

321

* Law sRaoult'

compound pure of VP

equation Antoine log

eq.Clapyron -Clausius log

*

*

*

p

CT

BAp

T

BAp

Page 5: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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VOCs

Boiling points up to 500 oF (260 oC)Organic compounds up to 12 carbon atomsEPA Definition (40 CFR51.100(s)): Any compound of carbon, excluding CO, CO2, carbonic acid, metal carbides or carbonates, and ammonium carbonate, which participates in atmospheric photochemical reactions (some notable exceptions: methane, ethane, 1,1,1-TCA, some CFCs, PCE).VOC and HC terms are often practically identical.Polar organics are ~100x more soluble than HC.For same family, solubility decreases with increasing MW.

)20(68@)0007.0(01.0* CFatmpsiap oo

Page 6: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Control by Prevention

SubstitutionWater-based paint, CNG

Process ModificationFluidized-bed powder coating, electric-powered vehicles (but more emission during electricity generation), car-pool.

Page 7: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Control by Prevention

Filling, Breathing and Empting LossesFilling (displacement): Gas being displaced is typical saturated with VOCs it has been in contact.Breathing (diurnal): T increase causes increase in VP, expansion of the liquid, vapor and the tank.Adjust Reid VP (RVP) of gasoline for different seasons.Leakage control/fugitive emissions.

Page 8: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Control by Prevention

Page 9: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Stage 2 control:Dual vapor return systemStage 1: w/o return from pump.

0.45 g/gal

4.54 g/gal

0.32 g/gal

Page 10: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Control by Concentration and Recovery - Condensation

Page 11: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Control by Concentration and Recovery - Adsorption

Absorption – the dissolution of gas molecules into bulk liquid.Adsorption – physical, reversible attachment of gas (or vapor) molecules to a solid surfaceChemisorption – the attractive forces between gas molecule and surface are closer to chemical bonding than physical attraction.The term “Sorption “ is used to avoid having to make the distinction,

Page 12: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Control by Concentration and Recovery - Adsorption

Adsorbents used are high surface area ( ca. 1000 m2/g) micro-porous particles. Alumina (Al2O3), Silica (Si2O3), activated carbon.Adsorbent capacity, w* : mass of sorbate per mass of sorbent.

Page 13: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Control by Concentration & Recovery - Adsorption

x-axis: (T ’L/18M)log(fs/f); y-axis = 100 w*/ ’L

’L: liquid density at normal boiling point, g/cm3

M: molecular weightfs/f: essentially the same as p*/pi

(vapor pressure/ partial pressure)

Isotherms for HCs on activated carbon and silica gel

Page 14: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Page 15: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Page 16: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Control by Concentration & Recovery – Absorption (scrubbing)

VOC selectively absorbed by bringing gas and solvent in contact in a packed column.Solvent and VOC separated in another column operating at lower temperature or pressure.

Page 17: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Control by Oxidation – Combustion (incineration)

Combustion responsible for most of the air pollutants of concern.Combustion can also be a solution if practiced properly (i.e. sufficient 3T’s)Incineration is the term used when the purpose of combustion is the destruction of pollutants rather then energy production.

2222

32

2222

1566

222

1

36

SOOHOSH

OHCOOHC

COOCO

bO

aVOCCkCr

2

kCdt

dC

kCr VOC

;

Page 18: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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)exp(RT

EAk

Destruction efficiency

99.00%

99.90%

99.99% Penetration, C/C0

0.0100

0.0010

0.0001 T, F

k, 1/s

t, s

t, s

t, s

1000

1.10E-04

41865

62798

83730 1200

0.14

32.9

49.3

65.8

1400

38.59

0.119

0.179

0.239

Benzene

Relatively small changes in T result in large differences in t required for a particular . In most incinerators the are of the order of seconds. If the T drops, drops significantly.

Page 19: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Incineration arrangements

A) simple thermal incinerator

B) regenerative heat recovery

C) catalytic incinerator

Page 20: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Control by Oxidation – Incineration

The oxygen and combustible come in contact over a surface instead of being homogeneously mixed.Solid or liquid combustible usually first vaporizes: Evaporation = simple phase change Pyrolysis = breakdown of large combustible

molecules thus giving off smaller, more volatile molecules in an inert (or reducing atmosphere), i.e. in the absence of oxygen.

Both are endothermic processes. The required heat is supplied by the combustion of the vapor

Page 21: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Control by Oxidation – Biofiltration

Biofilters: gas distributor pipes at the bottom, covered with several feet of soil/compost VOC dissolved in soil moisture.

Page 22: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Control by Oxidation – Biofiltration

Typical: soil depth = 3 – 4 ft; void = 50%, upward gas velocity = 0.005 to 0.5 fps; residence time = 15 - 60 s.Better for polar compounds (soluble)Need moisture and nutrients.Protection of M/O (toxins, pH, T)Large footage.

Page 23: 1 CE 583 – Control of Volatile Organic Compounds Jeff Kuo, Ph.D., P.E. jkuo@fullerton.edu

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Would type of VOC matter?

VOC Control Choices