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TRANSBLOCK FZ IN CAB CONTROL DESCRIPTION TECHNICAL DATA UNIT

0mdl096 f Comando Cabina Dxl Solo Gb

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Page 1: 0mdl096 f Comando Cabina Dxl Solo Gb

TRANSBLOCK

FZ

IN CAB CONTROL DESCRIPTION

TECHNICAL DATA UNIT

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INDEX 1. Controller description 1.1 Description of the display 1.2 Setting the work set point 1.3 Programming the parameters 1.4 Description of the the two-temperature control display 1.5 Setting and changing the set point 2. Operation 2.1 Operation in road mode 2.2. Operation in stand-by mode 2.3. Automatic operation 2.4. Defrost 2.5 Alarms and warnings 2.6 Description of parameters 2.7 Electronic control board for battery-powered units: F10D-F10M-FZ114 2.7.1 Normal operation 2.7.2 Defrost operation 2.8 Electronic control board for direct drive units: from FZ214 to FZ348 2.8.1 Normal operation 2.8.2 Defrost operation 2.9 Electronic control board for Multi-Temperature direct drive units 2.9.1 Normal operation 2.9.2 Deferost operation 3. Electronic control board units 4. Wiring diagram for battery-powered units 5. Wiring diagram for direct drive units 6. Wiring diagram for Multi-temperature direct drive units

7. Wiring diagram legenda 8. Technical data F 10D – F 10M – FZ 112 – FZ 114 9. Technical data FZ 213 – FZ 214 – FZ 218 – FZ 219 10. Technical data FZ 221 – FZ 228 – FZ 229 11. Technical data FZ 238 – FZ 248 – FZ 248/2 – FZ 258 12. Technical data FZ 328 – FZ 338 – FZ 348

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1 Controller description 1.1 Description of the display:

1. ON/OFF button: to switch on/off the unit (press 3 seconds). The red LED lights up when the unit is on.

2. SET button: to set the work set point of the unit. When the LED is on, setting is enabled.

3 PROGRAMMING BUTTON: to access the programming mode (press 5 seconds). When the LED is on, programming is enabled.

4 MANUAL DEFROST BUTTON: press for 5 seconds to start a defrost cycle. When the LED is on, defrost is in course.

5. UP/DOWN buttons to set parameters and set point.

6. LED °C or °F: it shows the unit of temperature measurement adopted for the displayed temperature.

7. HOT MODE LED: it shows that the unit is carrying out the hot cycle.

8. COLD MODE LED: it shows that the unit is carrying out the cold cycle.

9. DEFROST LED: it shows that the unit is carrying out the defrost cycle.

10. STAND-BY LED: it shows that the unit is operating in stand-by mode.

11. ALARM LED: it activates any time an alarm occurs.

12. ROAD LED: it shows that the unit is operating in road mode.

13. CONDENSER FAN LED: it shows that the condenser fan is operating.

14. EVAPORATOR FAN LED: it shows that the evaporator fan is operating.

15. DISPLAY: it shows the cold room temperature.

16. DISPLAY: it displays the alarms.

1.2. Setting the work set point:

Press the SET button: on the red display the current value flashes and Set1 appears on the yellow display; press the up/down buttons to change the current value. Press SET again or wait 10 seconds to save the new

value.

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1.3 Programming the parameters

To enter the programming mode press for 5 seconds. The first parameter is reached, whose label is shown on the yellow display and value on the red display.

To change a parameter, use the up/down buttons to reach the parameter desired. Press the SET button, the current value flashes, use the up/down buttons to set the new value. Then press SET again to go to the following parameter.

Wait 10 seconds to leave the programming mode automatically.

LABEL DESCRIPTION Cold Heat/Cold Heat pump

Set Set point Set2 Set point 2 FuS Operating modes: CL = cold, C-H = cold/heat, HPU= heat

pump CL C-H HPU

Dt Hysteresis 2 2 2 IS Min. set point -20 -20 -20 SS Max. set point 30 30 30 oF Sensor calibration 0 0 0 AL Low temperature alarm 5 5 5 AH High temperature alarm 30 30 30 dA Alarm differential 2 2 2 SA Alarm cut out at power on 4 4 4 ALd Temperature alarm delay 30 30 30 Tdf Defrost mode Std Std Std dS Max defrost time 5 5 5 Fdt Dripping time 0 0 0 Fnd Fan delay after defrost 1 1 1 EdA Alarm cut out after defrost 30 30 30 Sd Anti-short cycle (standby mode only) 2 2 2 dF Interval between defrosts 3 3 3 dFd Display during defrost it it it dAd Display delay after defrost 30 30 30 Bt Battery voltage selection 12/24 12/24 12/24 PAb Differential for battery voltage pre-alarm 0,7/1,5 0,7/1,5 0,7/1,5 Ab Differential for battery voltage alarm 1,5/3 1,5/3 1,5/3 Abd Differential for battery alarm 0,8/1,5 0,8/1,5 0,5/1,5 tF Standby clutch delay 0 0 0 bb Start delay after alarm Ab 1 1 1 tS Temperature measurement unit C C C rES Display of integer / decimal number de de de LPP Input polarity of low pressure switch OP OP OP LPn Number of interventions of low pressure switch 10 10 10 LPd Interval between interventions of low pressure switch 60 60 60 HPP Input polarity of high pressure switch OP OP OP HPn Number of interventions of high pressure switch 10 10 10 HPd Interval between interventions of high pressure switch 60 60 60 dFP Input polarity of defrost end CL CL CL HtP Input polarity of overload relay OP OP OP Htn Number of interventions of overload relay 3 3 6 Htd Interval between interventions of overload relay 60 60 60 Htt Start delay after overload relay intervention 2 2 15 HOP Output polarity of 4-way valve (heat pump) CL CL CL

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1.4 Description of the two-temperature control display:

1. ON/OFF button: to switch on/off the evaporator of compartment 1 (press 3 seconds). The red LED lights up when the unit is on. 2. SET button 1: to set the work set point of the evaporator of compartment 1. When the LED is on, setting is enabled.

3. ON/OFF button: to switch on/off the evaporator of compartment 2 (press 3 seconds). The red LED lights up when the unit is on.

4. SET button 2: to set the work set point of the evaporator of compartment 2. When the LED is on, setting is enabled.

5. MANUAL DEFROST button: press for 5 seconds to start a defrost cycle. When the LED is on, defrost is in course. Button n. 1 is for the evaporator of compartment 1, button n. 2 for the evaporator of compartment 2.

6. LED °C or °F: they show the unit of temperature measurement adopted for the displayed temperature.

7. UP/DOWN buttons: set parameters and set point.

8. COLD MODE LED: it shows that the unit is carrying out the cold cycle. N. 1 refers to the evaporator of compartment 1, n. 2 to the evaporator of compartment 2.

9. DEFROST LED: it shows that the unit is carrying out the defrost cycle. N. 1 refers to the evaporator of compartment 1, n. 2 to the evaporator of compartment 2.

10. STAND-BY LED: it shows that the unit is operating in stand-by mode.

11. ALARM LED: it activates any time an alarm occurs.

12. ROAD LED: it shows that the unit is operating in road mode.

13. CONDENSER FAN LED: it shows that the condenser fan is operating.

14. EVAPORATOR FAN LED: it shows that the evaporator fan is operating. N. 1 refers to the evaporator of compartment 1, n. 2 refers to the evaporator of compartment 2.

15. DISPLAY: it shows the cold room temperature. 16. DISPLAY: it displays the alarms.

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17. HOT MODE LED: it shows that the unit is carrying out the hot cycle. N. 1 refers to the evaporator of compartment 1, n. 2 to the evaporator of compartment 2.

LABEL DESCRIPTION Set Set point Set2 Set point 2 FuS Operating modes: CL = cold, C-H = cold/heat, HPU= heat pump CL Dt Hysteresis 2 IS Min. set point -20 SS Max. set point 30 oF Sensor calibration 0 AL Low temperature alarm 5 AH High temperature alarm 30 dA Alarm differential 2 SA Alarm cut out at power on 4 ALd Temperature alarm delay 30 Tdf Defrost mode Std dS Max defrost time 5 Fdt Dripping time 0 Fnd Fan delay after defrost 1 EdA Alarm cut out after defrost 30 dt2 Hysteresis 2 IS2 Min. set point -20 SS2 Max. set point 30 oF2 Sensor calibration 0 AL2 Low temperature alarm 5 AH2 High temperature alarm 30 dA2 Alarm differential 2 SA2 Alarm cut out at power on 4 ALd2 Temperature alarm delay 30 dS2 Max defrost time 5 Fdt2 Dripping time 0 Fnd2 Fan delay after defrost 1 EdA2 Alarm cut out after defrost 30 Sd Anti-short cycle (standby mode only) 2 dF Interval between defrosts 3 dFd Display during defrost it dAd Display delay after defrost 30 Bt Battery voltage selection dic-24 PAb Differential for battery voltage pre-alarm 0,7/1,5 Ab Differential for battery voltage alarm 1,5/3 Abd Differential for battery alarm 0,8/1,5 tF Standby clutch delay 0 bb Start delay after alarm Ab 1 tS Temperature measurement unit C rES Display of integer / decimal number de LPP Input polarity of low pressure switch OP LPn Number of interventions of low pressure switch 10 LPd Interval between interventions of low pressure switch 60 HPP Input polarity of high pressure switch OP HPn Number of interventions of high pressure switch 10 HPd Interval between interventions of high pressure switch 60 DFP Input polarity of defrost end CL HtP Input polarity of overload relay OP Htn Number of interventions of overload relay 3 Htd Interval between interventions of overload relay 60 Htt Start delay after overload relay intervention 2

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1.5 Setting and changing the set point: The procedure is the same as described for the single-temperature control unit. The only difference is the

possibility of switching on/off each individual evaporator using the corresponding on/off button. In addition defrost always takes place at the same time in both evaporators; if an evaporator completes its

defrost cycle in a shorter time than the other, it remains in stand-by mode until the second evaporator ends its cycle. The cold mode of an evaporator prevails over the hot mode of the other one. No conflicting operation is allowed: both evaporators can only operate in the same mode (that is both in cold or hot mode, or they stop when the corresponding set temperature has been reached). 2. Operation 2.1 Operation in road mode:

Check that the punctiform LED on the display is on, showing that the unit is on. Start the vehicle engine and press the ON button for 3 seconds. Attention: when the vehicle is not in motion the refrigerating unit can not be used in road mode. The operation and road icons light up.

To stop the refrigerating unit press the on/off button or stop the vehicle. 2.2. Operation in stand-by mode:

Check that supply voltage corresponds to the one shown in the data plate (tolerance: +/-10% on nominal voltage), then insert the plug.

Press the ON button for 3 seconds: the operation and standby icons light up; the red display shows the cold room temperature and the yellow display the set point. To stop the refrigerating unit press the on/off button. 2.3. Automatic operation:

After starting the unit operates automatically and it stops any time the cold room temperature reaches the set point; it resumes operation when temperature reaches a value corresponding to set point + differential.

According to the model, the refrigerating unit can show different operating modes which give rise to the activation of different icons:

- cold mode: activated icons - -

- hot mode: activated icons -

In addition to these icons the road or standby icon, or , will also be activated.

2.4. Defrost: The defrost cycle is activated automatically at intervals, or manually by pressing the defrost button. During

this cycle the icons and light up. In the operating mode with heat pump, evaporator and condenser exchange their functions; for this reason

the icons activating during defrost can also be and , depending on the defrost cycle involving the evaporator or the condenser.

In the operating mode with heat pump the defrost cycle ends by time out. 2.5 Alarms and warnings Low pressure switch alarm When the low pressure switch trips, the unit stops: the alarm LED lights up and the label PRL is displayed. Reset is automatic. If the number of interventions is higher than parameter LPn during the time set by parameter LPd, the alarm PMI is produced. This alarm can only be reset by switching the unit off and on again. High pressure switch alarm When the high pressure switch trips, the unit stops: the alarm LED lights up and the label PRH is displayed. Reset is automatic. If the number of interventions is higher than parameter HPn during the time set by parameter HPd, the alarm PMS is produced. This alarm can only be reset by switching the unit off and on again. Overload relay alarm This alarm is only active when the unit operates in standby mode. When the relay or the thermistor trips, the unit stops. The alarm LED lights up and the label F1t is displayed. Regulation is resumed after reset and a time Htt. If the number of interventions is higher than parameter Htn during the time set by parameter Htd, the alarm FTB is produced. This alarm can only be reset by switching the unit off and on again. Sensor failure alarm Label E01 is displayed and the alarm LED is activated. The unit stops.

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High/Low temperature alarm Alarms are produced when the actual temperature goes out of a certain range determined on the basis of the set point. In case of low temperature the alarm LED lights up and LA is displayed; in case of high temperature the alarm LED lights up and HA is displayed. Battery voltage alarm This alarm is only active when the unit operates in road mode. If battery voltage (sensored on key introduction) is lower than the value bt-Pab, a preliminary alarm PAb is activated which just indicates that there is an anomaly. Should voltage drop down to a value corresponding to bt-Ab, the battery alarm AB is produced and the unit is stopped. In addition to above labels the battery icon is activated. The unit resumes operation after voltage has reached its correct value and time bb has elapsed. Supply alarm This alarm is produced when both road and standby signals are present. The alarm stops the refrigerating unit; ALM is displayed and the standby and road icons flash.

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2.6 Description of parameter Label Range Description SEt IS - SS Set point: temperature to be maintained by the unit. SEt2 IS2 - SS2 Set point 2: temperature to be maintained by the unit, section 2 FuS CL- C-H- HPU Configuration of the unit (only Unica 1 or 2)

cL: cold only C-H: neutral area HPU: neutral area with heat pump

dt 0,1 ÷ 25,5 °C 1 ÷ 45 °F

With FuS = cL: Differential for set point intervention, always positive. The compressor starts operation when temperature increases and reaches the set point + dt, then it stops when temperature goes down to the set point.

With FuS = C-H or HPU: Half-band of the neutral area. The compressor starts operation when temperature increases and reaches the set point + dt, then it stops when temperature goes down to the set point. The hot output is activated when temperature is lower than the set point –dt, and deactivated when the set point is reached.

IS -50,0÷SET °C; -58 ÷ SET °F

Min. set point: minimum set point value.

SS SET ÷ 110,0 °C SET ÷ 230 °F

Max. set point: maximum set point value.

oF -12,0 ÷ 12,0 °C -21 ÷ 21 °F

Thermostat sensor calibration (sensor 1): to calibrate the thermostat sensor.

AL -50,0 ÷ 110,0 °C -58 ÷ 230 °F

Low temperature alarm: the alarm is produced when the set temperature is reached (if set, after the ALd delay).

AH -50,0 ÷ 110,0 °C -58 ÷ 230 °F

High temperature alarm: the alarm is produced when the set temperature is reached (if set, after the ALd delay).

dA 0,1 ÷ 25,5 °C 1 ÷ 45 °F

Temperature alarm hysteresis: differential for temperature alarm deactivation.

SA 0 ÷ 23H5 Alarm cut out at power on: on switching on the temperature alarm is cut out for the set time.

ALd 0 ÷ 255 min. Temperature alarm delay (normal operation): time interval between detecting and activating a temperature alarm.

tdF Std – Air Defrost time, only for Unica 1 tdF = standard defrost, according to the different procedures. Air: during defrost only the evaporator fans operate; all other devices are off.

dS 0 ÷ 255 min Max first defrost time: length of defrost. Fdt 0 ÷ 60 min Dripping time: time interval between reaching the defrost end

temperature and resuming normal operation of the control unit. Fnd 0 ÷ 255 min Fan delay after defrost: time interval between reaching the defrost end

temperature and resuming normal fan operation. EdA 0 ÷ 255 min. Alarm cut out after defrost: time interval between detecting and

activating a temperature alarm at defrost end. dt2 0,1 ÷ 25,5 °C

1 ÷ 45 °F With FuS = cL: Differential - section 2 - for set point intervention,

always positive. The compressor starts operation when temperature increases and reaches the set point + dt, then it stops when temperature goes down to the set point.

With FuS = C-H or HPU - section 2: Half-band of the neutral area. The compressor starts operation when temperature increases and reaches the set point + dt, then it stops when temperature goes down to the set point. The hot output is activated when temperature is lower than the set point –dt, and deactivated when the set point is reached.

IS2 -50,0 ÷ SET °C -58 ÷ SET °F

Min. set point - section 2: minimum set point value.

SS2 SET ÷ 110,0 °C SET ÷ 230 °F

Max. set point - section 2: maximum set point value.

oF2 -12,0 ÷ 12,0 °C Thermostat sensor calibration (sensor 2) - section 2: to calibrate

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Label Range Description -21 ÷ 21 °F the thermostat sensor.

AL2 -50,0 ÷ 110,0 °C -58 ÷ 230 °F

Low temperature alarm - section 2: the alarm is produced when the set temperature is reached (if set, after the ALd2 delay).

AH2 -50,0 ÷ 110,0 °C -58 ÷ 230 °F

High temperature alarm - section 2: the alarm is produced when the set temperature is reached (if set, after the ALd2 delay).

dA2 0,1 ÷ 25,5 °C 1 ÷ 45 °F

Temperature alarm hysteresis - section 2: differential for temperature alarm deactivation.

SA2 0 ÷ 23H5 Alarm cut out at power on - section 2: on switching on the temperature alarm is cut out for the set time.

ALd2 0 ÷ 255 min Temperature alarm delay (normal operation) - section 2: time interval between detecting and activating a temperature alarm.

dS2 0 ÷ 255 min Max second defrost time: length of defrost. Fdt2 0 ÷ 60 min Dripping time - section 2: time interval between reaching the defrost

end temperature and resuming normal operation of the control unit. Fnd2 0 ÷ 255 min Fan delay after defrost - section 2: time interval between reaching the

defrost end temperature and resuming normal fan operation. EdA2 0 ÷ 255 min Alarm cut out after defrost - section 2: time interval between

detecting and activating a temperature alarm at defrost end. Sd 0 ÷ 30 min Anti-short cycle: minimum time interval between compressor switching

off and on. dF 1 ÷ 120 hours Interval between defrost cycles: time interval between the beginning

of two defrost cycles. dFd rt(0)- it(1)-

Set(2)- dEF(3)- dEG(4)

Display during defrost: rt = actual temperature; it = temperature at defrost beginning; Set = set point; dEF = label “dEF”; dEG = label “dEg”.

dAd 0 ÷ 255 min. Display delay after defrost: maximum time interval between defrost end and resumed display of the actual cold room temperature.

bt 12 ÷ 24 Battery voltage selection: 12 = 12V battery; 24 = 24V battery.

PAb 0.0 ÷ 10.0, nu Differential for battery voltage pre-alarm: the battery voltage pre-alarm is activated when voltage is lower than bt-PAb.

Ab 0.0 ÷ 10.0, nu Differential for battery voltage alarm: if battery voltage (sensored on key introduction) is lower than or equal to the (bt – Ab) value, the battery alarm is activated.

Abd 0,1 ÷ 10.0 Differential for battery alarm: the battery alarm stops when voltage (sensored on key introduction) reaches the bt-PAb+Abd value.

tF 0 ÷ 255 sec. Standby clutch delay: time interval between starting of standby compressor and activation of standby clutch output.

bb 0 ÷ 255 min. Start delay after alarm "Ab": time interval between battery alarm stop and resuming operation.

tS °C - °F Temperature measurement unit: Celsius, Fahrenheit rES in – dE Display (for °C): in = integer, dE = decimal. LPP CL - OP Input polarity of low pressure switch: CL: active with closed contact;

OP: active with open contact. LPn 0 ÷ 15 Number of interventions of low pressure switch: if the number of

interventions of the low pressure switch reaches the parameter “LPn” during the time set by parameter “LPd”, an alarm is produced.

LPd 0 ÷ 60 min. Interval for interventions of low pressure switch: time interval in which LPn interventions must occur to generate a pressure switch alarm.

HPP CL – OP Input polarity of high pressure switch: CL: active with closed contact; OP: active with open contact.

HPn 0 ÷ 15 Number of interventions of high pressure switch: if the number of interventions of the high pressure switch reaches the parameter “HPn” during the time set by parameter “HPd”, an alarm is produced.

HPd 0 ÷ 60 (min.) Interval for interventions of high pressure switch: time interval in which HPn interventions must occur to generate a pressure switch alarm.

dFP CL – OP Input polarity of defrost end: CL: active with closed contact; OP: active with open contact.

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Label Range Description HtP CL – OP Input polarity of overload relay: CL: active with closed contact; OP:

active with open contact. Htn 0 ÷ 15 Number of interventions of overload relay: if the number of

interventions of the overload relay reaches the parameter “Htn” during the time set by parameter “Htd”, an alarm is produced.

Htd 0 ÷ 60 (min.) Interval for interventions of overload relay: time interval in which Htn interventions must occur to generate an overload relay alarm.

Htt 0 ÷ 15 min Start delay after overload relay intervention: time interval between overload relay alarm stop and resuming operation.

HOP CL – OP Output polarity of HOT valve (heat pump): CL: active with closed contact; OP: active with open contact.

MCO no - yes Activation of Kmc relay (d.c. motor) in stand-by mode – only XW366K

Adr 1 ÷ 247 Address serial device RS485 – ModBus dP1 reading only Display window, sensor P1 dP2 reading only Display window, sensor P2 – only XW466K dP3 reading only Battery state display tMA (Un1 - Un2 - Mt)

reading only Unit type

rEL reading only Release firmware code (reading only) Ptb reading only EEPROM map identification Pr2 reading only Access to hidden parameter level PR2

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2.7 Electronic control board for battery-powered units: F10D-F10M-FZ114 2.7.1 Normal operation Unit model Cold C/F C/F PCal PCal Cold C/F C/F PCal PCal

Function F/Road F/Road C/Road F/Road C/RoadF/Elet

net C/Elet

net F/Elet

net F/Elet

net C/Elet

net Inputs

Electrical net 0 0 0 0 0 12 or 24V

12 or 24V

12 or 24V

12 or 24V

12 or 24V

Under key 12 or 24V

12 or 24V

12 or 24V

12 or 24V

12 or 24V 0 0 0 0 0

High pressure switch closed closed closed closed closed closed closed closed closed closed Low pressure switch closed closed closed closed closed closed closed closed closed closed End defrost thermostat Ind. Ind. Ind. Ind. Ind. Ind. Ind. Ind. Ind. Ind. Thermal contact Ind. Ind. Ind. Ind. Ind. closed closed closed closed closed Outputs value Cold/Defrost off off on on off off on off on off CC Motor OK SD on on on on on off off off off off Evaporator fans on on on on on on on on on on Condenser fans on on off on on on off on on on Compressor electrical net off off off off off on on on on on 2.7.2 Defrost operation Unit model Cold C/F C/F PCal PCal Cold C/F C/F PCal PCal

Function F/Road F/Road C/Road F/Road C/RoadF/Elet

net C/Elet

net F/Elet

net F/Elet

net C/Elet

net Inputs

Electrical net 0 0 0 0 0 12 or 24V

12 or 24V

12 or 24V

12 or 24V

12 or 24V

Under key 12 or 24V

12 or 24V

12 or 24V

12 or 24V

12 or 24V 0 0 0 0 0

High pressure switch closed closed closed closed closed closed closed closed closed closed Low pressure switch closed closed closed closed closed closed closed closed closed closed End defrost thermostat closed closed closed closed closed closed closed closed closed closed Thermal contact Ind. Ind. Ind. Ind. Ind. closed closed closed closed closed Outputs value Cold/Defrost on on on off on on on on off on CC Motor on on on on on off off off off off Evaporator fans off off off off off off off off off off Condenser fans off off off off off off off off off off Compressor electrical net off off off off off on on on on on

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2.8 Electronic control board for direct drive units: from FZ214 to FZ348 2.8.1 Normal operation

2.8.2 Defrost operation

Unit model Cold C/F C/F PCal PCal Cold C/F C/F PCal PCal Function F/Road F/Road C/Road F/Road C/Road F/Elet net C/Elet net F/Elet net F/Elet net C/Elet net Inputs High pressure switch closed closed closed closed closed closed closed closed closed closed Low pressure switch closed closed closed closed closed closed closed closed closed closed End defrost thermostat Ind. Ind. Ind. Ind. Ind. Ind. Ind. Ind. Ind. Ind. Thermal contact Ind. Ind. Ind. Ind. Ind. closed closed closed closed closed Electrical net 0 0 0 0 0 12 or 24V 12 or 24V 12 or 24V 12 or 24V 12 or 24V

Under key 12 or 24V

12 or 24V

12 or 24V

12 or 24V

12 or 24V 0 0 0 0 0

Outputs value Cold/Defrost on on on off on on on on off on Road clutch on on on on on off off off off off Evaporator fans off off off off off off off off off off Condenser fans off off off off off off off off off off

Electrical net clutch off off off off off

On (tF delay to electrical

Motor compressor)

On (tF delay to electrical

Motor compressor)

On (tF delay to electrical

Motor compressor)

On (tF delay to electrical

Motor compressor)

On (tF delay to electrical

Motor compressor)

Electrical net compressor off off off off on on on on On

Unit model Cold C/F C/F PCal PCal Cold C/F C/F PCal PCal Function F/Road F/Road C/Road F/Road C/Road F/Elet net C/Elet net F/Elet net F/Elet net C/Elet net Inputs High pressure switch closed closed closed closed closed closed closed closed closed closed Low pressure switch closed closed closed closed closed closed closed closed closed closed End defrost thermostat closed closed closed closed closed closed closed closed closed closed Thermal contact Ind. Ind. Ind. Ind. Ind. closed closed closed closed closed Electrical net 0 0 0 0 0 12 or 24V 12 or 24V 12 or 24V 12 or 24V 12 or 24V

Under key 12 or 24V

12 or 24V

12 or 24V

12 or 24V

12 or 24V 0 0 0 0 0

Outputs value Cold/Defrost on on on off on on on on off on Road clutch on on on on on off off off off off Evaporator fans off off off off off off off off off off Condenser fans off off off off off off off off off off

Electrical net clutch off off off off off

On (tF delay to electrical

Motor compressor)

On (tF delay to electrical

Motor compressor)

On (tF delay to electrical

Motor compressor)

On (tF delay to electrical

Motor compressor)

On (tF delay to electrical

Motor compressor)

Electrical net compressor off off off off on on on on On

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2.9 Electronic control board for Multi-Temperature direct drive units: This card manages two evaporators with independent two points of job The regulation is always to neutral zone, even if the function cold it is predominant in comparison to that of heat Possible types of operation Cold 1 Cold 2 Hot 1 Hot 2 Cold 1 On On On/Off Off Off Cold 2 On On/Off On Off Off Hot 1 On Off Off On On/Off Hot 2 On Off Off On/Off On If we are being warm in one of the two points, in the other one for the cold is asked, therefore the application of heat is interrupted and mass in stand-by until the application of cold has not been granted. 2.9.1 Normal operation

Unit model Cold

road/2EHot

road/2E Cold eletr. Net/2E Hot eletr. Net/2E Inputs High pressure switch closed closed closed closed Low pressure switch closed closed closed closed End defrost thermostat 1 Ind. Ind. Ind. Ind. End defrost thermostat 2 Ind. Thermal contact Ind. Ind. Ind. Ind. Electrical Net 0 0 12 or 24V 12 or 24V

Under key 12 or 24V

12 or 24V 0 0

Outputs value Cold/Defrost 1 off on off on Cold 1 on off on off Evaporator fans 1 on on on on Cold/Defrost 2 off on off on Cold 2 on off on off Evaporator fans 2 on on on on Road clutch (NO SD) on on off off Condenser fans off off on off

Electr. Net clutch (TF) on (with delay tF in comparison to the

presser net) on (with delay tF in comparison to the

presser net) Electr. Net compressor (SD) 0ff off on on if one of the two evaporators is out or you she has reached the set, the respective exits cold and fans evaporator they will be off.

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2.9.2 Defrost operation

Unit model Defrost road (both the

exits) Defrost electr. Net (both the exits) Inputs High pressure switch closed closed Low pressure switch closed closed End defrost thermostat 1 closed closed End defrost thermostat 2 closed closed Thermal contact Ind. closed Electrical Net 0 12 or 24V Under key 12 or 24V 0 Outputs value Cold/Defrost 1 on on Cold 1 off off Evaporator fans 1 off off Cold/Defrost 2 on on Cold 2 off off Evaporator fans 2 off off Road clutch (NO SD) on off Condenser fans off off

Electr. Net clutch (TF) off on (with stable delay in comparison to the exit

electrical net compressor) Electr. Net compressor (SD) 0ff On The opening of the entry of end defrost forces the exits in off for the corresponding exits

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3. Electronic Control Board Layout

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4. Wiring diagram for battery-powered units

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5. Wiring diagram for direct drive units. Single temperature

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6. Wiring diagram for direct drive units. Multi-Temperature

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7. Wiring diagram legenda BA ROOM PROBE C RECTIFICATION CAPACITOR CM RUN CAPACITOR CS START CAPACITOR E0 HEATER E DISCHARGE HEATER F1 M1 MOTOR FUSE F1E ELECTRONIC CONTROL PANEL F1T OVERLOAD RELAY F1TR THERMISTOR F6 CONDENSER FAN FUSE F6/1 CONDENSER FAN FUSE F8 EVAP. FAN FUSE F9 EVAP. FAN FUSE F10 EVAPORATOR FAN FUSE F11 DEFROST SOLENOID FUSE FFR STAND-BY CLUTCH FUSE FFS ROAD CLUTCH FUSE FGR STAND BY GENERAL FUSE FGS ROAD GENERAL FUSE FS TRANSFORMER FUSE FB BATTERY INPUT FUSE FR MAINS INPUT FUS FSS DEFROST SOLENOID FUSE FTS DEFROST TERMINATION THERMOSTAT K1 M1 MOTOR CONTACTOR OR RELAY K11 DEFROST CONTACTOR OR RELAY K2 PHASE REVERSAL MOTOR M1 CONTACTOR

K39 TIMER FOR MAINS FEEDER DELAY K5 COND FAN CONTACTOR OR RELAY K8 EVAP.FAN CONTACTOR OR RELAY K8A EVAP.FAN CONTACTOR OR RELAY K8B EVAP.FAN CONTACTOR OR RELAY KFA LOW TEMP. AUXILIARY RELAY KFB LOW TEMP. AUXILIARY RELAY KAV START RELAY KB BATTERY RELAY KF STAND BY/ROAD CLUTCH RELAY KIC COND.C STARTING RELAY KMC DIRECT CURRENT MOTOR RELAY KR STAND-BY RELAY KCA AUXILIARY RELAY HEATING CYCLE KCB AUXILIARY RELAY HEATING CYCLE KRV STAND-BY CLUTCK TIMER KSF PHASE SEQUENCE RELAY M1 ELECTRIC MOTOR M5 COND.FANMOTOR M6 COND.FAN MOTOR M8 EVAP.FAN MOTOR M9 EVAP.FAN MOTOR M10 EVAP.FAN MOTOR M11 EVAP.FAN MOTOR MCC DIRECT CURRENT MOTOR P1MX COND.FAN STARTlNG PRESSURE SWITCH PMI LOW PRESSURE SWITCH PMX HIGH PRESSURE SWITCH

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TAL TRANSFORMER TK THERMO-CONTACT X MAIN CONNECTOR YC SOLENOID HEATING CYCLE YF SOLENOID CYCLE REVERSAL

YFH ROAD CLUTCH YFR STAND-BY CLUTCH YI INJECTION SOLENOID YS HOT GAS SOLENOID

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8. Technical Data F 10D – F 10M – FZ 112 – FZ 114

Description Units F 10D F 10M FZ 112 FZ 114 Power supply Voltage

Absorption V 230/1 /50 230/1 /50 A 6,3 6,3

Voltage Absorption

V 400/3N/50 400/3N/50 A 2,8 2,8

Alimentator 230/1 /50 – 12 Vdc

V A

230/1 /50 6

230/1 /50 7

Electrical motor Manifacturer ZANOTTI ZANOTTI ZANOTTI ZANOTTI

Power Hp/kW 1 – 0,75 1 – 0,75 230/1 /50 A 6,1 6,1

230/400/3/50 A 3,5 / 2,7 3,5 / 2,7

Vehicle voltage V 12 12 12 12 Road absorption A 56 80 77 77 Suggested vehicle alternator V / A 14 / 65 14 / 90 14 / 90 14 / 90 Refrigerant charge R134a Kg 1 1,1 Refrigerant charge R404A Kg 0,95 0,95 Suction pressure valve setting bar 3 3 High pressure switch bar Open at 17– Close at 12 Open at 32– Close at 27 Defrost Air Air Hot gas Hot gas Refrigerat capacity Road functionning

0°C W 530 745 1015 1116 -20°C W 298 390 402

Refrigerat capacity Stand-by functionning

0°C W 530 745 915 1000 -20°C W 298 350 360

Condenser Dimensions

Length mm 487 487 510 510 Width mm 730 730 823 823 Hight mm 210 210 210 210

Mass Kg 45 51 55 55 Evaporator Dimensions

Length mm 610 610 610 610 Width mm 355 515 515 515 Hight mm 120 140 140 140

Air flow M3/h 630 630 630 630 Air Throw M 2,5 3 3 3

Mass Kg 13 14 14 14

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9. Technical Data FZ 213 – FZ 214 – FZ 218 – FZ 219

Description Units FZ 213 FZ 214 FZ 218 FZ 219 Power supply Voltage

Absorption V 230/1 /50 230/1 /50 230/1 /50 230/1 /50 A 10 10,3 10,3 13,6

Voltage Absorption

V 230/400/3N/50 230/400/3N/50 230/400/3N/50 230/400/3N/50A --- 8,3 / 4,8 8,3 / 4,8 10 / 5,8

Electrical motor Manifacturer ZANOTTI ZANOTTI ZANOTTI ZANOTTI

Power Hp/kW 1,5 – 1,1 1,5 – 1,1 1,5 – 1,1 2 – 1,5 230/1 /50 A 6,9 7,2 7,2 10,6

230/400/3/50 A --- 5,2 / 3,0 5,2 / 3,0 4,4 / 4,0

Vehicle voltage V 12 24 12 24 12 24 12 24 Road absorption A 16,2 8,7 18,7 9,1 22,2 11,3 24,9 13,2 Suggested vehicle alternator V / A Refrigerant charge R404A Kg 1,5 1,9 1,9 2,1 Suction pressure valve setting bar 3 3 3 3 High pressure switch bar Open at 32 – Close at 27 Low pressure switch bar Open at 0,1 – Close at 1,1 Defrost Hot gas End Defrost thermostat °C Open at 9°C – Close at 1°C Refrigerat capacity Road functionning

0°C W 2191 2627 1780 2830 -20°C W 1031 1377 940 1377

Refrigerat capacity Stand-by functionning

0°C W 1327 1704 1560 1661 -20°C W 682 716 830 878

Condenser dimensions

Length mm 510 510 510 510 Width mm 823 950 950 950 Hight mm 230 230 230 230

Mass Kg 52 58 58 58 Evaporator dimensions

Length mm 610 610 570 1090 Width mm 515 515 600 515 Hight mm 140 140 290 140

Air flow M3/h 660 630 1400 2300 Air Throw M 3,5 4,5 4,5 4,5

Mass Kg 14 14 19 19

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10. Technical Data FZ 221 – FZ 228 – FZ 229

Description Units FZ 221 FZ 228 FZ 229 Power supply Voltage

Absorption V 230/1 /50 230/1 /50 230/1 /50 A 13,6 13,6 13,6

Voltage Absorption

V 230/400/3N/50 230/400/3N/50 230/400/3N/50 A --- / 5,8 --- / 5,8 --- / 5,8

Electrical motor Manifacturer ZANOTTI ZANOTTI ZANOTTI

Power Hp/kW 2 – 1,5 2 – 1,5 2 – 1,5 230/1 /50 A 10,5 7,2 10,5

230/400/3/50 A --- / 4,0 --- / 4,0 --- / 4,0

Vehicle voltage V 12 24 12 24 12 24 Road absorption A 22,2 15,2 24,9 13,2 28,4 15,4 Suggested vehicle alternator V / A Refrigerant charge R404A Kg 1,9 2,1 2,1 Suction pressure valve setting bar 3 3 3 High pressure switch bar Open at 32 – Close ata 27 Low pressure switch bar Open at 0,1 – Close at 1,1 Defrost Hot Gas End Defrost thermostat °C Open at 9°C – Close at 1°C Refrigerat capacity Road functionning

0°C W 2879 3174 3732 -20°C W 1692 1793 2085

Refrigerat capacity Stand-by functionning

0°C W 2023 2354 2570 -20°C W 842 1196 1171

Condenser dimensions

Length Mm 530 530 530 Width Mm 950 1080 1080 Hight Mm 230 230 230

Mass Kg 58 70 70 Evaporator dimensions

Length Mm 840 570 1090 Width Mm 145 600 515 Hight Mm 850 290 140

Air flow M3/h 1300 1150 2700 Air Throw M 3,5 4,5 4,5

Mass Kg 19 19 19

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11. Technical Data FZ 238 – FZ 248 – FZ 248/2 – FZ 258

Description Units FZ 238 FZ 248 FZ 248/2 FZ258 Power supply Voltage

Absorption V 230/1 /50 230/1 /50 230/1 /50 A 22,2 22,2

Voltage Absorption

V 230/400/3N/50 230/400/3N/50 230/400/3N/50 230/400/3N/50 A --- / 8,5 --- / 5,8 --- / 5,8 --- / 10,5

Electrical motor Manifacturer ZANOTTI ZANOTTI ZANOTTI ZANOTTI

Power Hp/kW 2 – 1,5 2 – 1,5 2 – 1,5 4 – 3 230/1 /50 A 16 16 16

230/400/3/50 A --- / 6,8 --- / 9,6 --- / 9,6 --- / 10,5

Vehicle voltage V 12 24 12 24 12 24 12 24 Road absorption A 26,6 14 33,6 15,3 33,6 15,3 51 26,2 Suggested vehicle alternator V / A 14/90 28/55 Refrigerant charge R404A Kg 3,5 4,0 4,0 4,0 Suction pressure valve setting bar 3 3 3 3 High pressure switch bar Open at 32 – Close at 27 Low pressure switch bar Open at 0,1 – Close at a 1,1 Defrost Hot Gas End Defrost thermostat °C Open at 9°C – Close at 1°C Refrigerat capacity Road functionning

0°C W 4794 5459 4843 -- 7319 0 – 0°C W 3485 1854 -20°C W 2543 3002 2584 --- 3613

-20 –0°C W 1609 1585 Refrigerat capacity Stand-by functionning

0°C W 4101 4505 3917 --- 6156 0 – 0°C W 2775 1698 -20°C W 1843 2267 1867 --- 3122

-20 –0°C W 698 1793 Condenser dimensions

Length Mm 520 520 520 530 Width Mm 1400 1400 1400 1400 Hight Mm 470 470 470 470

Mass Kg 128 132 132 143 Evaporator dimensions

Length Mm 1106 1556 1106 856 1556 Width Mm 682 682 682 682 682 Hight Mm 181 181 181 181 181

Air flow M3/h 2050 3075 2050 1025 3200 Air Throw M 4,5 5,5 4,5 4,5 6,5

Mass Kg 26,5 31,5 26,5 20,5 42,5

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12. Technical Data FZ 328 – FZ 338 – FZ 348

Description Units FZ 328 FZ 338 FZ 348 Power supply Voltage

Absorption V 230/1 /50 230/1 /50 A 14 9

Voltage Absorption

V 230/400/3N/50 230/400/3N/50 230/400/3N/50 A --- / 7,3 9,2 / 7,3 --- / 10,4

Electrical motor semihermetic compressor

Manifacturer ZANOTTI ZANOTTI ZANOTTI Power Hp/kW 1,5 – 1,1 1,5 – 1,1 2 – 1,5

230/1 /50 A 10,6 12 230/400/3 /50 A --- / 5,3 12,6 / 5,3 --- / 6,8

Vehicle voltage V 12 24 12 24 12 24 Road absorption A 19,1 14 25,6 12,3 40,7 19,6 Suggested vehicle alternator V / A 14/90 28/55 Refrigerant charge R404A Kg 2,5 2,8 3,2 Suction pressure valve setting bar 3 3 3 High pressure switch bar Open at 32 – Close at 27 Low pressure switch bar Open at 0,1 – Close at 1,1 Defrost Hot Gas End Defrost thermostat °C Open at 9°C – Close at 1°C Refrigerat capacity Road functionning

0°C W 3447 4167 5598 -20°C W 1795 1900 2783

Refrigerat capacity Stand-by functionning

0°C W 2690 3250 4354 -20°C W 1267 1430 1793

Condenser dimensions Length mm 535 535 535

Width mm 1110 1110 1400 Hight mm 366 366 366

Mass Kg 125 150 165 Evaporator dimensions Length mm 570 780 1230

Width mm 600 703 703 Hight mm 270 270 270

Air flow M3/h 1150 2300 3400 Air Throw M 4,5 5,5 6,5

Mass Kg 25 37 44

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Zanotti S.p.A. Via M.L. King, 30 - 46020 Pegognaga (MN) Italy

Tel. 0376.5551 - Fax 0376.536554 [email protected] - www.zanotti.com

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