05900 FROG/PROFILE GRINDER - matweld.com.brmatweld.com.br/manuais/05900.pdf · 3 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts,

MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180Matweld reserves the right to change parts, features, or specifications without notice.

632 South 3rd StreetP.O. Box 2816 • Paducah, KY 42002

Phone: 270-444-0085Fax: 270-443-6180

Website: www.matweld.comEmail: [email protected]

The Matweld Frog/Profile Grinder is alightweight, precision grinding machine.The grinder is designed for frog and fin-ish grinding of field welds. The roll overfeature makes ergonomic grinding of therail to the original profile easy. An op-tional detachable Frog GrindingOutrigger is available for grinding of theFrogs.

05900FROG/PROFILE GRINDER

AB

C

FLOW

10 gpm(38 lpm)

PRESSURE

2000 psi(140 bar)

RPM

3900

DIMENSIONS

L - 40"W - 16"H - 34"

WEIGHT

83 lbs(38 kg)

ACCESSORIES05990 - FROG GRINDING OUTRIGGER02199 - GRINDING STONE

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GENERAL SAFETY PRECAUTIONS:TOOL OPERATORS AND MAINTENANCE PERSONNEL MUST ALWAYS COMPLY WITH THESAFETY PRECAUTIONS GIVEN IN THIS MANUAL, AND WITH ALL STICKERS AND TAGSATTACHED TO THE TOOL AND HOSE. ALL SAFETY PRECAUTIONS ARE GIVEN FOR YOURSAFETY. READ TO UNDERSTAND AND FOLLOW ALL SAFETY, MAINTENANCE AND OP-ERATION INSTRUCTIONS BEFORE YOU USE OR MAINTAIN THE TOOL. REVIEW THEMANUAL DAILY BEFORE USING THE TOOL. IN ADDITION, FOLLOW ALL SAFETY GUIDE-LINES GIVEN YOU BY YOUR SUPERVISOR. DO NOT USE THE TOOL IF YOU HAVE ANYQUESTIONS ABOUT THE OPERATION, SAFETY OR MAINTENANCE OF THIS TOOL. FAIL-URE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN PERSONAL INJURY OR EQUIP-MENT DAMAGE.

MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THEMATWELD PLANT. MATWELD HAS NO CONTROL OVER OPERATOR OR MAINTAINER SE-LECTION. THE CUSTOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL’S SUIT-ABILITY FOR A PARTICULAR FUNCTION, FOR ANYONE USING THE TOOL OR MAIN-TAINING THE TOOL REGARDING THEIR FITNESS TO USE THE TOOL OR REPAIR THETOOL, UNDERSTANDING OF THE OPERATION AND SAFETY AND MAINTENANCEMANUAL, INTELLIGENCE TO USE GOOD JUDGMENT NECESSARY TO WORK SAFELYAND EFFICIENTLY WITHOUT ENDANGERING THEMSELVES OR BYSTANDERS IN THEWORK AREA.

• DO NOT OPERATE THE TOOL UNTIL YOU HAVE BEEN THOROUGHLY AND PROP-ERLY TRAINED OR UNDER THE SUPERVISION OF AN INSTRUCTOR.

• CHECK POWER SOURCE DAILY TO DETERMINE IF CORRECT FLOW AND PRESSUREARE AVAILABLE. NEVER EXCEED FLOWS OR PRESSURES FOR THE TOOL BEINGUSED. PERSONAL INJURY OR DAMAGE TO THE TOOL CAN RESULT.

• OPERATORS MUST CLEAR THE WORK AREA OF NON-ESSENTIAL PERSONNEL. FLY-ING DEBRIS CAN CAUSE SERIOUS INJURY.

• THE OPERATOR MUST BE FAMILIAR WITH ALL PROHIBITED WORK AREAS SUCHAS UNSAFE GRADES, POOR FOOTING AREAS AND OVERHEAD HAZARDS.

• MAINTAIN BALANCE AND PROPER FOOTING AT ALL TIMES. NEVER OVERREACHTO THE EXTENT THAT A BROKEN PART OR SUDDEN MOVEMENT OF THE TOOL CANCAUSE YOU TO LOSE YOUR BALANCE AND FALL, OR CAUSE INJURY TO YOUR SELFOR SOMEONE ELSE.

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• WHEN WORKING NEAR ELECTRICAL CONDUCTORS, ALWAYS ASSUME THAT THE CON-DUCTORS ARE ENERGIZED AND THAT HOSES AND CLOTHING CAN CONDUCT HARMFULELECTRICITY. USE HOSES LABELED AND CERTIFIED AS NON-CONDUCTIVE.

• DO NOT OPERATE THE TOOL AT EXCESSIVE FLUID TEMPERATURES OPERATOR DISCOM-FORT AND POTENTIAL BURNS CAN RESULT AT HIGH OIL TEMPERATURES.

• NEVER WEAR LOOSE CLOTHING THAT CAN GET ENTANGLED IN THE WORKING PARTSOF THE TOOLS OR BE CARELESS WITH HANDS, FEET OR OTHER BODY PARTS AROUNDTHE WORKING PARTS OF THE TOOLS. HYDRAULIC TOOLS EXERT HIGH TORQUE ANDFORCE AND CAN CAUSE SERIOUS INJURY OR DEATH IF IMPROPERLY USED.

• TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR, MAINTENANCEOR SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINEDPERSONNEL.

• ALWAYS WEAR SAFETY EQUIPMENT SUCH AS OIL INJECTION RESISTANT WORK GLOVES,SAFETY GLASSES, SAFETY BOOTS, EAR PROTECTION AND OTHER SAFETY APPARELDICTATED BY YOUR SUPERVISOR APPLICABLE FOR THE JOB YOU ARE DOING AND THETOOL YOU ARE USING.

• DO NOT CLEAN INSPECT OR REPAIR THE TOOL WHILE CONNECTED TO THE POWERSOURCE. ACCIDENTAL ENGAGEMENT OF THE TOOL CAN CAUSE SERIOUS PERSONALINJURY.

• OIL INJECTION HAZARD EXISTS WITH THIS TOOL. OIL INJECTION IS A CONDITION WHEREHYDRAULIC OIL IS INJECTED UNDER THE SKIN FROM PRESSURE IN THE LINE. ALWAYSWEAR GLOVES AND REPAIR ANY LEAKS IMMEDIATELY. NEVER CARRY A TOOL BY THEHOSES.

• DO NOT USE DAMAGED EQUIPMENT. IMMEDIATELY REPLACE ANY DAMAGED HOSES, FIT-TINGS, OR OTHER COMPONENTS SHOWING WIRE BRAID, NICKS, CUTS, DAMAGE ORABRASIONS. FAILURE TO DO SO MAY RESULT IN EQUIPMENT DAMAGE AND / OR PER-SONAL INJURY OR DEATH.

• CLEAN UP ANY OIL OR FLUID SPILLS IMMEDIATELY.

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• HAVE SUPERVISOR ADD ADDTIONAL PRECAUTIONS RELATING TO THE SPECIFIC WORKAREA AND LOCAL SAFETY REGULATIONS BELOW.

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05900/05950 PROFILE GRINDER

SAFETY PRECAUTIONS:1. ALWAYS WEAR PROTECTIVE EQUIPMENT SUCH AS GLOVES, SAFETY GLASSES,

EAR PROTECTION, SAFETY SHOES AND OTHER REQUIRED SAFETY EQUIPMENT.

2. DO NOT WEAR CLOTHING WHICH MAY BECOME ENTANGLED IN THE TOOL.

3. ALWAYS KEEP WORK AREA FREE OF TOOLS OR ANY OTHER OBJECTS WHICHMAY IMPAIR SOUND FOOTING.

4. CAUTION OIL INJECTION HAZARD EXISTS WITH THIS TOOL. OIL INJECTIONIS A CONDITION WHERE THE HYDRAULIC OIL IS FORCED UNDER THE SKINTHROUGH PRESSURE IN THE LINE. ALWAYS WEAR GLOVES AND REPAIRLEAKS IMMEDIATELY.

5. NEVER CHANGE STONES WITH THE POWER SOURCE VALVE(S) IN THE “ON” POSI-TION, TURN THE POWER SOURCE “OFF”.

6. NEVER ATTEMPT TO CARRY THE GRINDER WITH THE POWER SOURCE VALVE(S)IN THE “ON” POSITION, TURN THE POWER SOURCE “OFF”.

7. NEVER TOUCH OR TRY TO STOP A MOVING STONE.

8. ALWAYS CHECK THE WORK AREA FOR ANY TRASH, WHICH MAY IGNITE FROMSPARKS, WELD SPLATTER OR SLAG.

9. ALWAYS CHECK THE AREA FOR SMOLDERING TIES OR TRASH BEFORE LEAVINGTHE SITE.

10. WHEN CHANGING STONES, FOLLOW ALL GRINDING STONE MANUFACTURESINSTRUCTIONS FOR SAFETY AND OPERATION. USE ONLY STONES THATCOMPLY WITH ANSI STANDARDS. BEFORE USING, RUN NEW GRINDINGSTONE FOR ONE MINUTE AT FULL SPEED TO CHECK FOR DEFECTS OR VI-BRATION.

11. MOST HYDRAULIC OILS HAVE A FLASH POINT OF 500 DEGREES (F). MAKE SUREHOSES ARE COMPLETELY CLEAR OF SPARKS AND HOT DEBRIS. HAVE ANOTHERPERSON STAND CLOSE TO HYDRAULIC POWER SOURCE CONTROLS TO OBSERVE

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FLOW: 10 GPM (38 LPM)PRESSURE: 2000 PSI (140 BAR)MAX BACK PRESSURE: 300 PSI (21 BAR)RPM: 3300

OPERATION:

1. WITH THE TOOL TURNED “OFF”, PLACE TOOL ON THE RAIL CAREFULLY AND ADJUSTTHE STONE CLEARANCE BY TURNING THE HANDWHEEL COUNTERCLOCKWISE TO RAISETHE STONE.

2. WITH POWER SOURCE IN THE “OFF” POSITION, CONNECT THE HOSES. DO NOT DRAGTHE SERVICE HOSE BY PULLING WITH THE TOOL. LOOP THE HOSES IN THE WORK AREAIN SUCH A WAY TO RELIEVE STRESS ON THE HOSE AND QUICK DISCONNECT FITTINGSWHILE WORKING. BE AWARE OF HOSE LOCATIONS AT ALL TIMES.

3. CONNECT THE TOOL TO THE POWER SOURCE AND TURN POWER SOURCE “ON” TOSUPPLY 10 GPM.

4. TURN THE HANDWHEEL CLOCKWISE TO LOWER THE STONE TO BEGIN GRINDINGOPERATION.

5. THE NORMAL WORK POSITION IS TO STAND BEHIND THE WORK HANDLE FACING THEHEIGHT ADJUSTMENT WHEEL. IN THIS POSITION YOU WILL SEE THE ON/OFF VALVE(QUICK DISCONNECT FITTINGS ATTACHMENT POINT) ON THE RIGHT END OF THEWORK HANDLE. THE KNOB ON TOP IS TURNED CLOCKWISE TO START THE GRINDERMOTOR. TURN COUNTERCLOCKWISE TO SHUT THE MOTOR OFF.

6. GRASP THE WORK HANDLE FIRMLY BEFORE BEGINNING THE GRINDING OPERATION. BESURE THE STONE IS BACKED OUT FOR CLEARANCE FROM THE RAIL. WITH THE GRINDERRUNNING FEATHER THE STONE IN SLOWLY TURNING THE HEIGHT ADJUSTMENT HANDWHEELCLOCKWISE. YOU WILL FEEL THE RESISTANCE AND SEE SPARKS AS THE STONE CONTACTSTHE RAIL.

7. ROLL THE GRINDER SIDE TO SIDE TRAVERSING THE SECTION OF RAIL BEING DRESSEDA LITTLE AT A TIME. DO NOT ATTEMPT TO REMOVE TOO MUCH MATERIAL IN ONE PASS.KEEP THE TOOL MOVING TO PREVENT BURNING OR OVERGRINDING THE RAIL.

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SIDE RAIL GRINDING:

1. THE PROFILE GRINDER CAN BE POSITIONED WITH THE BRIDGE FRAME AND GRINDINGHEAD LAID OVER IN A HORIZONTAL PLANE TO ALLOW REMOVAL OF ROLL OVER OR OTH-ERWISE DRESSING THE SIDE OF THE RAIL HEAD.

2. WITH THE POWER TURNED “OFF”, BACK THE STONE UP COUNTERCLOCKWISE ON THEHEIGHT ADJUSTMENT WHEEL SEVERAL TURNS FOR CLEARANCE. LOOSEN THE POSI-TION LOCK HANDLE SLIGHTLY AND PULL THE FRAME BRIDGE TOWARDS YOU TO THEDESIRED POSITION. RE-TIGHTEN THE LOCK HANDLE.

3. THE HEIGHT RELATION OF THE FACE OF THE GRINDING STONE AND FRAME ROLLERSTO THE SIDE OF THE RAIL HEAD IS VARIABLE AND CAN BE ADJUSTED BY CHANGINGTHE POSITION OF THE WORK HANDLE RELATIVE TO THE BRIDGE FRAME.

4. TURN THE POWER “ON” AND FEATHER THE STONE INTO THE RAIL WHILE ROLLINGTHE GRINDER IN A SIDE TO SIDE MOTION. DO NOT ATTEMPT TO REMOVE TOO MUCHMATERIAL IN ONE PASS.

CHANGING THE GRINDING STONE:

1. TURN THE POWER SOURCE “OFF” AND DISCONNECT HOSES FROM THE TOOL, LAYTHE TOOL ON ITS SIDE.

2. POSITION THE TOOL FOR ACCESS TO THE BOTTOM OF THE CAST ALUMINUM DRIVEHOUSING.

3. LOCK THE DRIVE SHAFT BY DEPRESSING THE LOCKING PIN LOCATED JUST BELOWTHE MOTOR ON THE CAST HOUSING.

4. IT IS RECOMMENDED TO UTILIZE A STRAP WRENCH WHEN REMOVING A WORN STONE.AGAIN THE SHAFT LOCK MUST ALSO BE ENGAGED FOR THIS OPERATION.

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05900 SIX INCH PROFILE GRINDER

WHEEL PIVOT ADJUSTMENTSFOR PROFILE OR FROGGRINDING OPERATIONSNOTE: WHEN GRINDING FROGS THE SPARK SHIELD MUST BE RAISED TO THE TOP POSITION.

FOR GRINDING A WING OF THE FROG, PLACE THE GRINDER ON TOP OF THE WING WITH THE ROLLERS RESTING ON TOP OF THE WING TO BE GROUND. ADJUST EACH WHEEL PIVOT TO THE POSITION SHOWN IN FIGURE 1. GRINDING IS ACCOMPLISHED BY MOVING THE GRINDER BACK AND FORTH IN LINE WITH THE RAIL. WHEN FINISHED WITH ONE WING, ROTATE THE ENTIRE GRINDER 180° AND PLACE IT ON THE OTHER WING.

CROSS SECTION OF TYPICAL FROG AT 1/2" POINT

FIGURE 1. GRINDING WINGS OF A FROG

GRINDING WINGS

FOR GRINDING THE POINT OF A FROG, PLACE THE GRINDER ON TOP OF THE POINT WITH THE ROLLERS RESTING ON THE TOP OF THE POINT. ADJUST EACH WHEEL PIVOT TO THE POSITION SHOWN IN FIGURE 2. GRINDING IS ACCOMPLISHED BY MOVING THE GRINDER BACK AND FORTH IN LINE WITH THE RAIL. IT MAY BE NECESSARY TO ROTATE THE ENTIRE GRINDER 180° AND PLACE IT ON THE OTHER SIDE OF THE POINT IN ORDER TO COMPLETELY GRIND THE WIDTH OF THE POINT. THE EXTENSION ASSEMBLY IS NORMALLY USED DURING POINT GRINDING OPERATIONS.


FIGURE 2. GRINDING THE POINT

GRINDING THE POINT

PROFILE GRINDING


FIGURE 3. PROFILE GRINDING

FOR PROFILE GRINDING OF RAIL, PLACE THE GRINDER ON TOP OF THE RAIL WITH THE ROLLERS RESTING ON TOP OF THE RAIL TO BE GROUND. ADJUST EACH WHEEL PIVOT TO THE POSITION SHOWN IN FIGURE 3. GRINDING IS ACCOMPLISHED BY MOVING THE GRINDER BACK AND FORTH IN LINE WITH THE RAIL.

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MAINTENANCE:

1. CHECK TOOL FOR OVERALL WORKING CONDITION DAILY.

2. INSPECT HOSES DAILY. AT THE FIRST SIGN OF ANY ABRASION OR CUT TO THE COVER,THE HOSES MUST BE CHANGED.

3. KEEP QUICK DISCONNECT COUPLERS CLEAN & LUBRICATED.

4. USE ONLY RECOMMENDED HYDRAULIC OILS. NEVER USE ATF OR MOTOR OIL.SUGGESTED HYDRAULIC OILS:AMOCO RYKON MV CITGO A/W ALL TEMPSUN 2105 MOBIL D.T.E. 15CHEVRON EP-MV TEXACO “RANDO” HD-AZ

IF YOUR LOCAL DISTRIBUTOR DOES NOT CARRY ANY OF THE ABOVE SUGGESTEDHYDRAULIC OILS USE THE FOLLOWING GUIDELINES:VISCOSITY @ 100° F……………………………………………100-190SUSVISCOSITY INDEX………………………………………………MIN.150

EACH APPLICATION IS DIFFERENT, IF THERE ARE ANY QUESTIONS CONCERNING THERIGHT CHOICE FOR YOUR PARTICULAR APPLICATION CALL MATWELD FOR ASSISTANCE.

5. HAVE TOOL INSPECTED, AT LEAST ANNUALLY, BY A MATWELD OR MATWELD QUALIFIEDSERVICE REPRESENTATIVE TO DETERMINE IF TOOL IS IN NEED OF SAFETY CHANGESOR WORN PART REPLACEMENT.

REPAIR AND TROUBLESHOOTING:

IF SYMPTONS OF POOR PERFORMANCE DEVELOP, THE FOLLOWING CHART CAN BE USEDAS A GUIDE TO CORRECT THE PROBLEM. WHEN DIAGNOSING PROBLENS WITH OPERA-TION OF THE GRINDER, ALWAYS CHECK THAT THE HYDRAULIC POWER SOURCE IS SUP-PLYING THE CORRECT HYDRAULIC FLOW AND PRESSURE, AS LISTEN IN THE SPECIFICA-TIONS. USE A FLOW AND PRESSURE TEST GAUGE TO BE ACCURATE (MATWELD PARTNO. 03600). CHECK THE FLOW WITH THE HYDRAULIC OIL TEMPERATURE AT LEAST 80DEGREE F/27 DEGREE C.

PROBLEM CAUSE REMEDY

Grinder does not run 1. Hydraulic power source notfunctioning.2. Couplers or hoses blocked.3. Hydraulic motor failure.4. Hydraulic lines notconnected.

See general note above

locate and remove restrictioninspect and repairconnect lines

Grinder operates to slow 5. Hydraulic motor speed toslow.6. High backpressure.

7. Couplers or hoses blocked.8. Oil to hot (above 140f/60c).9. Oil to cold (below 60f/16c).10. Hydraulic motor worn.11. Flow control malfunction.

See general note above.

Check for back pressureabove250 psi 17 bar.See note 2Turn fan on.See cold weather operation ofthis manual.Have grinder serviced atauthorized service center.

Grinder operates to fast. 12. Flow control malfunction See note 11.

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REVIEW OF HYDRAULIC PRINCIPLES

A. TOOL CIRCUIT

1. HYDRAULIC FORMULAS:

CID X RPM GPM X PSI GPM = 231 HP = 1714 (.85)

1456.9

Example: HP required to deliver 10 GPM at 1500 PSI.

10 GPM X 1500 PSI = 15000 = 10.3 HP1456.9 1456.9

(subtract back pressure for tool HP)

Estimated HP delivered by pump or used by tool.

PSI GPM 500 1,000 1,500 2,000 2,500 3,000 3 1.03 2.06 3.09 4.12 5.15 6.18 5 1.72 3.43 5.15 6.86 8.58 10.30 10 3.43 6.86 10.3 13.70 17.20 20.60 15 5.15 10.30 15.40 20.60 25.70 30.90

2. BACK PRESSURE

BACK PRESSURE MEASURED AT THE TOOL RETURN PORT MUST NOT EXCEED THE MANU-FACTURERS BACK PRESSURE RATING. MOST MANUFACTURERS LIST THE MAXIMUM BACKPRESSURE FOR THEIR HYDRAULIC TOOLS AT 250 PSI. BACK PRESSURE MEASURED ONTHE RETURN SIDE OF THE TOOL IS THE FORCE REQUIRED TO GET THE OIL BACK TO THETANK. IN ALMOST ALL CASES THE LOWER THE BACK PRESSURE THE BETTER THE TOOLPERFORMANCE. FIRST, THE BACK PRESSURE IS SUBTRACTED FROM THE MAXIMUM TOOLPRESSURE TO ARRIVE AT A MAXIMUM TOOL OPERATING PRESSURE. FOR EXAMPLE, TOOLSWITH 2000 PSI OPERATING PRESSURE ARE INSTALLED ON A SYSTEM WITH 250 PSI BACKPRESSURE. THIS LEAVES1750 PSI AS A MAXIMUM TOOL PRESSURE. IMAGINE A SYSTEMWITH 500 PSI BACK PRESSURE. 2000 MINUS 500 PSI BACK PRESSURE LEAVES ONLY 1500PSI FOR THE TOOL. SECOND, TOOLS ARE DESIGNED FOR PRESSURE TO BUILD ON THEPRESSURE SIDE OF THE TOOL. IF TOO MUCH PRESSURE BUILDS ON THE RETURN SIDE,NOT ONLY IS PERFORMANCE EFFECTED, BUT SEALS MAY BLOW. THIS IS WHY IT IS VERYIMPORTANT TO DIRECT THE FLOW INTO THE TOOL CORRECTLY. REVERSING THE HOSES TOTEST MAY RESULT IN BLOWN SEALS, DAMAGE TO THE TOOL, AND PERSONAL INJURY.

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05900PROFILE GRINDER

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QTY. ITEM NO. PART NO. DESCRIPTION

PROFILE GRINDER05900 PARTS LIST

1245678910111213141516171819202122232425262728293031323334353637383940414243444546495051535455565758596061626364656667686970717273747677787980818283848586878889909192939495979899100101102

HOSESPECS

0591903930A007050070600713059170591605901059250010605905

00410A0340204800104600304600500403046004021010071005903059020590600795059100591405913059090590805912A2048A219105927059110590705922059330592905934A1000A3856

568-018A60800593005915A544605928A1037

00806-0101909A104305931A5601004120041500413A6910A1025A6101A1002A2190A204600137007960014500146

405-08-08231P-04A1009

69-08-08A1023A1041A1454A1481A3860A2192A5626A105405920059240593505936059370593805939A5624

568-908A5590A2500A3810

SSB4-6SSERIAL TAG

0594005932A2162A1452

05955

11211111121111111111111122222441422224442242224223114111114226211112222213113322212222222222112222

HAND WHEELHANDWHEEL KNOB

1-5/8” INTERNAL RET. RING¾” EXTERNAL RET. RINGBEARING – HEIGHT ADJ.

HEIGHT ADJ. SCREWHEIGHT ADJ. SHAFT

FRAMEOUTRIGGER KNOB

HANDLE GRIPPOSITIONING ARM

MOTORBEARING HOUSING

DRIVE SHAFTBEARING – DRIVE SHAFT

EXTERNAL RET. RINGINTERNAL RET. RING

SEALSTONE FLANG

SEALSLIDE CUSHION

BEARING HOUSING BRACKETHANDLE

MANIFOLDHANGING ROLLER

SMALL FLANGE WHEELLARGE FLANGE WHEEL

AXLERAIL ROLLER

FLANGE WHEEL STUD5/16-18 NYLOCK NUT

5/16 SAE WASHERBEARING –HANGING ROLLER - TOP

HANGING ROLLER AXLEWHEEL BLOCK

WHEEL BLOCK LOCK GLANDRET RING

BEARING FLANGE ROLLERRET. RING

¼-20 X 1/2 HEX HEAD BOLT¼ X 1 FENDER WASHER

018 O-RING3/16 ROLL PIN

BUSHINGHANGING ROLLER ANCHOR

5/16-18 X 1/2” SHCSBEARING HANGING ROLLER BOTTOM

5/16 X 5-1/2” GR. 5 ZP3/16” X ¾” SQUARE KEY

LOCKING KNOB3/8 X 1-1/4 GR 5 ZPROLLER BEARING

¼-28 X ¼ SET SREWLOCKING PIN

PLUGSPRING

¼” X 1” SHOULDER BOLT5/16-18 X 1-3/4” GR 5 ZP

¼ X 1-1/2” ROLL PIN¼ - 20 X 1” GR 5 ZP

¼ SAE FLAT WASHER¼-20 NYLOCK NUT

ON/OFF VALVEFLOW CONTROL VALVE

QUICK DISCONNECT COUPLERQUICK DISCONNECT NIPPLE90 DEGREE HOSE FITTING

#4 O-RING PLUG¼-20 X 2-3/4” GR. 5 ZP

½” HEX NIPPLE5/16 X 1-1/4” GR 5 ZP

3/8 X 3/4” GR 5 ZP3/8 JAM NUT

½ X 1 SHOLDER BOLT3/8 X 1-1/4 FENDER WASHER

3/8 SAE FLAT WASHER3/8-16 X ¾ SET SCREW

3/8 X 4” GR. 5 ZPLIFT PLATE SPACERAXLE INDEX PLATE

SPARK SHIELDLOCATING PLUNGER

SPRINGKNOB

1/8” X 3/8” SQUARE KEYNYLON TIP SET SCREW

O-RING10-24 X ¼ SET SCREW

5/16-18 WING NUT5/16 LOCK WASHER1/8” X 3/8” SS RIVET

SERIAL NO. TAG1/2 “ WAVE WASHERFLANGE BUSHING5/16 USS WASHER

5/16 JAM NUT

MANIFOLD – MOTOR HOSE

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16


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05900/05950 PROFILE GRINDERDECAL LEGEND:

17


03/01

05900/05950 PROFILE GRINDERGENERAL NOTES:

18


03/01

05900/05950 PROFILE GRINDERGENERAL NOTES:

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LIMITED WARRANTY

MATWELD, INC., PADUCAH, KY., WARRANTS TO THE ORIGINAL PURCHASE OF THISPRODUCT THAT THE PRODUCT WILL BE FREE FROM DEFECTS IN MATERIAL ANDWORKMANSHIP FOR THE PERIOD OF ONE (1) YEAR AFTER THE DELIVERY OF SUCHPRODUCT TO THE CUSTOMER. OTHER EQUIPMENT AND PARTS USED, BUT NOT MANU-FACTURED BY MATWELD INC. ARE COVERED DIRECTLY BY THE WARRANTY OF THEMANUFACTURER OF THOSE PRODUCTS. PROOF OF PURCHASE MUST BE DOCU-MENTED INCLUDING REFERENCE TO A SERIAL NUMBER LOCATED ON EACH TOOL.THE PURCHASER’S ONLY REMEDIES UNDER THIS LIMITED WARRANTY SHALL BE LIM-ITED AT MATWELD’S SOLE OPTION TO THE FOLLOWING: REPAIR, REPLACEMENT ORREFUND OF THE PURCHASE PRICE OF THE DEFECTIVE PRODUCTS. EACH OF THESEREMEDIES REQUIRES TIMELY NOTIFICATION OF THE DEFECT IN THE PRODUCT ANDSUBSTANTIATION THAT THE PRODUCT HAS BEEN PROPERLY STORED, MAINTAINEDAND USED. MATWELD’S OBLIGATIONS HEREUNDER EXTEND ONLY TO THE PURCHASEROF THE PRODUCT AND NOT TO ANY THIRD PARTY.

AS A CONDITION PRECEDENT TO MATWELD’S OBLIGATION HEREUNDER, THE DEFEC-TIVE PRODUCT MUST NOT HAVE BEEN ALTERED OR MODIFIED WITHOUT THE EX-PRESS WRITTEN APPROVAL OF MATWELD, INC. THE PRODUCT MUST NOT HAVE BEENSUBJECTED TO DELIBERATE DAMAGE, SHIPPING DAMAGE, NEGLECT, TAMPERING BYUNAUTHORIZED PERSONNEL OR DAMAGE BY IMPROPER USE, STORAGE OR MAIN-TENANCE. SERIAL NUMBERS MUST NOT HAVE BEEN ALTERED, DEFACED OR RE-MOVED. SUCH ACTION VOIDS LIMITED WARRANTY.

EXCLUSIONS TO LIMITED WARRANTY

THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY,WRITTEN OR ORAL, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANYIMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PUR-POSE.

LIMITED WARRANTY DOES NOT COVER NORMAL WEAR AND TEAR ITEMS SUCH ASFILTERS, HOSES, COUPLERS, BITS, SOCKETS, AUGERS, AND BATTERIES.

LIMITATION OF LIABILITY

EXCEPT AS PROVIDED ABOVE, MATWELD SHALL IN NO EVENT BE LIABLE OR RESPON-SIBLE FOR ANY INJURY, LOSS OR DAMAGE, DIRECT, INCIDENTAL OR CONSEQUEN-TIAL, ARISING OUT OF THE USE OR MISUSE OR INABILITY TO USE THE PRODUCT,HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY INCLUDING, WITHOUT LIMI-TATIONS, BREACH OF CONTRACT, TORT, (INCLUDING NEGLIGENCE OR STREET LI-ABILITY) AND NOT WITHSTANDING ANY FAILURE OF ANY REMEDY HEREIN OF ITSESSENTIAL PURPOSE, EVEN IF MATWELD WAS AWARE OF THIS POSSIBILITY OF SUCHDAMAGE. MATWELD’S LIMITED WARRANTY AS SET FORTH ABOVE SHALL NOT BE EN-LARGED, DIMINISHED OR AFFECTED BY, AND NO OBLIGATION OR LIABILITY SHALLARISE OR GO OUT OF THE RENDERING OF TECHNICAL ADVICE OR SERVICE BYMATWELD OR ITS AGENTS. THE FOREGOING MAY NOT BE CHANGED EXCEPT BY WRIT-TEN AGREEMENT SIGNED BY AN AUTHORIZED OFFICER OF MATWELD, THE REMEDIESSET FORTH HEREIN ARE EXCLUSIVE.

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CUSTOMER INFORMATION:

Name _____________________________________________________

Company___________________________________________________

Serial # of your Matweld tool___________________________________( Upon receiving your Matweld tool, make sure to list serial number above so that a good record is kept fororder information.)

MATWELD HYDRAULIC TOOL LISTAll Matweld Hydraulic Tools operate at

5 or 10 GPM @ 2000 PSIPOWER UNITS:07000 – HYDRA POWERED MODULAR SYSTEM02900 – DIESEL 1-10 GPM OR 2-5 GPM

(OPTIONAL CATALYTIC EXHAUST AND/OR MSHA CERTIFIED)00100 – GASOLINE 1-10 GPM OR 2-5 GPM02050 – GASOLINE 1-5 GPM05500 – TWIN POWER DUAL CIRCUIT UNIT 1-10 GPM OR 2-5 GPM & 5000 WATT GENERATOR

TRACK TOOLS:01600A – 1” IMPACT WRENCH04500D – ½” IMPACT DRILL00800A – 16” RAIL SAW03900A – REVERSING RAIL SAW01100 – SPIKE PULLER01300A – TIE TAMPER01400 – SPIKE DRIVER01500 – RAIL DRILL01000 – CHAIN SAW03500 – SELF FEED RAIL DRILL

GRINDERS:04600 & 04650– STRAIGHT STONE CW & TRIGGER VERSION04700 & 04750 – STRAIGHT STONE CCW & TRIGGER VERSION04800 & 04850 – CUPSTONE & TRIGGER VERSION00700 – RAIL SURFACING GUIDE02400 – 10” OR 14” FROG AND SWITCH GRINDER05900 – FROG/PROFILE GRINDER - ON/OFF FLOW CONTROL05950 – FROG/PROFILE GRINDER - SAFETY TRIGGER06000 – PROFILE GRINDER05400 – ANGLE GRINDER

OTHER PRODUCTS:HYDRAULIC MANIFOLDSHYDRAULIC TEST GAUGESHOSE REELSHYDRAULIC HOSESACCESSORIES

Documents

05900 FROG/PROFILE GRINDER - matweld.com.brmatweld.com.br/manuais/05900.pdf · 3 MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180 Matweld reserves the right to change parts,