05900 FROG/PROFILE GRINDER 05950 TRIGGER … · 05999 - frog grinding outrigger 02199 - grinding stone 05900 frog/profile grinder ... tools or be careless with hands, feet or other

632 South 3rd StreetP.O. Box 2816 • Paducah, KY 42002

270-444-0085Fax: 270-443-6180

Website: www.matweld.comEmail: [email protected]

MATWELD, INC. PHONE:(270) 444-0085 FAX:(270) 443-6180Matweld reserves the right to change parts, features, or specifications without notice.

AB

C

ACCESSORIES05999 - FROG GRINDING OUTRIGGER02199 - GRINDING STONE

05900 FROG/PROFILE GRINDER05950 TRIGGER VERSION

The Matweld Frog/Profile Grinder is alightweight, precision grinding machine.The grinder is designed for frog andfinish grinding of field welds. The roll overfeature makes ergonomic grinding of therail to the original profile easy. An optionaldetachable Frog Grinding Outrigger isavailable for grinding Frogs. The flap typespark guard prevents sparks from beingdischarged on adjacent combustiblematerial.

09/09

FLOW

10 gpm(38 lpm)

PRESSURE

2000 psi(140 bar)

RPM

4000

DIMENSIONS

A - 40” (1016mm)B - 16” (406mm)C - 34” (864mm)

WEIGHT

85 lbs(38.5 kg)

2


09/09

3


09/09

GENERAL SAFETY PRECAUTIONS:TOOL OPERATORS AND MAINTENANCE PERSONNEL MUST ALWAYS COMPLY WITH THESAFETY PRECAUTIONS GIVEN IN THIS MANUAL, AND WITH ALL STICKERS AND TAGS AT-TACHED TO THE TOOL AND HOSE. ALL SAFETY PRECAUTIONS ARE GIVEN FOR YOURSAFETY. READ TO UNDERSTAND AND FOLLOW ALL SAFETY, MAINTENANCE AND OPERA-TION INSTRUCTIONS BEFORE YOU USE OR MAINTAIN THE TOOL. REVIEW THE MANUALDAILY BEFORE USING THE TOOL. IN ADDITION, FOLLOW ALL SAFETY GUIDELINES GIVENYOU BY YOUR SUPERVISOR. DO NOT USE THE TOOL IF YOU HAVE ANY QUESTIONS ABOUTTHE OPERATION, SAFETY OR MAINTENANCE OF THIS TOOL. FAILURE TO FOLLOW THESEINSTRUCTIONS CAN RESULT IN PERSONAL INJURY OR EQUIPMENT DAMAGE.

MATWELD HAS NO CONTROL OVER TOOL USE OR OPERATION ONCE IT LEAVES THEMATWELD PLANT. MATWELD HAS NO CONTROL OVER OPERATOR OR MAINTAINER SELEC-TION. THE CUSTOMER MUST ASSUME RESPONSIBILITY FOR THE TOOL’S SUITABILITY FORA PARTICULAR FUNCTION, FOR ANYONE USING THE TOOL OR MAINTAINING THE TOOLREGARDING THEIR FITNESS TO USE THE TOOL OR REPAIR THE TOOL, UNDERSTANDINGOF THE OPERATION AND SAFETY AND MAINTENANCE MANUAL, INTELLIGENCE TO USEGOOD JUDGMENT NECESSARY TO WORK SAFELY AND EFFICIENTLY WITHOUT ENDAN-GERING THEMSELVES OR BYSTANDERS IN THE WORK AREA.

• DO NOT OPERATE THE TOOL UNTIL YOU HAVE BEEN THOROUGHLY AND PROPERLYTRAINED OR UNDER THE SUPERVISION OF AN INSTRUCTOR.

• CHECK POWER SOURCE DAILY TO DETERMINE IF CORRECT FLOW AND PRESSUREARE AVAILABLE. NEVER EXCEED FLOWS OR PRESSURES FOR THE TOOL BEING USED.PERSONAL INJURY OR DAMAGE TO THE TOOL CAN RESULT.

• OPERATORS MUST CLEAR THE WORK AREA OF NONESSENTIAL PERSONNEL. FLYINGDEBRIS CAN CAUSE SERIOUS INJURY.

• THE OPERATOR MUST BE FAMILIAR WITH ALL PROHIBITED WORK AREAS SUCH ASUNSAFE GRADES, POOR FOOTING AREAS AND OVERHEAD HAZARDS.

• MAINTAIN BALANCE AND PROPER FOOTING AT ALL TIMES. NEVER OVERREACH TO THEEXTENT THAT A BROKEN PART OR SUDDEN MOVEMENT OF THE TOOL CAN CAUSE YOUTO LOSE YOUR BALANCE AND FALL, OR CAUSE INJURY TO YOUR SELF OR SOMEONEELSE.

4


09/09

• WHEN WORKING NEAR ELECTRICAL CONDUCTORS, ALWAYS ASSUME THAT CONDUCTORSARE ENERGIZED AND THAT HOSES AND CLOTHING CAN CONDUCT HARMFUL ELECTRICITY.USE HOSES LABELED AND CERTIFIED AS NONCONDUCTIVE.

• DO NOT OPERATE THE TOOL AT EXCESSIVE FLUID TEMPERATURES OPERATOR DISCOM-FORT AND POTENTIAL BURNS CAN RESULT AT HIGH OIL TEMPERATURES.

• NEVER WEAR LOOSE CLOTHING THAT CAN GET ENTANGLED IN THE WORKING PARTS OF THETOOLS OR BE CARELESS WITH HANDS, FEET OR OTHER BODY PARTS AROUND THE WORK-ING PARTS OF THE TOOLS. HYDRAULIC TOOLS EXERT HIGH TORQUE AND FORCE AND CANCAUSE SERIOUS INJURY OR DEATH IF IMPROPERLY USED.

• TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL TOOL REPAIR, MAINTENANCE ORSERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PERSON-NEL.

• ALWAYS WEAR SAFETY EQUIPMENT SUCH AS OIL INJECTION RESISTANT WORK GLOVES,SAFETY GLASSES, SAFETY BOOTS, EAR PROTECTION AND OTHER SAFETY APPAREL DIC-TATED BY YOUR SUPERVISOR APPLICABLE FOR THE JOB YOU ARE DOING AND THE TOOLYOU ARE USING.

• DO NOT CLEAN INSPECT OR REPAIR THE TOOL WHILE CONNECTED TO THE POWERSOURCE. ACCIDENTAL ENGAGEMENT OF THE TOOL CAN CAUSE SERIOUS PERSONAL INJURY.

• OIL INJECTION HAZARD EXISTS WITH THIS TOOL. OIL INJECTION IS A CONDITION WHEREHYDRAULIC OIL IS INJECTED UNDER THE SKIN FROM PRESSURE IN THE LINE. ALWAYS WEARGLOVES AND REPAIR ANY LEAKS IMMEDIATELY. NEVER CARRY A TOOL BY THE HOSES.

• DO NOT USE DAMAGED EQUIPMENT. IMMEDIATELY REPLACE ANY DAMAGED HOSES, FITTINGS,OR OTHER COMPONENTS SHOWING WIRE BRAID, NICKS, CUTS, DAMAGE OR ABRASIONS.FAILURE TO DO SO MAY RESULT IN EQUIPMENT DAMAGE AND / OR PERSONAL INJURY ORDEATH.

• CLEAN UP ANY OIL OR FLUID SPILLS IMMEDIATELY.

5


09/09

• HAVE SUPERVISOR ADD ADDTIONAL PRECAUTIONS RELATING TO THE SPECIFIC WORKAREA AND LOCAL SAFETY REGULATIONS BELOW.

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

6


09/09

05900/05950 PROFILE GRINDER

SAFETY PRECAUTIONS:1. ALWAYS WEAR PROTECTIVE EQUIPMENT SUCH AS GLOVES, SAFETY GLASSES, EAR

PROTECTION, SAFETY SHOES AND OTHER REQUIRED SAFETY EQUIPMENT.

2. DO NOT WEAR CLOTHING WHICH MAY BECOME ENTANGLED IN THE TOOL.

3. ALWAYS KEEP WORK AREA FREE OF TOOLS OR ANY OTHER OBJECTS WHICH MAYIMPAIR SOUND FOOTING.

4. CAUTION OIL INJECTION HAZARD EXISTS WITH THIS TOOL. OIL INJECTION IS ACONDITION WHERE THE HYDRAULIC OIL IS FORCED UNDER THE SKIN THROUGHPRESSURE IN THE LINE. ALWAYS WEAR GLOVES AND REPAIR LEAKS IMMEDI-ATELY.

5. NEVER CHANGE STONES WITH THE POWER SOURCE VALVE(S) IN THE “ON” POSITION,TURN THE POWER SOURCE “OFF”.

6. NEVER ATTEMPT TO CARRY THE GRINDER WITH THE POWER SOURCE VALVE(S) INTHE “ON” POSITION, TURN THE POWER SOURCE “OFF”.

7. NEVER TOUCH OR TRY TO STOP A MOVING STONE.

8. ALWAYS CHECK THE WORK AREA FOR ANY TRASH, WHICH MAY IGNITE FROM SPARKS,WELD SPLATTER OR SLAG.

9. ALWAYS CHECK THE AREA FOR SMOLDERING TIES OR TRASH BEFORE LEAVING THESITE.

10. WHEN CHANGING STONES, FOLLOW ALL GRINDING STONE MANUFACTURESINSTRUCTIONS FOR SAFETY AND OPERATION. USE ONLY STONES THAT COMPLYWITH ANSI STANDARDS. BEFORE USING, RUN NEW GRINDING STONE FOR ONEMINUTE AT FULL SPEED TO CHECK FOR DEFECTS OR VIBRATION.

11. MOST HYDRAULIC OILS HAVE A FLASH POINT OF 500 DEGREES (F). MAKE SURE HOSESARE COMPLETELY CLEAR OF SPARKS AND HOT DEBRIS. HAVE ANOTHER PERSONSTAND CLOSE TO HYDRAULIC POWER SOURCE CONTROLS TO OBSERVE OPERATIONAND FOR EMERGENCY SHUTDOWN IF NECESSARY.

7


09/09


FLOW: 10 GPM (38 LPM)PRESSURE: 2000 PSI (140 BAR)MAX BACK PRESSURE: 300 PSI (21 BAR)RPM: 4000

OPERATION:

1. WITH THE TOOL TURNED “OFF”, PLACE TOOL ON THE RAIL CAREFULLY AND ADJUST THESTONE CLEARANCE BY TURNING THE HANDWHEEL COUNTERCLOCKWISE TO RAISE THESTONE.

2. WITH POWER SOURCE IN THE “OFF” POSITION, CONNECT THE HOSES. DO NOT DRAG THESERVICE HOSE BY PULLING WITH THE TOOL. LOOP THE HOSES IN THE WORK AREA IN SUCHA WAY TO RELIEVE STRESS ON THE HOSE AND QUICK DISCONNECT FITTINGS WHILE WORK-ING. BE AWARE OF HOSE LOCATIONS AT ALL TIMES.

3. CONNECT THE TOOL TO THE POWER SOURCE AND TURN POWER SOURCE “ON” TOSUPPLY 10 GPM.

4. TURN THE HANDWHEEL CLOCKWISE TO LOWER THE STONE TO BEGIN GRINDINGOPERATION.

5. THE NORMAL WORK POSITION IS TO STAND BEHIND THE WORK HANDLE FACING THEHEIGHT ADJUSTMENT WHEEL. IN THIS POSITION YOU WILL SEE THE ON/OFF VALVE (QUICKDISCONNECT FITTINGS ATTACHMENT POINT) ON THE RIGHT END OF THE WORK HANDLE.THE KNOB ON TOP IS TURNED CLOCKWISE TO START THE GRINDER MOTOR. TURNCOUNTERCLOCKWISE TO SHUT THE MOTOR OFF.

6. GRASP THE WORK HANDLE FIRMLY BEFORE BEGINNING THE GRINDING OPERATION. BESURE THE STONE IS BACKED OUT FOR CLEARANCE FROM THE RAIL. WITH THE GRINDERRUNNING FEATHER THE STONE IN SLOWLY TURNING THE HEIGHT ADJUSTMENT HANDWHEELCLOCKWISE. YOU WILL FEEL THE RESISTANCE AND SEE SPARKS AS THE STONE CONTACTS THERAIL.

7. ROLL THE GRINDER SIDE TO SIDE TRAVERSING THE SECTION OF RAIL BEING DRESSED ALITTLE AT A TIME. DO NOT ATTEMPT TO REMOVE TOO MUCH MATERIAL IN ONE PASS. KEEPTHE TOOL MOVING TO PREVENT BURNING OR OVERGRINDING THE RAIL.

8


09/09


SIDE RAIL GRINDING:

1. THE PROFILE GRINDER CAN BE POSITIONED WITH THE BRIDGE FRAME AND GRINDING HEADLAID OVER IN A HORIZONTAL PLANE TO ALLOW REMOVAL OF ROLL OVER OR OTHERWISEDRESSING THE SIDE OF THE RAIL HEAD.

2. WITH THE POWER TURNED “OFF”, BACK THE STONE UP COUNTERCLOCKWISE ON THEHEIGHT ADJUSTMENT WHEEL SEVERAL TURNS FOR CLEARANCE. LOOSEN THE POSITIONLOCK HANDLE SLIGHTLY AND PULL THE FRAME BRIDGE TOWARDS YOU TO THE DESIREDPOSITION. RE-TIGHTEN THE LOCK HANDLE.

3. THE HEIGHT RELATION OF THE FACE OF THE GRINDING STONE AND FRAME ROLLERS TO THESIDE OF THE RAIL HEAD IS VARIABLE AND CAN BE ADJUSTED BY CHANGING THE POSITION OFTHE WORK HANDLE RELATIVE TO THE BRIDGE FRAME.

4. TURN THE POWER “ON” AND FEATHER THE STONE INTO THE RAIL WHILE ROLLING THEGRINDER IN A SIDE TO SIDE MOTION. DO NOT ATTEMPT TO REMOVE TOO MUCH MATE-RIAL IN ONE PASS.

CHANGING THE GRINDING STONE:

1. TURN THE POWER SOURCE “OFF” AND DISCONNECT HOSES FROM THE TOOL, LAY THETOOL ON ITS SIDE.

2. POSITION THE TOOL FOR ACCESS TO THE BOTTOM OF THE CAST ALUMINUM DRIVE HOUS-ING.

3. LOCK THE DRIVE SHAFT BY DEPRESSING THE LOCKING PIN LOCATED JUST BELOW THEMOTOR ON THE CAST HOUSING.

4. IT IS RECOMMENDED TO UTILIZE A STRAP WRENCH WHEN REMOVING A WORN STONE.AGAIN THE SHAFT LOCK MUST ALSO BE ENGAGED FOR THIS OPERATION.

5.) TIGHTEN THE NUT ON THE SHAFT. DO NOT OVER TIGHTEN AS THIS MAY CAUSE THE STONETO FAIL WHILE IN USE.

6.) RELEASE THE LOCKING MECHANISM AND CHECK TO MAKE SURE IT IS RELEASED FROM THESHAFT BEFORE BEGINNING TO USE.

• REFER TO MANUFACTURER’S SPECIFICATIONS FOR TORQUE SETTINGS ON STONEATTACHMENT

9


09/09


WHEEL PIVOT ADJUSTMENTS FOR PROFILE OR FROG GRINDING OPERATIONS.NOTE: WHEN GRINDING FROGS THE SPARK SHIELD MUST BE RAISED TO THE TOP POSITION.

GRINDING WINGS:

FOR GRINDING A WING OF THE FROG, PLACE THE GRINDERON TOP OF THE WING WITH THE ROLLERS RESTING ONTOP OF THE WING TO BE GROUND. ADJUST EACH WHEELPIVOT TO THE POSITION SHOWN IN FIGURE 1. GRINDING ISACCOMPLISHED BY MOVING THE GRINDER BACK ANDFORTH IN LINE WITH THE RAIL. WHEN FINISHED WITH ONEWING, ROTATE THE ENTIRE GRINDER 180 DEGREES ANDPLACE IT ON THE OTHER WING.

GRINDING THE POINT:

FOR GRINDING THE POINT OF A FROG, PLACE THE GRINDERON TOP OF THE POINT WITH THE ROLLERS RESTING ONTHE TOP OF THE POINT. ADJUST EACH WHEEL PIVOT TOTHE POSITION SHOWN IN FIGURE 2. GRINDING IS ACCOM-PLISHED BY MOVING THE GRINDER BACK AND FORTH INLINE WITH THE RAIL. IT MAY BE NECESSARY TO ROTATE THEENTIRE GRINDER 180 DEGREES AND PLACE IT ON THEOTHER SIDE OF THE POINT IN ORDER TO COMPLETELYGRIND THE WIDTH OF THE POINT. THE EXTENSION ASSEM-BLY IS NORMALLY USED DURING POINT GRINDING OPERA-TIONS.

PROFILE GRINDING:

FOR PROFILE GRINDING OF RAIL, PLACE THE GRINDER ONTOP OF THE RAIL WITH THE ROLLERS RESTING ON THETOP OF THE RAIL TO BE GROUND. ADJUST EACH WHEELPIVOT TO THE POSITION SHOWN IN FIGURE 3. GRINDING ISACCOMPLISHED BY MOVING THE GRINDER BACK ANDFORTH IN LINE WITH THE RAIL.

FIGURE 1CROSS SECTION OF TYPICAL

FROG AT 1/2” POINT


FROG AT 1/2” POINT


RAIL

10


09/09

MAINTENANCE:

1. CHECK TOOL DAILY FOR PROPER OPERATION, LEAKS, OR DAMAGE.

2. INSPECT HOSES DAILY. REPLACE CUT, BURNED, OR OTHERWISE DAMAGED HOSES.

3. KEEP QUICK DISCONNECT COUPLERS CLEAN AND LUBRICATED.

4. USE HYDRAULIC FLUIDS THAT COMPLY WITH HTMA SPECIFICATION 5.7, THE HYDRAULIC FLUIDSHOULD HAVE A VISCOSITY BETWEEN 100 AND 400 SSU (20-82 CENTISTOKES) AT THE MAXI-MUM AND MINIMUM EXPECTED OPERATING TEMPERATURES. PETROLEUM BASED HYDRAULICFLUIDS WITH ANTI-WEAR PROPERTIES AND A VISCOSITY INDEX OF OVER 140 WORK FOR AWIDE RANGE OF OPERATING CONDITIONS.

THE FOLLOWING OILS MEET HTMA SPECIFICATION 5.7:AMOCO RYKON MV CITGO A/W ALL TEMPSUNVIS 706 MOBIL D.T.E. 13CHEVRON EP-MV TEXACO “RANDO” HDAZ

OTHER FLUIDS THAT MEET OR EXCEED THIS SPECIFICATION CAN BE USED.*SEE COLD WEATHER OPERATION HYDRAULIC OIL NOTE.

5. HAVE TOOL INSPECTED, AT LEAST ANNUALLY, BY MATWELD OR A MATWELD QUALIFIED SER-VICE REPRESENTATIVE TO DETERMINE IF TOOL IS IN NEED OF SAFETY CHANGES OR WORNPART REPLACEMENT.

6. CONTACT MATWELD ON A PERIODIC BASIS, AT LEAST ANNUALLY, FOR SERVICE BULLETINS,SAFETY NOTICES, OR OTHER IMPORTANT INFORMATION PERTAINING TO THIS TOOL.

COLD WEATHER OPERATION:

HYDRAULIC SYSTEM PERFORMANCE IS AFFECTED WHEN THE TEMPERATURE DROP BELOW 50F. THEREFORE MEASURES SHOULD BE TAKEN TO PRE-WARM TOOLS AND FLUID BEFOREOPERATING

11


09/09

PROBLEM CAUSE REMEDY

Grinder does not run 1. Hydraulic power source notfunctioning.2. Couplers or hoses blocked.3. Hydraulic motor failure.4. Hydraulic lines notconnected.

See general note above

locate and remove restrictioninspect and repairconnect lines

Grinder operates to slow 5. Hydraulic motor speed toslow.6. High backpressure.

7. Couplers or hoses blocked.8. Oil to hot (above 140f/60c).9. Oil to cold (below 60f/16c).10. Hydraulic motor worn.11. Flow control malfunction.

See general note above.

Check for back pressureabove250 psi 17 bar.See note 2Turn fan on.See cold weather operation ofthis manual.Have grinder serviced atauthorized service center.

Grinder operates to fast. 12. Flow control malfunction See note 11.

REPAIR AND TROUBLESHOOTING:

IF SYMPTOMS OF POOR PERFORMANCE DEVELOP, THE FOLLOWING CHART CAN BE USED AS AGUIDE TO CORRECT THE PROBLEM. WHEN DIAGNOSING PROBLEMS WITH OPERATION OF THEGRINDER, ALWAYS CHECK THAT THE HYDRAULIC POWER SOURCE IS SUPPLYING THE COR-RECT HYDRAULIC FLOW AND PRESSURE, AS LISTEN IN THE SPECIFICATIONS. USE A FLOW ANDPRESSURE TEST GAUGE TO BE ACCURATE (MATWELD PART NO. 03600). CHECK THE FLOWWITH THE HYDRAULIC OIL TEMPERATURE AT LEAST 80 DEGREE F/27 DEGREE C.

12


09/09

REVIEW OF HYDRAULIC PRINCIPLES

A. TOOL CIRCUIT

1. HYDRAULIC FORMULAS:

CID X RPM GPM X PSI GPM = 231 HP = 1714 (.85)

1456.9

Example: HP required to deliver 10 GPM at 1500 PSI.

10 GPM X 1500 PSI = 15000 = 10.3 HP1456.9 1456.9

(subtract back pressure for tool HP)

Estimated HP delivered by pump or used by tool.

PSI GPM 500 1,000 1,500 2,000 2,500 3,000 3 1.03 2.06 3.09 4.12 5.15 6.18 5 1.72 3.43 5.15 6.86 8.58 10.30 10 3.43 6.86 10.3 13.70 17.20 20.60 15 5.15 10.30 15.40 20.60 25.70 30.90

2. BACK PRESSURE

BACK PRESSURE MEASURED AT THE TOOL RETURN PORT MUST NOT EXCEED THE MANUFAC-TURERS BACK PRESSURE RATING. MOST MANUFACTURERS LIST THE MAXIMUM BACK PRES-SURE FOR THEIR HYDRAULIC TOOLS AT 250 PSI. BACK PRESSURE MEASURED ON THE RETURNSIDE OF THE TOOL IS THE FORCE REQUIRED TO GET THE OIL BACK TO THE TANK. IN ALMOSTALL CASES THE LOWER THE BACK PRESSURE THE BETTER THE TOOL PERFORMANCE. FIRST,THE BACK PRESSURE IS SUBTRACTED FROM THE MAXIMUM TOOL PRESSURE TO ARRIVE AT AMAXIMUM TOOL OPERATING PRESSURE. FOR EXAMPLE, TOOLS WITH 2000 PSI OPERATINGPRESSURE ARE INSTALLED ON A SYSTEM WITH 250 PSI BACK PRESSURE. THIS LEAVES 1750 PSIAS A MAXIMUM TOOL PRESSURE. IMAGINE A SYSTEM WITH 500 PSI BACK PRESSURE. 2000 MINUS500 PSI BACK PRESSURE LEAVES ONLY 1500 PSI FOR THE TOOL. SECOND, TOOLS ARE DE-SIGNED FOR PRESSURE TO BUILD ON THE PRESSURE SIDE OF THE TOOL. IF TOO MUCH PRES-SURE BUILDS ON THE RETURN SIDE, NOT ONLY IS PERFORMANCE EFFECTED, BUT SEALS MAYBLOW. THIS IS WHY IT IS VERY IMPORTANT TO DIRECT THE FLOW INTO THE TOOL CORRECTLY.REVERSING THE HOSES TO TEST MAY RESULT IN BLOWN SEALS, DAMAGE TO THE TOOL, ANDPERSONAL INJURY.

13


09/09

05900/05950 PROFILE GRINDERGENERAL NOTES:

14


09/09

79 2 99

80

4 6

87515377

35 34 26

11

5005

945A

- LE

FT S

IDE

WH

EEL

BLO

CK

KIT

57

24

6566

7633

53

67

2572 71

6865

69

7473

70

8423

8433

22

2018166564

1917

NO

TE: P

ARTS

INC

LUD

ED IN

TH

E05

945A

& 0

5946

A W

HEE

L BL

OC

K KI

T.

0594

6A- R

IGH

T SI

DE

WH

EEL

BLO

CK

KIT

15

1457

33

5630

100

5413

5859

60

53

6362

6194

869810

1495

8278

97

8278

9110

2 9

21

78

1281

55

11

51

35 34 26

5057

4990

2985 93

4346

2831

45

4443

4241

928937

878838

39

4036

27

103

83

32

05900PROFILE GRINDER

15


09/09

05900PROFILE GRINDER

124567891011121314151617181920212223242526272829303132333435363738394041424344454649505153

HAND WHEELHAND WHEEL KNOB

1 5/8 INTERNAL RET. RING3/4 EXTERNAL RET. RINGHEIGHT ADJ. BEARINGHEIGHT ADJ. SCREWHEIGHT ADJ. SHAFT

FRAMEOUTRIGGER KNOB

HANDLE PLUGPOSITIONING ARM

MOTORBEARING HOUSING

DRIVE SHAFTDRIVE SHAFT BEARINGEXTERNAL RET. RINGINTERNAL RET. RING

SEALSTONE FLANGE

SEALSLIDE CUSHION

BEARING HOUSING BRACKETHANDLE

MANIFOLDHANGING ROLLER

SMALL FLANGE WHEELLARGE FLANGE WHEEL

AXLERAIL ROLLER

FLANGE WHEEL STUD5/16-18 NYLOCK NUT

5/16 SAE FLAT WASHERTOP HANGING ROLLER BEARING

7/16-14 x 4 HEX HEAD BOLTWHEEL BLOCK

WHEEL BLOCK LOCK GLANDRET. RING

ROLLER FLANGE BEARINGRET. RING

1/4-20 x 1/2 HEX HEAD BOLT1/4 x 1 FENDER WASHER

018 ORING3/16 ROLL PIN

BUSHINGHANGING ROLLER ANCHOR

5/16-18 x 1/2 SHCSBOTTOM HANGING ROLLER BEARING

5/16-18 x 6 HEX HEAD BOLT3/16 x 3/4 SQ. KEY

0591903930A007050070600713059170591605901059250543605905

00410B0340204800104600304600500403046004021010071005903059020590600795059100591405913059090590805912A2048A219105947A10750590705922059330592905934A1000A3856

568-018A6080059300591505948A5446A1039

00806-01

1121111112111111111111112222242142224442242224223

ITEM NO. PART NO. DESCRIPTION QTY.

5455565758596061626364656667686970717273747677787980818283848586878889909192939495979899100101102103

LOCKING KNOB3/8-16 x 1 1/4 HEX HEAD BOLT

ROLLER BEARING7/16-14 FLANGE NUT

LOCKING PINPLUG

SPRINGDIA. 1/4 x 1 SHOULDER BOLT

5/16-18 x 1 3/4 HEX HEAD BOLT1/4 x 1 /12 ROLL PIN

1/4-20 x 1 HEX HEAD BOLT1/4 SAE FLAT WASHER

1/4-20 NYLOCK NUTON/OFF VALVE

FLOW CONTROL VALVEQUICK DISCONNECT COUPLER

QUICK DISCONNECT NIPPLE1/2 NPT x -08 JIC 90 ELBOW

-4 ORING PLUG1/4-20 x 2 3/4 HEX HEAD BOLT

1/2 NPT HEX NIPPLE5/16-18 x 1 1/4 HEX HEAD BOLT

3/8-16 x 3/4 HEX HEAD BOLT3/8-16 HEX JAM NUT

DIA. 1/2 x 1 SHOULDER BOLT3/8 x 1 1/4 FENDER WASHER

3/8 SAE FLAT WASHER3/6-16 x 3/4 SET SCREW

NYLON SPACERLIFT PLATE SPACERAXLE INDEX PLATE

SPARK SHIELDLOCATING PLUNGER

SPRINGKNOB

1/8 x 3/8 SQ. KEY5/16-18 x 1/2 NYLON TIP SET SCREW

-908 ORING#10-24 x 1/4 SET SCREW

5/16-18 WING NUT5/16 LOCK WASHER1/8 x 3/8 SS RIVETSERIAL NO. TAG

1/2 WAVE WASHERFLANGE BEARING5/16 USS WASHER

5/16-18 HEX JAM NUT3/4 x 14 GA. FLAT WASHER

HOSE

01909A104305931A2065004120041500413A6910A1025A6101A1002A2190A204600137007960014500146

405-08-08231P-04A1009

69-08-08A1023A1041A1454A1481A3860A2192A5625

A2191N05920059240593505936059370593805939A562405941A5590A2500A3810

SSB4-6SSERIAL TAG

0594005932A2162A1452A220005955

1141111142262111122222141113122122222222241142212

ITEM NO. PART NO. DESCRIPTION QTY.

16


09/09

05999PROFILE GRINDERTRIGGER KITREV. 0 01/01

12

3

4

5

6

7 8

9

1011

1213

1314

1516

1314

1213

5

(059

06) E

XIS

TIN

G G

RIN

DER

HAN

DLE

SEE

NO

TE A

BOVE

0595

0 P

RO

FILE

GR

IND

ERTR

IGG

ER

KIT

RE

V 1

05/2

001

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

ITEM

NO

.PA

RT

NO

.

0596

1

A145

4

A219

1

A103

8A2

048

A543

4A1

025

A692

0

0595

2

0162

705

960

0595

4

0595

6A6

355

0595

3

0595

1

3/8-

16 X

3/4

SH

OU

LDER

BO

LT

5/16

SA

E F

LAT

WA

SH

ER

3/8-

16 X

1 1

/2 C

AR

RIA

GE

BO

LT3/

8-16

JA

M N

UT

5/16

-18

NY

LOC

K N

UT

5/16

-18

X 1

3/4

HE

X H

EA

D B

OLT

1/4-

20 X

3/4

SH

CS

SAFE

TY L

OC

K

VALV

E S

PRIN

G

SAFE

TY L

OC

K S

PR

ING

TRIG

GER

VA

LVE

PLU

NG

ER

1/4-

20 X

1 1

/2 B

HC

S

TRIG

GE

R B

AIL

MO

UN

TIN

G B

LOC

K (L

EFT

)M

OU

NTI

NG

BLO

CK

(RIG

HT)

DE

SCR

IPTI

ON

1 1 1 1 2 1 1 1 1 1 1 2 4 2 1 1

NO

TE: W

HE

N C

ON

VER

TIN

G A

STA

ND

AR

D 0

5900

GR

IND

ER T

O A

059

50TR

IGG

ER

VE

RSI

ON

, BE

SUR

E TO

INS

TALL

NE

W T

RIG

GER

VA

LVE

ASS

EMB

LY (I

TEM

S 6

,7 A

ND

8) I

NTO

MA

NIF

OLD

.

QU

ANTI

TY

17 18

17A5

608

1/4-

20 X

7/8

SE

T S

CR

EW

218

A145

01/

4-20

JA

M N

UT

2

17 18

1920

19 20A2

190

A204

61/

4-20

NYL

OC

K N

UT

1/4

SA

E F

LAT

WA

SH

ER11

17


09/09

05999PROFILE GRINDEROUTRIGGER KITREV. 0 01/01

6

OU

TRIG

GE

R Y

OK

E5/

16-1

8 X

6 H

EX

HE

AD

BO

LTR

AIL

RO

LLE

RR

OLL

ER

BE

AR

ING

5/16

SA

E F

LAT

WA

SH

ER

5/16

-18

NY

LOC

K N

UT

5/16

-18

X 2

" HE

X H

EA

D B

OLT

5/16

-18

JAM

NU

T5/

16-1

8 X

2 F

ULL

TH

RE

AD

HE

X H

EA

D B

OLT

OU

TRIG

GE

R A

RM

OU

TRIG

GE

R K

NO

B

OU

TRIG

GE

R K

IT05

999

PR

OFI

LE G

RIN

DE

R

A20

486

A10

3910 11

0599

8

8 9705

931

0590

8

A21

91

0599

72 4 53

A10

26

ITE

M N

O.

1PA

RT

NO

.

0592

5 83

1110

75

97

86

7

74

3

1

1 12 182

1 1 21

DES

CR

IPTI

ON

07/0

7R

EV

1Q

UAN

TITY

1

A10

26FU

LLA

1452

7

7

18


09/09

05900/05950PROFILE GRINDERDECAL LEGEND:

19


09/09

LIMITED WARRANTY

MATWELD, INC., PADUCAH, KY., WARRANTS TO THE ORIGINAL PURCHASE OF THIS PROD-UCT THAT THE PRODUCT WILL BE FREE FROM DEFECTS IN MATERIAL AND WORKMAN-SHIP FOR THE PERIOD OF ONE (1) YEAR AFTER THE DELIVERY OF SUCH PRODUCT TOTHE CUSTOMER. OTHER EQUIPMENT AND PARTS USED, BUT NOT MANUFACTURED BYMATWELD INC. ARE COVERED DIRECTLY BY THE WARRANTY OF THE MANUFACTURER OFTHOSE PRODUCTS. PROOF OF PURCHASE MUST BE DOCUMENTED INCLUDING REFER-ENCE TO A SERIAL NUMBER LOCATED ON EACH TOOL. THE PURCHASER’S ONLY REM-EDIES UNDER THIS LIMITED WARRANTY SHALL BE LIMITED AT MATWELD’S SOLE OPTIONTO THE FOLLOWING: REPAIR, REPLACEMENT OR REFUND OF THE PURCHASE PRICE OFTHE DEFECTIVE PRODUCTS. EACH OF THESE REMEDIES REQUIRES TIMELY NOTIFICA-TION OF THE DEFECT IN THE PRODUCT AND SUBSTANTIATION THAT THE PRODUCT HASBEEN PROPERLY STORED, MAINTAINED AND USED. MATWELD’S OBLIGATIONS HEREUN-DER EXTEND ONLY TO THE PURCHASER OF THE PRODUCT AND NOT TO ANY THIRDPARTY.

AS A CONDITION PRECEDENT TO MATWELD’S OBLIGATION HEREUNDER, THE DEFECTIVEPRODUCT MUST NOT HAVE BEEN ALTERED OR MODIFIED WITHOUT THE EXPRESS WRIT-TEN APPROVAL OF MATWELD, INC. THE PRODUCT MUST NOT HAVE BEEN SUBJECTED TODELIBERATE DAMAGE, SHIPPING DAMAGE, NEGLECT, TAMPERING BY UNAUTHORIZEDPERSONNEL OR DAMAGE BY IMPROPER USE, STORAGE OR MAINTENANCE. SERIAL NUM-BERS MUST NOT HAVE BEEN ALTERED, DEFACED OR REMOVED. SUCH ACTION VOIDSLIMITED WARRANTY.

EXCLUSIONS TO LIMITED WARRANTY

THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTY,WRITTEN OR ORAL, EXPRESSED OR IMPLIED, INCLUDING, WITHOUT LIMITATION, ANYIMPLIED WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

LIMITED WARRANTY DOES NOT COVER NORMAL WEAR AND TEAR ITEMS SUCH AS FIL-TERS, HOSES, COUPLERS, BITS, SOCKETS, AUGERS, AND BATTERIES.

LIMITATION OF LIABILITY

EXCEPT AS PROVIDED ABOVE, MATWELD SHALL IN NO EVENT BE LIABLE OR RESPON-SIBLE FOR ANY INJURY, LOSS OR DAMAGE, DIRECT, INCIDENTAL OR CONSEQUENTIAL,ARISING OUT OF THE USE OR MISUSE OR INABILITY TO USE THE PRODUCT, HOWEVERCAUSED AND ON ANY THEORY OF LIABILITY INCLUDING, WITHOUT LIMITATIONS, BREACHOF CONTRACT, TORT, (INCLUDING NEGLIGENCE OR STREET LIABILITY) AND NOT WITH-STANDING ANY FAILURE OF ANY REMEDY HEREIN OF ITS ESSENTIAL PURPOSE, EVEN IFMATWELD WAS AWARE OF THIS POSSIBILITY OF SUCH DAMAGE. MATWELD’S LIMITEDWARRANTY AS SET FORTH ABOVE SHALL NOT BE ENLARGED, DIMINISHED OR AFFECTEDBY, AND NO OBLIGATION OR LIABILITY SHALL ARISE OR GO OUT OF THE RENDERING OFTECHNICAL ADVICE OR SERVICE BY MATWELD OR ITS AGENTS. THE FOREGOING MAY NOTBE CHANGED EXCEPT BY WRITTEN AGREEMENT SIGNED BY AN AUTHORIZED OFFICER OFMATWELD, THE REMEDIES SET FORTH HEREIN ARE EXCLUSIVE.

20


09/09

CUSTOMER INFORMATION:Name _____________________________________________________

Company___________________________________________________

Serial # of your Matweld tool___________________________________(Upon receiving your Matweld tool, make sure to list serial number above so that a good record is kept fororder information.)

MATWELD HYDRAULIC TOOL LISTAll Matweld Hydraulic Tools operate at 5 or 10 GPM @ 2000 PSI

POWER UNITS:00100K – GASOLINE POWERED (1) 10 GPM OR (2) 5 GPM CIRCUITS02900A – DIESEL (1) 10 GPM OR (2) 5 GPM CIRCUITS

(OPTIONAL CATALYTIC EXHAUST AND/OR MSHA CERTIFIED)05500 – TWIN POWER DUAL CIRCUIT (1) 10 GPM OR (2) 5 GPM CIRCUITS & 5000 WATT GENERATOR02050K – GASOLINE POWERED (1) 5 GPM03700A – ELECTRIC POWER (1) 10 GPM OR (2) 5 GPM CIRCUITS

GRINDERS:09200A – PRECISION FROG GRINDER06000 – PROFILE GRINDER06900 & 06900A – MULTI-PURPOSE GRINDER (TRIGGER VERSION AVAILABLE)05900 – FROG/PROFILE GRINDER (TRIGGER VERSION AVAILABLE)00700 – RAIL SURFACING GUIDE04600 – STRAIGHT STONE CW ROTATION (TRIGGER VERSION AVAILABLE)04700 – STRAIGHT STONE CCW ROTATION (TRIGGER VERSION AVAILABLE)07500 – CHAMFER TOOL04800 – CUP STONE GRINDER (TRIGGER VERSION AVAILABLE)00600C – CUP STONE GRINDER05400 – ANGLE GRINDER05600 – BULL NOSE GRINDER02400 – 10” OR 14” FROG AND SWITCH GRINDER

TRACK TOOLS:03900A – REVERSING RAIL SAW05100A & 05100B – POWER WELD SHEAR03500 – SELF FEED RAIL DRILL01600A – 5 GPM 1” IMPACT WRENCH04500D – 1/2” HYDRAULIC DRILL IMPACT WRENCH08200 – TAMPER02800 – 60 TON BRIDGE SPREADER01200 – SPRING ANCHOR APPLICATOR01100A – SPIKE PULLER (SINGLE, 2 STAGE &TRIGGER VERSIONS AVAILABLE)

OTHER PRODUCTS:HYDRAULIC MANIFOLDSHYDRAULIC TEST GAUGESHOSE REELSHYDRAULIC HOSESACCESSORIES

00800A – 16” RAIL SAW05000 – HAND PUMP WELD SHEAR01500 – RAIL DRILL02500 – 10 GPM 1” IMPACT WRENCH03100C – RAIL PULLER08300 – SPIKE DRIVER07650 – HYDRAULIC CLIP TOOL

Documents

05900 FROG/PROFILE GRINDER 05950 TRIGGER … · 05999 - frog grinding outrigger 02199 - grinding stone 05900 frog/profile grinder ... tools or be careless with hands, feet or other