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SIMOREG DC Master6RA70 Series
Application
Center winder
Microprocessor-Based Converters from 6kW to 1900kWfor Variable-Speed DC Drives
Edition 03
Edition 03 02.01
Siemens AG 2000 All rights reserved
NOTEThese application do not purport to handle or take into account all of the equipment details or versions orto cover every conceivable operating situation or application. If you require more detailed information, or ifspecial problems occur, which are not handled in enough detail in this document, please contact yourlocal Siemens office.
The contents of these application are not part of an earlier or existing agreement or legal contract andneither do they change it. The actual purchase contract represents the complete liability of the A&DVariable-Speed Drives Group of Siemens AG. The warrant conditions, specified in the contract betweenthe two parties, is the only warranty which will be accepted by the A&D Variable-Speed Drives Group. Thewarranty conditions specified in the contract are neither expanded nor changed by the informationprovided in the installation instructions.
WARNING
These converters contain hazardous voltages, hazardous rotating machinery (fans) andcontrol rotating mechanical components (drives). Death, serious bodily injury or substantialproperty damage may occur if the instructions in the relevant operating manuals are notobserved.
Only qualified personnel who are thoroughly familiar with all safety notices contained in theoperating instructions as well as erection, installation, operating and maintenance instructionsshould be allowed to work on these devices.
The successful and safe operation of this equipment is dependent on careful transportation,proper storage and installation as well as correct operation and maintenance.
The reproduction, transmission or use of this document or contents isnot permitted without express written authority. Offenders will be liablefor damages. All rights, including rights created by patent grant orregistration of a utility model or design, are reserved.
We have checked that the contents of this publication agree with thehardware and software described herein. Nonetheless, differencesmight exist and therefore we cannot guarantee that they are completelyidentical. The information given in this publication is reviewed at regularintervals and any corrections that might be necessary are made in thesubsequent printings. Suggestions for improvement are welcome at alltimes. SIMOREG ® is a registered trademark of Siemens
02.01 Edition 03
Siemens AG 3-40SIMOREG DC Master Application Center winder
0 ContentsPage
1 General...................................................................................................................4
2 Functions...............................................................................................................4
3 Description of functions.......................................................................................43.1 Direct tension control with tension measuring device......................................................................... 4
3.2 Indirect tension control without tension measuring device ................................................................. 5
3.3 Compensating (dancer) roll position control ....................................................................................... 5
3.4 Stop tension control ............................................................................................................................ 5
3.5 Slip core control .................................................................................................................................. 5
3.6 Variable web width.............................................................................................................................. 5
3.7 Variable material density .................................................................................................................... 5
3.8 Calculator for the diameter ................................................................................................................. 5
3.9 Gearbox stage .................................................................................................................................... 5
3.10 Web break recognition ....................................................................................................................... 6
3.11 Interfaces............................................................................................................................................ 6
3.11.1 Received data from top level control .................................................................................................. 6
3.11.2 Transmit data to top level control ....................................................................................................... 7
3.11.3 Analog input........................................................................................................................................ 7
3.11.4 Analog output...................................................................................................................................... 7
3.11.5 Pulse generator input......................................................................................................................... 7
4 Calculation of acceleration compensation .........................................................84.1 Determination of fixed value inertia ................................................................................................... 8
4.2 Determination of the variable moment of inertia................................................................................. 9
4.3 Formulas and dimensions .................................................................................................................. 9
5 Commissioning notes...........................................................................................95.1 Speed feedback adjustment............................................................................................................... 9
5.2 Compensation of friction moment..................................................................................................... 10
5.3 Compensating moment of acceleration............................................................................................ 10
5.3.1 Constant moment of inertia .............................................................................................................. 10
5.3.2 Variable moment of inertia................................................................................................................ 10
5.4 Optimization of speed controller ....................................................................................................... 11
5.5 Hints for setting Parameters ............................................................................................................. 11
6 Appendix..............................................................................................................126.1 List of freely assignable function Blocks used.................................................................................. 12
6.2 List of settable fixed values used...................................................................................................... 13
6.3 Schematic diagram of control types ................................................................................................. 14
6.4 Detailed schematics ......................................................................................................................... 16
6.5 Parameter list ................................................................................................................................... 39
Edition 03 02.01
4-40 Siemens AGSIMOREG DC Master Application Center winder
1 GeneralThis application note shows how to implement a center winder using the freely assignable function blocksavailable through the option S00. The number and type of elements used, requires a software version of1.83 or greater.The SIMOREG has to have 4Q functionality.To use all functions, the control of the SIMOREG has to be done using a top level control system (forexample SIMATIC S7 ), using an optional communication board (CB).If you want to implement a hardware control, the extension board EB1 or EB2 has to be used, depending onyour requirements. In this case, it is also required to alter the implementation of the freely assignable functionblocks.
Mounting instructions for the optional boards can be found in the Users manual chapter 5.3 „mountingoptions“
2 FunctionsThe following functions have been implemented
♦ direct tension control with tension measuring device♦ indirect tension control without tension measuring device using torque control♦ dancer roll / compensating roll position control♦ stop tension♦ slip core control♦ setting of a variable web width♦ setting a variable material density♦ calculator for diameter with monotone or not monotone change of diameter♦ 2 gear box stages♦ web break recognition
The selection of global settings such as♦ control method♦ direction of winding♦ winder or unwinder♦ gear box stage♦ winding characteristicis performed via the top level control system. Depending on the selection, the required changes areautomatically performed by the SIMOREG. No changes to connector or binector connections have to bemade.In conjunction to the application, the characteristic curve , control settings and optimizations have to beapplied.In case a hardware control is implemented, the required changes can be done using OR function blocks (fordetails contact schematic 19).
3 Description of functions
3.1 Direct tension control with tension measuring device
This method works as current limitter.The pilot control value, derived from the tension set point, influences the limitter for the speed control output,taking the diameter, friction, moment of inertia and acceleration into account. A controller calculates acorrection signal using the difference between tension set point and instantaneous value. The signal is addedto the pilot control value. This process enables a more detailed guidance of the instantaneous tension value.To ensure the constance of the speed control output once it reaches the limit, a saturation factor has to beadded.
02.01 Edition 03
Siemens AG 5-40SIMOREG DC Master Application Center winder
3.2 Indirect tension control without tension measuring device
The function is similar to the function above (3.1) . Since there is no instantaneous tension value, the limitterof the speed control is only influenced by pilot control.
3.3 Compensating (dancer) roll position control
The output of the position control equals a supplementary set point value for the speed control. The influenceof the position control should be limited to 10 –20 %. Sometimes it is necessary to implement the positioncontrol as proportional control with derivative portion in the actual value channel.If you want to use an external tension control to influence the compensating roll weight, theanalog output 1 (X175, connector 14 & 15) delivers a tension control setpoint value with influence of thewinding characteristic.
3.4 Stop tension control
The addition of the stop tension depends on the external control and the SIMOREG internal speed = 0message.The stop tension is parameterized in percent in conjunction to the set operation state. If a constant stoptension is required, Parameter U151.01 has to be connected to K0001.
3.5 Slip core control
The coil hardness influences, in conjunction to the diameter, the tension set point according to an adjustablecharacteristic. The set points can be taken either from an internal characteristic block or externally from thebus. Depending on the application, 5 additional characteristics are available. It is reasonable to work withoutthe slip core control if an unwinder is used. Switching between different characteristics is done via externalcontrol.
3.6 Variable web width
The selection of different web width’s is automatically taken into account for the calculation of the moment orinertia and therefore also for the resulting pre – control moment.
3.7 Variable material density
The selection of different material densities, is automatically taken into account for the calculation of themoment or inertia and therefore also for the resulting pre – control moment.
3.8 Calculator for the diameter
Using the web speed set point and winder speed, the calculator reckons the diameter. This calculation is onlyperformed if there is a frictional connection to the continuos material, the tension controller is turned on andthe system is in the run state. Since unwinder only reduce and winder increase the diameter, the calculationof the opposite direction is disabled. The calculator can be parameterized to enable processing of bothdirections.
3.9 Gearbox stage
The gear selection is taken into account for the calculation of the moment of inertia and therefore also theresultingpre – control moment.
Edition 03 02.01
6-40 Siemens AGSIMOREG DC Master Application Center winder
3.10 Web break recognition
If the tension control is turned on, the web break recognition is enabled.
Direct tension control: Triggering results if current tension drops below minimum tension.Indirect tension control: Triggering results if selectable moment variance is exceeded and moment drops
below selectable minimum.Compensating roll: Triggering results if instantaneous value exceeds selectable position value.
If web tear recognition is triggered, speed set point is set 0 and the calculation for the diameter is disabled.The unwinder turns backwards, the winder forward, both using their bias. If a compensating (dancer ) rollcontrol is used, the position controller reaches it’s limit, due to the missing instantaneous value. The biasresults from the set intervention. After a selectable time , „Off 3“ is triggered.
3.11 Interfaces
3.11.1 Received data from top level control
Data exchange is done via the communication board (CB) 1. To ensure flawless operation, the settings in thefollowing table have to be strictly followed.
Word Connector Bisector Label Note
1 K3001 Control word 1 Control Word 1 according to user manual
2 K3002 Control word 2 Control Word 2 according to user manual
3 K3003 Control word 3 Control word 3 for coilers / winders
B3300 Maneuver 1.....On
B3301 Set diameter 1.....Set
B3302 Stop diameter 1.....Stop
B3303 Wind/Coil from top/bottom 0.....top / 1.....bottom
B3304 Winder/Unwinder 0.....Winder / 1.....Unwinder
B3305 Dancer roll control If 1, the state of B3306 is not relevant
B3306 Dir./Indir. Tension Control 0.....direct / 1.....indirect
B3307 Gear box stage 1/2 0.....Stage1 / 1.....Stage 2
B3308 Switch characteristic for
coil hardness
The selected characteristic
B3309 Switch characteristic forcoil hardness
is the result of the combination
B3310 Switch characteristic forcoil hardness
of these three binectors (B3308,3309,3310)
B3311 Stop tension control 1.....On
B3312 Tension control ON ext. 1.....On
B3313 web break ext. 1.....On
B3314 Reserved
B3315 Reserved
4 K3004 system speed setpoint
5 K3005 Tension setpoint
6 K3006 Diameter set value
7 K3007 Ext. characteristic coil hardness
8 K3008 Web width If different materials are produced
9 K3009 Density If different materials are produced
10 K3010 Reserved
⇓ ⇓ ⇓ ⇓ ⇓16 K3016 Reserved
02.01 Edition 03
Siemens AG 7-40SIMOREG DC Master Application Center winder
3.11.2 Transmit data to top level control
Data exchange is done via the communication board 1 (CB1).
Word Parameter Bit Label Note
1 U734.01 status word 1 Status word 1 according to user manual.
2 U734.02 status word 2 Status word 2 according to user manual.
3 U734.03 status word 3 Status word for winder/coiler status K9113
0 Tension control is ON 1.....ON
1 Tension control limit reached 1.....limit reached
2 Web break 1.....Web break
3 speed limit succeeded 1.....n>>
4 Reserved
5 Reserved
6 Reserved
7 Reserved
8 Reserved
9 Reserved
10 Reserved
11 Reserved
12 Reserved
13 Reserved
14 Reserved
15 Reserved
4 U734.04 Instantaneous speed value K0179
5 U734.05 Instantaneous current value K0109
6 U734.06 Instantaneous value of moment K0142
7 U734.07 Current diameter K9304
8 U734.08 Instantaneous tension value K9240
9 U734.09 Output of tension control K9249
10 U734.10 Reserved
⇓ ⇓ ⇓ ⇓ ⇓16 U734.16 Reserved
3.11.3 Analog input
Maneuver set point: analog input main set point X174: 4-5value range: -10V.....+10V
tension / position feedback value1 analog input 1 X174: 6-7value range: tension feedback value: 0..........+10V
position feedback value: -10V.....+10V
3.11.4 Analog output
Tension set point for compensating weight if compensating roll control is enabled : analog output 1 X175:14-15
3.11.5 Pulse generator input
Input for digital pulse - generator corresponding to „User Manual“.
Edition 03 02.01
8-40 Siemens AGSIMOREG DC Master Application Center winder
4 Calculation of acceleration compensationIn order to ensure a constant tension moment during acceleration and deceleration, the armature currentshould be pre controlled using the required moment. The moment of inertia is, due to the steady change ofthe diameter of the winder, never a constant value.♦ Fixed inertia JF (adjustable using P407)♦ variable moment of inertia JV (is calculated using building block 116, and is influenced by web width
(K3008) and material density K3009)
Chapter 4 contains instructions on how to calculate the two moments using available system data.
4.1 Determination of fixed value inertia
The fixed moment of inertia is the sum of the following moment of inertia♦ moment of inertia of motors♦ moment of inertia of gear corresponding to the shaft of the motor♦ moment of inertia of winder core corresponding to the motor shaft♦ additional moment of inertia’s such as couplers
Formula:
2iJ
JJJCore
GearMotorF ++=
For motor or gear values please contact the datasheet or type plate. The inertia of the winder core has to becalculated. (Contact formula for the calculation of moment of inertia for solid cylinder or hollow cylinder.) Ifthe winders core mass is relatively small, or the gear ratio rather large, the moment of inertia can beconsidered irrelevant.
moment of inertia solid cylinder
32
DbJ
4∗∗ρ∗Π= [kgm²] moment of inertia hollow cylinder
( )32
DDbJ
Core44 −∗∗ρ∗Π= [kgm²]
Calculation of percental moment of acceleration MbF using the fixed moment of inertia JF and theacceleration time tb. The equation outputs a moment of inertia corresponding to the rated current in %.Precondition: D = Dcore, tb = th and Jcore is ignored
Determining the value for parameter P407
bNCore
NF
tv
PD865,2inJ
MbF∆∗
∗∗∗∗= [%]
Determining the value for parameter P407
%100542P
tM407P
hbF ∗∗=
02.01 Edition 03
Siemens AG 9-40SIMOREG DC Master Application Center winder
4.2 Determination of the variable moment of inertia
The following equation outputs a value for the maximum variable moment of inertia using the maximumdiameter, density and maximum width.
( )2i32
DDbJ
4Core4maxmaxmaxmaxv
∗−∗∗ρ∗Π= [kgm²]
Calculation of percental moment of acceleration corresponding to the related current in %Requirements: D = Dmax, tb = th and JF = 0
( )bNmax
N4Core4maxmaxmaxbV
tv
PDi18,29nDDb
M∆∗
∗∗∗∗−∗ρ∗= [%]
Determining the value for Parameter U529:
%100542P
tM529U
hbV ∗∗=
4.3 Formulas and dimensions
b web width [m]D diameter [m]Dmax maximum diameter [m]DCore diameter of winder - core [m]i gear ratioJF constant moment of inertia ( motor, Gear, winder - core) corresponding to shaft of motor [kgm²]JV variable moment of inertia result of windup material corresponding to shaft of motor [kgm²]MbF maximum moment of acceleration corresponding to JF [% of MN]MbV maximum moment of acceleration corresponding to Jvmax [% of MN]MN rated moment of motor [Nm]nN rated motor speed [rpm]PN rated motor power [kW]tb time of acceleration [s]th ramp up time of web velocity; range 0 – Vmax [s]Y speed difference [m/min]
specific weight (density) [kg/dm³]
5 Commissioning notes
5.1 Speed feedback adjustment
The following parameter have to be set:
U518 minimum diameter of winder shaft in mm
U519 gear ratio
If two gear box stages are used, the gear box with the smaller gear ratio has to be used
for example: i1=4, i2=5.....Í U519=4
winder
Motor
nn
i =
Edition 03 02.01
10-40 Siemens AGSIMOREG DC Master Application Center winder
U520 rated speedThe speed in rpm at maximum system speed and minimum winder diameter in min -1
U522 standardization of system speed in m/s at maximum set point
U523 standardization of diameter in mm. 100% = maximum diameter
5.2 Compensation of friction moment
In general, the friction depends on the speed of the winder. Gear warming can result in negative influence.After a few hours of operation there is the possibility a post optimization has to be performed.
Procedure:♦ Operate winder only with speed control, binector B3312 (tension control ON ext.) has to be 0♦ Disable acceleration compensation f.e. by preventing the dv/dt Signal ( set P542 to 0,01 ).♦ Take measurements at minimum diameter of winder; set minimal diameter; there may be no connection
to material web.♦ Start drive via internal ramp function generator, and increase the speed in steps (f.e 10% steps)♦ After each speed increase, obtain the actual value of the current (monitoring parameter r019) and use it
to set parameter U 283.01 - .10 (characteristic Nr. 106)♦ Stop drive♦ Select operation state „indirect tension control“ and set the bias P 405 = 0%, and binector B3302 (hold
diameter value) to 1♦ Start drive for winder and increase speed in 10 % steps. After each increase check connector K0160
(output of speed controller). The value should be in the range of +/-3%.
5.3 Compensating moment of acceleration
General procedure:♦ No connection to material web, gear box stage 1 selected (changeover to gear box stage 2 is
automatically taken in to account.♦ Set ramp up time and ramp down time according to the application♦ P542 is preset to 3s. If the ramp-up time or the ramp down-time is 30 s, the value of dv/dt equals 10 %. If
ramp – up time and or ramp down time differ a lot from 30 s, P542 should be set so dv/dt reachesreasonable values.
♦ Select operating state „indirect tension control“ and set the bias P405 to 0 % and binector B3302 (holddiameter value) to 1.
5.3.1 Constant moment of inertia
♦ Take measurements at minimum coil diameter; set minimal diameter♦ Prohibit influence of variable moment of inertia. fe. by setting the web width to 0% using K3008.♦ Vary the speed of the winder between 10% - 90% and observe K0160 (output of speed controller) during
acceleration and deceleration.♦ Adjust P407 (effects dv/dt), so that K0160 has a maximum value of +/- 3%
5.3.2 Variable moment of inertia
♦ If possible insert a rather fully loaded coil with a large material width and density.♦ Set values of actual diameter, density of material and web width♦ Vary the speed of the winder between10% - 90% and observe K0160 (output of speed controller) during
acceleration and deceleration.♦ Adjust U529 (effects dv/dt ), so that K0160 has a maximum value of +/- 3%.
NOTEIf the web width and / or the density is always constant, Parameter U150.03 and / or U525.04 (density)have to be set to K0001 (100%)
02.01 Edition 03
Siemens AG 11-40SIMOREG DC Master Application Center winder
5.4 Optimization of speed controller
Lift moment limits, for example by setting the signal “Compensating roll position control ON” . (P605 is set to100%)Set the adaptation of kp 2 using P559 and Tn 2 using P560. The value can be calculated using the followingformula
100529UD
DD560P559P
4max
4Core4max ∗∗−== [%]
Requirement: Density and width of material have to be 100%, U529 calculated according to 5.3.2
5.4.1 Optimization at maximum diameter.
♦ Run system with fully loaded winder♦ Perform optimization for speed controller according to the user manual (P051=26).♦ Use value of P225 (kp) and P226 (Tn) to set P550 / P551 (equals upper values of kp-and Tn adaptation)
5.4.2 Optimization at minimal diameter
♦ Run system with empty winder♦ Perform optimization for speed controller according to the user manual (P051=26).♦ The set values in P225 and P226 equal the lower values of kp and Tn – adaptation
5.5 Hints for setting Parameters
P406: Gear stage 2.The value is calculated as follows: i1/i2.f.e. i1=4, i2=5 Í P406 = 4/5 = 80%
U198: Tension control: Value for required tension or moment for web break observation 10%.Positoncontrol: Set Observation value for Compensating roll, f.e. 90%90%.
U282.01-.10: Characteristic of friction.U283.01-.10: Only positive values allowed.
U285.01-.10: Characteristic for slip coil controlU286.01-.10: Only positive values allowed.
U288.01-.10: Characteristic (Building block 108).U289.01-.10: Using this block, you can delinearize the influence of the potentiometer for maneuvering
U450: Delay web break recognition.Is used to disable false triggering on short, sudden tension or moment drops.
U453: Time, during which the minimum tension (set using U198) has to be surpassed to activate thetension control.
U456: Time for reverse winding if web break occurs.
Edition 03 02.01
12-40 Siemens AGSIMOREG DC Master Application Center winder
U539.01: Integration time - calculator for diameterThe following formula is used for calculation:
max
max
vLD01.537U5,188
01.539U∗∗∗
= [s]
D max Maximum roller diameter [m]L Number of layers on roller with maximum diameterv max Maximum system speed [m/min]
6 Appendix
6.1 List of freely assignable function Blocks used
Block type Blocknumber
Binector/connector converter 13
Average value during n cycles 16
Adders/Subtractors 20,21,22,23,24,25
Sign inverters 35,36
Switchable sign inverters 40,41
Dividers 45,46,47
Multipliers 50,51,52,53,290.....297
High resolution Multipliers/Dividers 55
Absolute value generators with filter 60,61
limiters 65
Limit-value monitors without filters 73,74
Tracking-/storrage element 82
Analog signal selector switches 90, 93.....99
Integrators 101
Characteristic Blocks 106,107,108
Simple ramp-function generator 113
Technology controller 114
Velocity-/speed controller 115
Variable moment of inertia 116
multiplexer 86,87
AND – elements 121.....131
OR – elements 150.....154, 156.....167
Inverters 180.....191
RS-flipflop 215
Timers 240.....245
Binary signal selector switch 250,251
PI-controller 260
02.01 Edition 03
Siemens AG 13-40SIMOREG DC Master Application Center winder
6.2 List of settable fixed values used
Parameter Function
P401 Inching set point
P402 Adjustment of set point – actual value difference of moment for web break recognition
P403 Fine tuning of web (system) speed
P404 Diameter of core in % of Dmax
P405 Bias for Speed controller in conjunction with direct and ind. tension cont.
P406 i gear stage 2
P407 constant moment of inertia
P408 Scaling of tension setpoint
P409 Influence tension-/position controller
P410 Stop tension
P411 Position set point
P421 Change of diameter monotone 0.....no 1.....yes
Edition 03 02.01
14-40 Siemens AGSIMOREG DC Master Application Center winder
6.3 Schematic diagram of control types
87
56
43
21
+
+
Di
n nen
n
+
+X
dv/d
t i+
+/-
DZ
ist
+
i
D
|nis
t|
n ist
Pri
ncip
al s
chem
atic
of
indi
rect
an
d d
irec
t te
nsio
nco
ntr
ol
She
et A
ram
p ge
nera
tor
setp
oint
lim
itter
ram
p ge
nera
tor
Mom
ent
limitt
ern-
(spe
ed)
cont
rolle
r
Web
spe
ed
setp
oint
dv/d
tve
loci
ty -
spe
ed
cal
cula
tor
Web
bre
ak
bia
s
Var
iabl
e m
omen
tof
iner
tia
kons
tant
mom
ent
of in
ertia
Cha
ract
eris
ticof
fric
tion
Web
wid
th D i²
Un-
/win
der
Ten
sion
setp
oint
gene
ratio
nZ
set
mai
n
C
oil
hard
ness
Zse
t S
top
Thi
s po
rtio
n is
onl
y ac
tive
if di
rect
tens
ion
cont
rol i
s en
able
d
Mom
ent s
etpo
int
win
d fr
omto
p/bo
ttom
Un-
/Win
der
Web
spe
edse
tpoi
nt
Mon
oton
e ye
s/no
Dia
met
er s
etva
lue
Cor
e di
amet
er
Set
dia
met
er
Cal
cula
tor
for
dete
rmin
atio
n
of
d
iam
eter
|nis
t|
Den
sity
of m
ater
ial
Man
uver
set
poin
t
Ten
sion
cont
rolle
r
Kee
p/ho
ld d
iam
eter
Man
euve
r
Pre
para
tion
ofse
tpoi
nt
02.01 Edition 03
Siemens AG 15-40SIMOREG DC Master Application Center winder
87
56
43
21
+dv
/dt
Di
n nen
n
++
++/
-
D
D i²
Xdv
/dt i
+
|nis
t| i
D
|nis
t|
n ist
Sh
eet
B
Pre
para
tion
ofse
tpoi
nt
Man
euve
r
Un-
/Win
der
Zso
llHa
upt
Coi
lha
rdne
ss
Zso
llStil
lsta
nd
Pri
nci
pal
sch
emat
ic o
f d
ance
rro
ll p
osi
top
n c
on
tro
l
Dan
cer
roll-
posi
tion
cont
rolle
r
posi
tion
setp
oint
actu
al p
ositi
on v
alue
Un-
/Win
der
t
o ex
tern
al te
nsio
n co
ntro
ller
(influ
ence
s w
eigh
t of
danc
er)
web
wid
th
Den
sity
of m
ater
ial
Web
spe
ed
setp
oint
Man
uver
set
poin
t
ram
p ge
nera
tor
setp
oint
lim
itter
ram
p ge
nera
tor
Web
bre
akw
ind
from
top/
botto
m
velo
city
- s
peed
c
alcu
lato
r
n-(s
peed
) co
ntro
ller
Mom
ent
limitt
er
Mom
ent s
etpo
int
Var
iabl
e m
omen
tof
iner
tia
kons
tant
mom
ent
of in
ertia
Cha
ract
eris
ticof
fric
tion
Web
spe
edse
tpoi
nt
Mon
oton
e ye
s/no
Dia
met
er s
etva
lue
Cor
e di
amet
er
Set
dia
met
er
Kee
p/ho
ld d
iam
eter
Cal
cula
tor
for
dete
rmin
atio
n
of
d
iam
eter
Ten
sion
setp
oint
gene
ratio
n
Edition 03 02.01
16-40 Siemens AGSIMOREG DC Master Application Center winder
6.4 Detailed schematics8
75
64
32
1
.01
.02
.03
.04
.06
.07
.08
.05
.01
.02
.03
.04
.06
.07
.08
.05
1010
1010
1010
1010
1 0
1≥
&&
&&
&&
&&
1≥
100%
=1
1≥ 1≥
&
P43
5 (0
)
B B B B B B B
P43
6 (0
)K
0401
K K K K K K K
P43
8.F
(208
)K
3004
K02
07
P43
7.08
P43
7.07
P43
7.06
P43
7.05
P43
7.04
P43
7.03
P43
7.02
P43
7.01
K02
02
K04
01
B
Inch
ing
setp
oint
Sel
ect i
njec
tion
of in
chin
gse
tpoi
nt
Sel
ect
setp
oint
Inch
ing,
bit
0fr
om
con
trol
wor
d 1
Inch
ing,
bit
1fr
om
con
trol
wor
d 1
On
com
man
dfr
om
INC
H(t
o c
ontr
ol w
ord
1)
ON
com
man
dfr
om
ON
/OF
F1
(fro
m s
heet
"Cra
wlin
g se
tpoi
nt")
Byp
ass
ram
p-fu
nctio
n ge
nera
tor
to s
heet
"R
amp-
func
tion
gene
rato
r"
Inch
ing
Set
poin
t P
401.
F (
2,00
)
syst
em -
spe
ed s
etpo
int
She
et 1
02.01 Edition 03
Siemens AG 17-40SIMOREG DC Master Application Center winder
87
56
43
21
.01
.02
.03
.04
.06
.07
.08
.05
.01
.02
.03
.04
.06
.07
.08
.05
1010
1010
1010
1010
1 0
1≥
&&
&&
&&
&&
1≥
DQ R
1
1
1 0
<1>
&
DQ R
1
1≥1≥
1 0
1≥ ....
<1>
P44
0 (0
)B
9387
B B B B B B B
P44
1 (0
)K
9231
K K K K K K K
P44
3.F
(207
)K
K02
06
P44
2.08
P44
2.07
P44
2.06
P44
2.05
P44
2.04
P44
2.03
P44
2.02
P44
2.01
P44
4.B
(0)
B
P44
5
P65
4.B
(1)
B
K02
01y
x
23
x
y
1
10
+20
0%
-200
%
x10
x1
y1
y10
108
U28
7.01
(0)
K00
11K
9231
U28
9.01
bis
.10
(0)
U28
8.01
bis
.10
(0)
Cra
wlin
g se
tpoi
nt /
Ter
min
al 3
7
Sel
ect
inje
ctio
n of
craw
ling
setp
oint
Sel
ect
craw
ling
setp
oint
Sel
ectio
nfo
r sh
utdo
wn
Leve
l/edg
eS
elec
tion
for
switc
h-on
/shu
tdow
n
Sw
itch-
on/s
hutd
own
fro
m te
rmin
al 3
7(f
rom
She
et "
Bin
ary
inpu
ts 1
")
ON
com
man
d fr
omC
RA
WL
(to
con
trol
wor
d 1)
Sw
itch-
on c
omm
and
fro
m O
N/O
FF
1(t
o c
ontr
ol w
ord
1)
to s
heet
"Ram
p-fu
nctio
n ge
nera
tor"
Byp
ass
ram
p-fu
nctio
n ge
nera
tor
to s
heet
"R
amp-
func
tion
gene
rato
r"
<1>
Flip
-Flo
ps a
re r
eset
whe
n P
445=
0
Man
euve
r-se
tpoi
nt
Man
euve
r 1
9.5
X-V
alue
s
Y-V
alue
s
Sh
eet
2
Edition 03 02.01
18-40 Siemens AGSIMOREG DC Master Application Center winder
87
56
43
21
-11
0
0 0
1 1
0 1
0 %
.01
.02
.03
.04
.01
.02
.03
.04
<1> <1>
<1>
<1>
10
K01
95U
608.
F (
15,0
0%)
K01
94
U60
7.B
(938
2)B
P64
4.F
(206
)K
0207
K01
93
B02
10P
645.
F (
0)
K
P63
5.F
(194
)
K
P32
0.F
(10
0,00
)(-
300,
00...
300,
00 %
)
P32
1.F
(10
0,00
)(-
300,
00...
300,
00 %
)
P64
2 (2
)
K K K K
P64
3 (9
)
K K K Kr029
K01
96
K01
97K
0198
P32
2.F
(1)
K
P32
3.F
(1)
K
Max
imum
Set
poin
t pro
cess
ing
Mai
n se
tpoi
nt
Add
ition
al s
etpo
int
Ena
ble
posi
tive
dire
ctio
n of
rot
atio
n fr
om
con
trol
wor
d 1
Ena
ble
nega
tive
dire
ctio
n of
rot
atio
n fr
om c
ontr
ol w
ord
1
<1>
Whe
n P
643.
0x=
9, th
e lim
it
s
elec
ted
via
P64
2.0x
act
s
w
ith in
vert
ed s
ign
as a
n
egat
ive
limit
Min
imum
to r
amp-
func
tion
gene
rato
rin
put
no d
irect
ion
of r
otat
ion
enab
led
Sh
eet
3
Nor
mal
izat
ion
02.01 Edition 03
Siemens AG 19-40SIMOREG DC Master Application Center winder
<1>
y =
0y
.01
.02
1≥
.01
.02
.03
.04
.01
.02
.03
.04
<1>
<1> <1>
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0
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303
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306
0
1
P
311
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314
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P
307
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310
2
3
32
10
45
6715
87
56
43
21
x
0%1 0
10
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0
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2.F
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14.F
P3
10.F
dv/d
t
P54
2.F
P63
6 (1
)
K K
K01
90
P30
3.F
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4.F
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5.F
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6.F
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91
K01
90
K01
92
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K01
81
K01
83
K01
70
K01
82
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2 (1
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P63
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0.F
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B02
06B
0208
B02
07
B02
09
P64
1.B
(0)
B
P63
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B
P63
8.B
(0)
B
K02
0119
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r316
r315
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P64
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0: 1: 2: 3: 4: 5: 7: 15:
P31
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P30
2.F
P31
8.F
B01
61
P31
9.F
(0,
05)
(0,0
0...1
0,00
s)
P63
9 (1
67)
K
P64
0.B
(0)
BK
B01
04ne
gativ
ese
tpoi
nt li
mit
Low
est p
ositi
vese
tpoi
nt li
mit
posi
tive
setp
oint
lim
it
Lim
itatio
n af
ter
RF
G h
as r
espo
nded
Hig
hest
neg
ativ
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tpoi
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mit
Whe
n P
633.
0x =
9, t
he p
ositi
ve li
mit
sele
cted
via
P63
2.0x
act
s w
ith in
vert
ed
sign
as
nega
tive
limit
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amet
er s
elec
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RF
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ettin
g 2
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ettin
g 3
Low
er tr
ansi
tion
roun
ding
Upp
er tr
ansi
tion
roun
ding
... R
FG
set
ting
3 [
s]...
RF
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ettin
g 2
[s]
Set
poin
t(R
FG
out
put)
Ram
p-fu
nctio
nge
nera
tor
inpu
t
... R
FG
set
ting
1 [
s]
fro
m s
tart
ing
inte
grat
or c
ontr
ol(s
ee P
302)
Tim
e di
ffere
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[s]
Ram
p-up
/dow
ntim
eR
ound
ing
Thi
s ch
ange
over
to R
FG
set
tings
2 a
nd 3
has
prio
rity
over
the
inpu
t of R
FG
set
ting
3by
the
star
ting
inte
grat
or c
ontr
ol
Ram
p-fu
nctio
n ge
nera
tor
Min
imum
Max
imum
Spe
ed s
etpo
int
Ena
ble
setp
oint
from
cont
rol w
ord
1
Ram
p-fu
nctio
n ge
nera
tor
star
t fro
m c
ontr
ol w
ord
1
ram
p-up
ram
p-do
wn
RF
G a
ctiv
e to
sta
tus
wor
d 2
Sel
ect b
ypas
sra
mp-
func
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gene
rato
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Ram
p-fu
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setti
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ffect
ive
para
met
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n-ac
t + ∆
n-ac
t - ∆
RF
G s
tatu
s
Ena
ble
ram
p-fu
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n ge
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tor
from
cont
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ord
1 (w
ith "
0"-S
igna
l: y=
0)
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ble
chan
geov
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f sta
rtin
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tegr
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Dis
pla
y o
f RF
G s
tatu
s on
r3
16
Ram
p-fu
nctio
n ge
nera
tor
enab
leR
amp-
func
tion
gene
rato
r st
art
Set
poin
t ena
ble
& /O
FF
1S
et r
amp-
func
tion
gene
rato
rT
rack
ram
p-fu
nctio
n ge
nera
tor
Byp
ass
ram
p-fu
nctio
n ge
nera
tor
Ram
p-do
wn
Ram
p-up
RF
Gtr
ack
ing
Sta
rtin
gin
tegr
ator
Set
RF
Gon
shut
dow
n
Ram
p-up
tim
eR
amp-
dow
n tim
e
Shu
tdow
n
Byp
ass
ram
p-fu
nctio
n ge
nera
tor
from
shee
ts "
Fix
ed s
etpo
int"
, "In
chin
gse
tpoi
nt",
"C
raw
ling
setp
oint
"
Ope
ratin
g st
ate
- -,
I o
r II
ON
del
ay
Set
ting
valu
e
Set
ram
p-fu
nctio
nge
nera
tor
Run
Sh
eet
4
Edition 03 02.01
20-40 Siemens AGSIMOREG DC Master Application Center winder
87
56
43
21
x1 1
00%
x2
y
*
.01
x1
.02
x2
45
K92
14
U14
5 (1
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4510
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90
U24
1 (0
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9459
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10
U24
0 (0
)
10
-1 y =
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yx
40
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)
U14
1 (0
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9390
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8
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9145
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10
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n022
n023
U51
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(1,
00)
U52
0.F
(14
50)
(-32
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...32
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m/s
)
U51
6 (0
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0170
K92
57
U51
7 (0
)
K93
04
U51
8.F
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00,0
)(1
0,0.
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3,5m
m)
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2 (1
6,38
)(0
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/s)
U52
3 (1
638)
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00m
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115
4.8
i 11
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9257
Vel
ocity
/ sp
eed
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lcul
ator
velo
city
set
poi
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Nor
mal
izat
ion
min
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met
er
Cur
rent
dia
met
er 8
a.7
Nor
mal
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Gea
r ra
tioR
ated
spe
ed
spee
d se
t poi
nt
Sh
eet
5
Web
bre
ak 1
8.5
02.01 Edition 03
Siemens AG 21-40SIMOREG DC Master Application Center winder
0 %
10-1
y
x
x
y
87
56
43
21
y
x
x
y
y
x
x
y
11.8
11.8
P63
0 (1
62)
K
K01
76
r219
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P55
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0 ...
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6.F
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00)
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0 ...
100
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%)
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10 ..
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r217
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9437
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n co
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con
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apta
tion
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tim
e
Spe
ed c
ontr
olle
r in
tegr
atio
n tim
eto
She
et S
peed
con
trol
ler
2
She
et 6
Edition 03 02.01
22-40 Siemens AGSIMOREG DC Master Application Center winder
-1
T1
Tv
0 1 2 3
0%
135,
05P
115
*
Kp
Tn
0%
10
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62
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ms)
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5.F
(0)
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. 100
0ms)
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4.F
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P20
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(1)
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d se
quen
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tro
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ter/
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from
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follo
w o
n sl
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nd s
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nt =
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ual s
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79)
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t sto
p
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t sto
p
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p I c
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nent
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n αG
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ng c
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r re
ache
d
Spe
ed c
ontr
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r in
tegr
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n tim
efr
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et S
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ler
1
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ed c
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olle
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gai
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et S
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02.01 Edition 03
Siemens AG 23-40SIMOREG DC Master Application Center winder
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Edition 03 02.01
24-40 Siemens AGSIMOREG DC Master Application Center winder
87
56
43
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8
02.01 Edition 03
Siemens AG 25-40SIMOREG DC Master Application Center winder
87
56
43
21
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a
8.8
Set
PI -
con
trol
ler
Edition 03 02.01
26-40 Siemens AGSIMOREG DC Master Application Center winder
87
56
43
21
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02.01 Edition 03
Siemens AG 27-40SIMOREG DC Master Application Center winder
87
56
43
21
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10
Edition 03 02.01
28-40 Siemens AGSIMOREG DC Master Application Center winder
87
56
43
21
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i²
02.01 Edition 03
Siemens AG 29-40SIMOREG DC Master Application Center winder
87
56
43
21
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30-40 Siemens AGSIMOREG DC Master Application Center winder
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32-40 Siemens AGSIMOREG DC Master Application Center winder
87
56
43
21
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Siemens AG 33-40SIMOREG DC Master Application Center winder
87
56
43
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34-40 Siemens AGSIMOREG DC Master Application Center winder
87
56
43
21
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02.01 Edition 03
Siemens AG 35-40SIMOREG DC Master Application Center winder
87
56
43
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Edition 03 02.01
36-40 Siemens AGSIMOREG DC Master Application Center winder
87
56
43
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56
43
21
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Edition 03 02.01
38-40 Siemens AGSIMOREG DC Master Application Center winder
87
56
43
21
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02.01 Edition 03
Siemens AG 39-40SIMOREG DC Master Application Center winder
6.5 Parameter list
The Parameterlist can be found on the SIMOREG DC Master CD-ROM (Order.No.: 6RX1700-0AD64).
Directory: “Applikationen_d”
Filename: “achswickler.dnl”
After the installation of SIMOVIS, the file “achswickler.dnl” has to be copied to the following folder:
\SIMOVIS\PROJECTS\DRIVES\SIMOREG DC MASTER\
The “achswickler.dnl” file can be printed or downloaded to 6RA70 memory. For more SIMOVIS specificinformation please contact the SIMOVIS manual.
After download file "achswickler.dnl" has been transferred, parameter U969 must be set to 4. This ensuresthat unconnected function blocks are deselected and any connected function blocks are selected (activated)if they are not selected already.
Edition 03 02.01
Siemens AGElektronikwerk WienPostfach 83, A-1211 Wien
© Siemens AG, 2000Subject to change without notice
Siemens Aktiengesellschaft SIMOREG DC Master Application Center winder
Printed in Austria