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    LUBRICATION AND MAINTENANCE

    CONTENTS

    page page

    GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . 1JUMP STARTING, HOISTING AND TOWING . . . . 8

    M AINTENANCE SCHEDULES . . . . . . . . . . . . . . . . 3

    GENERAL INFORMATION

    INDEX

    page page

    GENERAL INFORMATION

    CLASSIFICATION OF LUBRICANTS . . . . . . . . . . . 1FLUID CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . 2

    INTERNATIONAL SYMBOLS . . . . . . . . . . . . . . . . 1

    PARTS AND LUBRICANTRECOMMENDATIONS . . . . . . . . . . . . . . . . . . . . 1

    GENERAL INFORMATION

    PARTS AND LUBRICANT RECOMMENDATIONSWh e n se rvice is r e q u ir e d , Ch r y sler Co r por a t io n

    r e com m e n d s t h a t on ly Mop a r br a n d p a r t s , l ub r i-

    ca n t s a n d ch em i ca l s b e u s e d. M op a r p rov id es t h e

    best engineered products for servicing Chrysler Cor-

    poration vehicles.

    INTERNATIONAL SYMBOLSChrysler Corporation uses international symbols to

    i d en t i fy e ng in e com p a r t m en t l ub r ica n t a n d f lu id

    inspection and fill locations (Fig. 1).

    CLASSIFICATION OF LUBRICANTSO n ly lu br ica n t s bea r in g d e sig n a t ion s d e fin ed by

    the following organ ization sh ould be used to service a

    Chry sler Corpora tion vehicle.

    Society of Automotive Engineers (SAE)

    American Petroleum Institute (API) (Fig. 2)

    N a t i on a l L u br i ca t i n g G r e a s e I n s t it u t e (N L G I )

    (Fig. 3)

    ENGINE OIL

    SAE VISCOSITY RATING INDICATES ENGINE OIL VISCOSITY

    An SAE visco sit y g r a d e is u se d t o sp e cif y t h e vis-

    cosity of engine oil. S AE 30 specifies a single viscos-

    it y en gin e oil. E n gin e oils a l so h a ve m ul tiple

    viscosit ies. These are specified with a dual SAE vis-

    cosity grade which indicates the cold-to-hot tempera-

    ture viscosity range.

    S AE 30 = s in g le g r a d e e n gin e oi l.

    SAE 10W-30 = mult iple gra de engine oil.

    Ch r y sler Co r por a t io n on ly r e com m e n d s m u lt iplegrade engine oils.

    Fig. 1 International Symbols

    TJ LUBRICATION AND MAINTENANCE 0 - 1

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    API QUALITY CLASSIFICATION

    This symbol (Fig. 2) on the front of an oil container

    m ea n s t ha t t he oil h a s been cer tified by t he

    Am e r ica n P e t r oleu m I n st i t u t e (AP I ) t o m e et a l l t h e

    lubrication requirements specified by Chrysler Corpo-

    ration.

    Re fe r t o G r ou p 9, En g in e f o r g a so lin e e n g in e o ilspecification.

    GEAR LUBRICANTS

    S AE r a t in gs a l so a p pl y t o m u lt i pl e g ra d e g ea r

    lubricants. In addit ion, API classification defines the

    lubricants usage.

    LUBRICANTS AND GREASES

    L u b r i c a t i n g g r e a s e i s r a t e d f o r q u a l i t y a n d u s a g e

    by t h e N L GI . All a p p r o ve d p r o d u ct s h a ve t h e N L GI

    s y m bol (F i g. 3) o n t h e l a b el . At t h e b ot t om N L G I

    symbol is the usage and quality identification letters.

    Wh e el bea r in g lu br ica n t is id en t i f ie d by t h e let t e rG. Ch a ssis lu br ica n t is id e n t i f ie d by t h e la t t e r L .

    Th e l et t e r f ol low i n g t h e u s a g e l et t e r i n di ca t e s t h e

    quality of the lubricant. The following symbols indi-

    ca t e t h e h ig h e st q u a li t y.

    FLUID CAPACITIES

    FUEL TANK

    St a n d a r d . . . . . . . . . . . . . . . . . . . . . 56.8 L (15 g a l .)

    Optional . . . . . . . . . . . . . . . . . . . . 71.9 L (19.0 gal.)

    ENGINE OIL

    2.5L . . . . . . . . . . . . . . . . . . . . . . . . . . 3.8 L (4.0 qts.)

    4.0L . . . . . . . . . . . . . . . . . . . . . . . . . . 5.7 L (6.0 qts.)

    COOLING SYSTEM

    2.5L . . . . . . . . . . . . . . . . . . . . . . . . . . 8.5 L (9.0 qts.)

    4.0L . . . . . . . . . . . . . . . . . . . . . . . . . 9.9 L (10.5 qts.)

    AUTOMATIC TRANSMISSIONDry fill capacity*

    32RH . . . . . . . . . . . . . . . . . . . . . . . . 8.1 L (17.1pts.)30RH . . . . . . . . . . . . . . . . . . . . . . . . 6.6 L (14.0 pts.)

    * D ep en d in g on t y pe a n d s iz e of i n t er n a l cool er,

    length and inside diameter of cooler lines, or use of

    a n a u x il ia r y co o le r , t h e se f ig u r e s m a y va r y . Re f e r t o

    G roup 21, Tran smission for proper fluid fill proce-

    dure.

    M ANUAL TRANSMI SSION

    AX5 . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 L (3.3 qts.)

    AX15 . . . . . . . . . . . . . . . . . . . . . . . 3.15 L (3.32 qts.)

    TRANSFER CASE

    COMMAND-TRAC 231 . . . . . . . . . . . 1.0 L (2.2 pts.)

    FRONT AXLE

    181 F B I . . . . . . . . . . . . . . . . . . . . . . 1 .2 L (2.5 p t s .)

    REAR AXLE

    194RB I . . . . . . . . . . . . . . . . . . . . 1.66 L (3.5 pts.*)

    216RB I . . . . . . . . . . . . . . . . . . . . 1.89 L (4.0 pts.*)

    * Wh en e qu i pp ed w i t h TR AC -L O K , i n cl ud e 4

    ounces of Friction Modifier Additive.

    POWER STEERINGP ow e r st e er in g f luid ca p a cit ies a r e d e pe n d en t on

    engine/chass is options a s well a s steering gear/cooler

    opt i on s . D epen d in g on t y pe a n d s iz e of i nt er n a l

    cooler, length and inside diameter of cooler lines, or

    use of an auxiliary cooler, these capacit ies may vary.

    Refer to Section 19 of the service manual for proper

    fill a nd bleed procedures.

    Fig. 2 API Symbol

    Fig. 3 NLGI Symbol

    0 - 2 LUBRICATION AND MAINTENANCE TJ

    GENERAL INFORMATION (Continued)

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    MAINTENANCE SCHEDULES

    INDEX

    page

    GENERAL INFORMATIONMAINTENANCE SCHEDULES . . . . . . . . . . . . . . . 3

    GENERAL INFORMATION

    MAINTENANCE SCHEDULESTh er e a r e t w o m a i n t en a n ce s ch ed u le s t h a t s h ow

    proper service for the vehicle.

    F i r st i s S c he du le A. I t l is t s a l l t h e s ch ed ul edmaintenance to be performed under normal operat-

    ing conditions.

    Second is Schedule B. I t is a sch e d ule f or ve h i-cles that are operated under these conditions:

    Frequent short tr ips driving less than 5 miles (8

    km )

    Frequent driving in dusty conditions

    F r e q u e n t t r a i le r t o w in g

    Extensive idling

    Mor e t h a n 50% of d r ivin g is a t su st a in e d h ig h

    speeds during hot weather, above 90F (32C)

    Off-road driving

    Desert operation

    U s e t h e s ch ed u le t h a t b es t d es cr i be s t h e d r iv in g

    conditions.

    Wh er e t i me a n d m il ea g e a r e l is t ed , f ol low t h ein t e rva l t h a t occur s f ir st .

    At Each Stop For Fuel

    Check engine oil level, add as required.

    C h eck w i nd s hi el d w a s h er s ol ven t a n d a d d i f

    required.

    Once A Month

    Ch e ck t ir e p r e ssu r e a n d lo o k f o r u n u su a l w e a r

    o r d a m a g e .

    I n sp e ct ba t t e r y a n d cle a n a n d t ig h t e n t e r m in a ls

    a s r e q u ir e d. C h e ck e lect r oly t e level a n d a d d w a t e r a s

    needed.

    Ch eck f luid levels of coola n t r e se r voir, p ow e r

    s t eer i ng , b r a k e m a s t e r cy l in d er, a n d t r a n s m i ss ion

    a n d a d d a s n e e d e d .

    Check all lights and all other electrical items for

    correct operation.

    At Each Oil Change

    Inspect exhaust system.

    Inspect brake hoses.

    R ot a t e t h e t ir es a t ea ch oil ch a n ge in t er va l

    shown on Schedule A (7,500 m iles) or every other

    interval shown on Schedule B (6,000 miles).

    Check coolant level, hoses, and clamps.

    Af t er com p le t ion of of f-r oa d op er a t i on , t h e

    u nd er s id e of t h e v eh icl e s h ou ld b e t h or ou gh ly

    inspected. Examine threaded fasteners for looseness.

    EMISSION CONTROL SYSTEM MAINTENANCEThe scheduled emission maintenance listed in boldtype on the Maintenance Schedules, must be done atthe mileage specified to assure the continued proper

    f u n ct ion in g of t h e e m ission con t r o l sy st em . Th e se,

    a n d a l l o t h e r m a in t e n a n ce se r vice s in clu d e d in t h is

    m a n u a l , sh o u ld be d o n e t o p r ovid e t h e best veh icle

    p er f or m a n ce a n d r e lia bili t y. Mor e f r eq u e n t m a in t e -

    na nce ma y be needed for vehicles in severe opera ting

    con d it i on s s u ch a s d u st y a r e a s a n d v er y s h or t t r i p

    driving.

    FLUID FILL LOCATIONS AND LUBRICATION

    POINTSThe fluid fill/check locat ions a nd lubricat ion points

    are located in each applicable group.

    SCHEDULE A

    7,500 Miles (12 000 km) or at 6 months

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    15,000 Miles (24 000 km) or at 12 months

    Change engine oil.

    Replace engine oil filter. Lubricate steering linkage.

    Lubricate steering and suspension ball joints.

    22,500 Miles (36 000 km) or at 18 months

    Change engine oil.

    Replace engine oil filter.

    Inspect brake linings.

    Lubricate steering linkage.

    TJ LUBRICATION AND MAINTENANCE 0 - 3

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    30,000 Miles (48 000 km) or at 24 months

    Change engine oil.

    Replace engine oil filter.

    Replace engine air cleaner element. Replace spark plugs. Inspect drive belt , adjust tension as necessary.

    Lubricate steering linkage. D r a in a n d r e f i l l a u t o m a t ic t r a n sm issio n f lu id .

    D r a in a n d r e f i l l t r a n sf e r ca se f lu id .

    Lubricate steering and suspension ball joints.

    37,500 Miles (60 000 km) or at 30 months

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    D r a in a n d r e f i l l m a n u a l t r a n sm issio n f lu id .

    45,000 Miles (72 000 km) or at 36 months

    Change engine oil.

    Replace engine oil filter. Lubricate steering linkage.

    Inspect brake linings.

    F lu sh a n d r e p la ce e n g in e co o la n t a t 36 m o n t h s,

    regardless of mileage.

    Lubricate steering and suspension ball joints.

    52,500 Miles (84 000 km) or at 42 months

    Change engine oil.

    Replace engine oil filter.

    F lu sh a n d r e p la ce e n g in e co o la n t i f n o t d o n e a t

    36 months.

    Lubricate steering linkage.

    60,000 Miles (96 000 km) or at 48 months

    Change engine oil.

    Replace engine oil filter.

    Replace engine air cleaner element. Replace ignition cables. Replace spark plugs. Inspect drive belt , adjust tension as necessary.

    Lubricate steering linkage.

    D r a in a n d r e f i l l a u t o m a t ic t r a n sm issio n f lu id .

    D r a in a n d r e f i l l t r a n sf e r ca se f lu id .

    Lubricate steering and suspension ball joints.

    67,500 Miles (108 000 km) or at 54 months Change engine oil.

    Replace engine oil filter.

    Inspect brake linings.

    Lubricate steering linkage.

    75,000 Miles (120 000 km) or at 60 months

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    F lu sh a n d r e p la ce e n g in e co o la n t i f i t h a s be e n

    30,000 m ile s (48 000 k m ) o r 24 m o n t h s sin ce la st

    change.

    Lubricate steering and suspension ball joints.

    D r a in a n d r e f i l l m a n u a l t r a n sm issio n f lu id .

    82,500 Miles (133 000 km) or at 66 months

    Change engine oil.

    Replace engine oil filter.

    F lu sh a n d r e p la ce e n g in e co o la n t i f i t h a s be e n

    30,000 m ile s (48 000 k m ) o r 24 m o n t h s sin ce la st

    change.

    Lubricate steering linkage.

    90,000 Miles (144 000 km) or at 72 months

    Change engine oil.

    Replace engine oil filter.

    Replace engine air cleaner element. Replace spark plugs.

    Inspect drive belt , adjust tension as necessary. Lubricate steering linkage.

    D r a in a n d r e f i l l a u t o m a t ic t r a n sm issio n f lu id .

    D r a in a n d r e f i l l t r a n sf e r ca se f lu id .

    Inspect brake linings.

    Lubricate steering and suspension ball joints.

    97,500 Miles (156 000 km) or at 78 months

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    105,000 Miles (168 000 km) or at 84 months

    Change engine oil. Replace engine oil filter.

    Lubricate steering linkage.

    F lu sh a n d r e p la ce e n g in e co o la n t i f i t h a s be e n

    30,000 m ile s (48 000 k m ) o r 24 m o n t h s sin ce la st

    change.

    Lubricate steering and suspension ball joints.

    112,500 Miles (180 000 km) or at 90 months

    Change engine oil.

    Replace engine oil filter.

    Inspect brake linings.

    F lu sh a n d r e p la ce e n g in e co o la n t i f i t h a s be e n

    30,000 m ile s (48 000 k m ) o r 24 m o n t h s sin ce la stchange.

    Lubricate steering linkage.

    D r a in a n d r e f i l l m a n u a l t r a n sm issio n f lu id .

    120,000 Miles (192 000 km) or at 96 months

    Change engine oil.

    Replace engine oil filter.

    Replace engine air cleaner element. Replace ignition cables. Replace spark plugs. Inspect drive belt , adjust tension as necessary.

    0 - 4 LUBRICATION AND MAINTENANCE TJ

    GENERAL INFORMATION (Continued)

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    Lubricate steering linkage.

    D r a in a n d r e f i l l a u t o m a t ic t r a n sm issio n f lu id .

    D r a in a n d r e f i l l t r a n sf e r ca se f lu id .

    Lubricate steering and suspension ball joints.

    Important: Inspection and service should also beperformed any t ime a malfunction is observed or sus-

    pected.

    SCHEDULE B

    3,000 Miles (5 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    6,000 Miles (10 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    Lubricate steering and suspension ball joints.

    9,000 Miles (14 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    12,000 Miles (19 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    D r a in a n d r e f i l l a u t o m a t ic t r a n sm issio n f lu id .

    D r a in a n d r e f i l l f r o n t a n d r e a r a x le s.

    Inspect brake linings. Lubricate steering and suspension ball joints.

    15,000 Miles (24 000 km)

    Change engine oil.

    Replace engine oil filter.

    Inspect engine air cleaner element, replaceas necessary. Lubricate steering linkage.

    18,000 Miles (29 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage. Lubricate steering and suspension ball joints.

    D r a in a n d r e f i l l m a n u a l t r a n sm issio n f lu id .

    21,000 Miles (34 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    24,000 Miles (38 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    D r a in a n d r e f i l l a u t o m a t ic t r a n sm issio n f lu id .

    D r a in a n d r e f i l l f r o n t a n d r e a r a x le s.

    Inspect brake linings.

    Lubricate steering and suspension ball joints.

    27,000 Miles (43 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    30,000 Miles (48 000 km)

    Change engine oil.

    Replace engine oil filter.

    Replace engine air cleaner element. Replace spark plugs. Inspect drive belt , adjust tension as necessary.

    Lubricate steering linkage.

    D r a in a n d r e f i l l t r a n sf e r ca se f lu id .

    Lubricate steering and suspension ball joints.

    33,000 Miles (53 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    36,000 Miles (58 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    D r a in a n d r e f i l l a u t o m a t ic t r a n sm issio n f lu id .

    D r a in a n d r e f i l l f r o n t a n d r e a r a x le s.

    Inspect brake linings. Lubricate steering and suspension ball joints.

    D r a in a n d r e f i l l m a n u a l t r a n sm issio n f lu id .

    39,000 Miles (62 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    42,000 Miles (67 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    Lubricate steering and suspension ball joints.

    45,000 Miles (72 000 km)

    Change engine oil.

    Replace engine oil filter.

    Inspect engine air cleaner element, replaceas necessary. Lubricate steering linkage.

    48,000 Miles (77 000 km)

    Change engine oil.

    Replace engine oil filter.

    TJ LUBRICATION AND MAINTENANCE 0 - 5

    GENERAL INFORMATION (Continued)

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    Lubricate steering linkage.

    D r a in a n d r e f i l l a u t o m a t ic t r a n sm issio n f lu id .

    D r a in a n d r e f i l l f r o n t a n d r e a r a x le s.

    Inspect brake linings.

    Lubricate steering and suspension ball joints.

    51,000 Miles (82 000 km)

    Change engine oil.

    Replace engine oil filter.

    Flush and replace engine coolant .

    Lubricate steering linkage.

    54,000 Miles (86 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    Lubricate steering and suspension ball joints.

    D r a in a n d r e f i l l m a n u a l t r a n sm issio n f lu id .

    57,000 Miles (91 000 km) Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    60,000 Miles (96 000 km)

    Change engine oil.

    Replace engine oil filter.

    Replace engine air cleaner element. Replace ignition cables. Replace spark plugs. Inspect drive belt , adjust tension as necessary.

    Lubricate steering linkage.

    D r a in a n d r e f i l l a u t o m a t ic t r a n sm issio n f lu id . D r a in a n d r e f i l l t r a n sf e r ca se f lu id .

    D r a in a n d r e f i l l f r o n t a n d r e a r a x le s.

    Inspect brake linings.

    Lubricate steering and suspension ball joints.

    63,000 Miles (101 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    66,000 Miles (106 000 km)

    Change engine oil.

    Replace engine oil filter. Lubricate steering linkage.

    Lubricate steering and suspension ball joints.

    69,000 Miles (110 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    72,000 Miles (115 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    D r a in a n d r e f i l l a u t o m a t ic t r a n sm issio n f lu id .

    D r a in a n d r e f i l l f r o n t a n d r e a r a x le s.

    Inspect brake linings.

    Lubricate steering and suspension ball joints.

    D r a in a n d r e f i l l m a n u a l t r a n sm issio n f lu id .

    75,000 Miles (120 000 km)

    Change engine oil.

    Replace engine oil filter.

    Inspect engine air cleaner element, replaceas necessary. Lubricate steering linkage.

    78,000 Miles (125 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    Lubricate steering and suspension ball joints.

    81,000 Miles (134 000 km)

    Change engine oil.

    Replace engine oil filter.

    F lu sh a n d r e p la ce e n g in e co o la n t i f i t h a s be e n

    30,000 miles (48 000 km) since last change.

    Lubricate steering linkage.

    84,000 Miles (134 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    D r a in a n d r e f i l l a u t o m a t ic t r a n sm issio n f lu id .

    D r a in a n d r e f i l l f r o n t a n d r e a r a x le s. Inspect brake linings.

    Lubricate steering and suspension ball joints.

    87,000 Miles (139 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    90,000 Miles (144 000 km)

    Change engine oil.

    Replace engine oil filter.

    Replace engine air cleaner element. Replace spark plugs. Inspect drive belt , adjust tension as necessary.

    Lubricate steering linkage.

    D r a in a n d r e f i l l t r a n sf e r ca se f lu id .

    Lubricate steering and suspension ball joints.

    D r a in a n d r e f i l l m a n u a l t r a n sm issio n f lu id .

    93,000 Miles (149 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    0 - 6 LUBRICATION AND MAINTENANCE TJ

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    96,000 Miles (154 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    D r a in a n d r e f i l l a u t o m a t ic t r a n sm issio n f lu id .

    D r a in a n d r e f i l l f r o n t a n d r e a r a x le s.

    Inspect brake linings. Lubricate steering and suspension ball joints.

    99,000 Miles (158 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    102,000 Miles (163 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    Lubricate steering and suspension ball joints.

    105,000 Miles (168 000 km)

    Change engine oil.

    Replace engine oil filter.

    Inspect engine air cleaner element, replaceas necessary. Lubricate steering linkage.

    108,000 Miles (173 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    D r a in a n d r e f i l l a u t o m a t ic t r a n sm issio n f lu id .

    D r a in a n d r e f i l l f r o n t a n d r e a r a x le s. Inspect brake linings.

    Lubricate steering and suspension ball joints.

    D r a in a n d r e f i l l m a n u a l t r a n sm issio n f lu id .

    111,000 Miles (178 000 km)

    Change engine oil.

    Replace engine oil filter.

    F lu sh a n d r e p la ce e n g in e co o la n t i f i t h a s be e n

    30,000 miles (48 000 km) since last change.

    Lubricate steering linkage.

    114,000 Miles (182 000 km)

    Change engine oil.

    Replace engine oil filter. Lubricate steering linkage.

    Lubricate steering and suspension ball joints.

    117,000 Miles (187 000 km)

    Change engine oil.

    Replace engine oil filter.

    Lubricate steering linkage.

    120,000 Miles (192 000 km)

    Change engine oil.

    Replace engine oil filter.

    Replace engine air cleaner element.

    Replace ignition cables. Replace spark plugs. Inspect drive belt , adjust tension as necessary.

    Lubricate steering linkage.

    D r a in a n d r e f i l l a u t o m a t ic t r a n sm issio n f lu id .

    D r a in a n d r e f i l l t r a n sf e r ca se f lu id .

    D r a in a n d r e f i l l f r o n t a n d r e a r a x le s.

    Inspect brake linings.

    Lubricate steering and suspension ball joints.

    Off-highway operation, trailer towing, taxi, l imou-

    sine, bus, sn ow plowing, or other types of commercial

    se r vice or p r olon g ed op er a t io n w it h h e a vy loa d in g ,

    especially in hot weather, require front and rear axle

    se r vice in d ica t e d w it h a in S ch ed u le B . P e r for mthese services if t he vehicle is usua lly operated under

    these conditions.

    Important: Inspection and service should also beperformed any t ime a malfunction is observed or sus-

    pected.

    TJ LUBRICATION AND MAINTENANCE 0 - 7

    GENERAL INFORMATION (Continued)

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    JUMP STARTING, HOISTING AND TOWING

    INDEX

    page page

    SERVICE PROCEDURESEMERGENCY TOW HOOKS . . . . . . . . . . . . . . . . 10

    HOISTING RECOMMENDATIONS . . . . . . . . . . . 10JUMP STARTING PROCEDURE . . . . . . . . . . . . . . 8

    RECREATIONAL TOWING . . . . . . . . . . . . . . . . . 10TOWING RECOMMENDATIONS . . . . . . . . . . . . . . 9

    VEHICLE TOWING . . . . . . . . . . . . . . . . . . . . . . . . 9

    SERVICE PROCEDURES

    JUMP STARTING PROCEDURE

    WARNING: REVIEW ALL SAFETY PRECAUTIONSAND WARNINGS IN GROUP 8A, BATTERY/START-

    ING/CHARGING SYSTEMS DIAGNOSTICS.DO NOT JUMP START A FROZEN BATTERY, PER-

    SONAL INJURY CAN RESULT.DO NOT JUMP START WHEN BATTERY INDICA-

    TOR DOT IS YELLOW OR BRIGHT COLOR. BAT-TERY CAN EXPLODE.

    DO NOT ALLOW JUMPER CABLE CLAMPS TO

    TOUCH EACH OTHER WHEN CONNECTED TO ABOOSTER SOURCE.

    DO NOT USE OPEN FLAME NEAR BATTERY.REMOVE METALLIC JEWELRY WORN ON HANDS

    OR WRISTS TO AVOID INJURY BY ACCIDENTALARCHING OF BATTERY CURRENT.

    WHEN USING A HIGH OUTPUT BOOSTINGDEVICE, DO NOT ALLOW DISABLED VEHICLES

    BATTERY TO EXCEED 16 VOLTS. PERSONALINJURY OR DAMAGE TO ELECTRICAL SYSTEMCAN RESULT.

    CAUTION: When using another vehicle as a

    booster, do not allow vehicles to touch. Electricalsystems can be damaged on either vehicle.

    TO JUMP START A DISABLED VEHICLE:

    (1) R a i s e h ood on d is a b le d v eh i cl e a n d v is u a l lyinspect engine compartment for:

    Generator drive belt condition and tension.

    Fuel fumes or leakage, correct if necessary.

    Frozen battery.

    Yellow or bright color test indicator, if equipped.

    Low battery fluid level.

    CAUTION: If the cause of starting problem on dis-abled vehicle is severe, damage to booster vehicle

    charging system can result.

    (2) Wh en u si ng a n ot h er v eh icl e a s a b oos t er

    source, turn off all accessories, place gear selector in

    p a r k o r n eu t r a l , s e t p a r k b r a k e o r eq u iv a l en t a n d

    operate engine at 1200 rpm.

    (3) On disa bled vehicle, place gear selector in pa rk

    or n eu t r a l a n d s et p a r k b r a k e o r eq u iv a l en t . Tu r n

    OFF all accessories.(4) Connect jumper cables to booster battery. RED

    clamp to posit ive terminal (+ ) . BLACK clamp to neg-

    ative terminal (-). DO NOT allow clamps at opposite

    end of cables to touch, electrical arc will result (Fig.

    1). Review all warnings in this procedure.

    (5) On disabled vehicle, connect RED jumper cable

    cl a m p t o b a t t er y pos it i ve (+ ) t er m in a l. C on n ect

    B L ACK ju m p er ca ble cla m p t o t h e e n g in e a s close t o

    the ground cable connection as possible (Fig. 1).

    CAUTION: Do not crank starter motor on disabledvehicle for more than 15 seconds, starter will over-

    heat and could fail.

    (6) Allow ba t t e r y in d isa bled veh icle t o ch a r g e t o

    at least 12.4 volts (75% charge) before a t tempting to

    st a r t e n g in e . I f e n g in e d o e s n o t st a r t w it h in 15 se c-

    o n d s, s t o p cr a n k in g e n g in e a n d a l lo w st a r t e r t o co o l

    (15 min.), before cranking again.

    Fig. 1 Jumper Cable Clamp Connections

    0 - 8 LUBRICATION AND MAINTENANCE TJ

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    DISCONNECT CABLE CLAMPS AS FOLLOWS: D i s con n ect B L AC K ca b l e cl a m p f r om e ng in e

    ground on disabled vehicle.

    Wh en u si ng a B o os t er v eh icl e, d is con n ect

    B L ACK ca ble cla m p f r o m ba t t e r y n e g a t ive t e r m in a l .

    D iscon n e ct RED ca ble cla m p f r om ba t t e r y p osit ive

    t e r m in a l . D iscon n e ct RED ca ble cla m p f r om ba t t e r y p osi-

    tive terminal on disabled vehicle.

    TOWING RECOMMENDATIONSC h r y s le r C or por a t i on r ecom m en d s t h a t a 4WD

    vehicle be tra nsported on a flat -bed device. A Wheel-

    l if t or f r on t en d a t t a ch ed S l in g -t y pe d ev ice ca n b e

    used provided all the wheels are lifted off the ground

    using tow dollies (Fig. 2) and (Fig. 3).

    SAFETY PRECAUTIONS Secure loose and protruding parts.

    A l w a y s u s e a s a f e t y c h a i n s y s t e m t h a t i s i n d e -

    p en d e n t o f t h e l i f t in g a n d t o w in g e q u ipm e n t .

    D o n o t a l l ow t ow i n g e q ui pm en t t o con t a c t t h e

    disabled vehicles fuel tank.

    D o n o t a l lo w a n y o n e u n d e r t h e d isa ble d ve h iclew h ile i t is l i f t ed by t h e t o w in g d e vice .

    D o n ot a l low p a ss en g er s t o r id e i n a v eh icl e

    being towed.

    Al w a y s ob s er v e s t a t e a n d l oca l l a w s r eg a r d in g

    towing regulations.

    D o n ot t ow a v eh icl e i n a m a n n er t h a t cou ld

    je op a r d ize t h e sa f e t y of t h e op er a t o r, p ed e st r ia n s or

    other motorists.

    D o not a tt a ch t ow chain s, T-hooks, J -hooks, or a

    t o w sl in g t o a bu m pe r, s t e er in g l in k a g e, d r ive sh a f t s

    or a non-reinforced frame hole.

    GROUND CLEARANCE

    CAUTION: If vehicle is towed with wheels removed,

    install lug nuts to retain brake drums.

    A towed vehicle should be ra ised until lif ted wheels

    a r e a m in im u m 100 m m (4 in ) f r o m t h e g r o u n d . B e

    su r e t h e r e is a d e q u a t e g r o u n d cle a r a n ce a t t h e o p po-

    site end of the vehicle, especially when towing over

    rough terrain or steep rises in the road. If necessary,

    remove the wheels from the lifted end of the vehicle

    a n d low er t h e v eh icle cl os er t o t h e g rou nd , t o

    increase the ground clearance at the opposite end of

    t h e ve h icle. I n st a l l lu g n u t s on w h e e l a t t a ch in g st u d st o r e t a in br a k e d r u m s.

    FLAT-BED TOWING RAMP ANGLEIf a vehicle with flat-bed towing equipment is used,

    t h e a p pr oa ch r a m p a n g le s h ou ld n ot exceed 15

    degrees.

    VEHICLE TOWING

    WARNING: WHEN TOWING A DISABLED VEHICLE

    AND THE DRIVE WHEELS ARE SECURED IN AWHEEL LIFT OR TOW DOLLIES, ENSURE THE

    TRANSMISSION IS IN THE PARK POSITION (AUTO-MATIC TRANSMISSION) OR A FORWARD DRIVE

    GEAR (MANUAL TRANSMISSION).DO NOT ATTACH SLING-TYPE TOWING EQUIP-

    MENT TO THE REAR OF A TJ.

    Fig. 2 Tow Vehicles With Approved Equipment

    Fig. 3 Towing With Tow Dollies

    TJ LUBRICATION AND MAINTENANCE 0 - 9

    SERVICE PROCEDURES (Continued)

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    TOWING-FRONT END LIFTED (WHEEL LIFT)(1) Raise the rear of the vehicle off the ground and

    install tow dollies under rear wheels.

    (2) At t a ch t h e w h e el l i f t t o t h e f r on t w h e e ls.

    TOWING-REAR END LIFTED (WHEEL LIFT ONLY)

    (1) Ra ise t h e f r on t of t h e veh icle o f f t h e g r ou n da n d in st a l l t ow d oll ie s u n d e r f r o n t w h e e ls.

    (2) At t a ch t h e w h e el l i f t t o t h e r e a r w h e e ls.

    TOWING-FRONT END LIFTED (SLING-TYPE)(1) Raise the rear of the vehicle off the ground and

    install tow dollies under rear wheels.

    (2) Atta ch T-hooks to the access holes on the out-

    board side of the frame rails (Fig. 4).

    (3) B efore t ightening t he chain, posit ion a protec-

    t ive p a d be t w e e n t h e ch a in a n d t h e bu m p e r .

    (4) Attach the safety chains to the vehicle (Fig. 5).

    (5) Turn the ignit ion sw itch to t he OFF posit ion t o

    unlock the steering wheel.

    RECREATIONAL TOWINGRefer to the Owners Manual for towing procedures.

    EMERGENCY TOW HOOKS

    WARNING: REMAIN AT A SAFE DISTANCE FROM A

    VEHICLE THAT IS BEING TOWED VIA ITS TOWHOOKS. THE TOW STRAPS/CHAINS COULD BREAKAND CAUSE SERIOUS INJURY.

    Some J eep vehicles a re equipped with front emer-

    gency tow hooks. The t ow hooks should be used for

    EMERGENCY purposes only.

    CAUTION: DO NOT use emergency tow hooks fortow truck hook-up or highway towing.

    HOISTING RECOMMENDATIONS

    Refer to th e Owners Man ual for emergency vehiclelifting procedures.

    FLOOR JACKWhen properly positioned, a floor jack can be used

    to lift a J eep vehicle (Fig. 6). Support the vehicle in

    t h e r a ise d p o sit io n w it h ja ck st a n d s a t t h e f r o n t a n d

    r e a r e n d s o f t h e f r a m e r a i ls .

    CAUTION: Do not attempt to lift a Jeep vehicle witha floor jack positioned under:

    Fig. 4 T-Hook Attachment

    Fig. 5 Safety Chain Attachment

    Fig. 6 Vehicle Lifting Locations

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    SERVICE PROCEDURES (Continued)

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    An axle tube.

    A body side sill .

    A steering linkage component.

    A d r ive sh a f t .

    The engine or transmission oil pan.

    The fuel tank.

    A front suspension arm. Tra nsfer case.

    NOTE: Use the correct sub-frame rail or frame raillifting locations only.

    HOISTA vehicle can be lifted with:

    A single-post, frame-contact hoist.

    A twin-post , chassis hoist .

    A ramp-type, drive-on hoist.

    NOTE: When a frame-contact type hoist is used,

    verify that the lifting pads are positioned properly.

    WARNING: THE HOISTING AND JACK LIFTING

    POINTS PROVIDED ARE FOR A COMPLETE VEHI-CLE. WHEN A CHASSIS OR DRIVETRAIN COMPO-

    NENT IS REMOVED FROM A VEHICLE, THECENTER OF GRAVITY IS ALTERED MAKING SOMEHOISTING CONDITIONS UNSTABLE. PROPERLYSUPPORT OR SECURE VEHICLE TO HOISTINGDEVICE WHEN THESE CONDITIONS EXIST.

    TJ LUBRICATION AND MAINTENANCE 0 - 11

    SERVICE PROCEDURES (Continued)

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