© Siemens Energy & Automation Inc., 2008 - Subject to changes

PCS 7/505 OS V7.0

for use with 505 Controllers

SE&A AMD PAS

2Copyright © Siemens AG 20058

All Rights Reserved

505 System Architecture

1 2 3 n

Field Termination

Field wiring

Field devices

Controller

I/O

Ethernet SINEC H1 TF/TiWayNetwork

APT/ TiSoft/ SoftShop

EngineeringTool

HMI

PCS OSx / PCS / TiStar Stations

…

01/2009 3Copyright © Siemens AG 20058

All Rights Reserved

SIMATIC 505, OSx, and TiStar Product Status

TISTAR / PCS / OSx (all versions) Discontinued Stage

Product can no longer be purchased Guaranteed support no longer available

SIMATIC 505 Phase-Out Stage

Spares can be purchased Guaranteed support until 1-Feb-2015

01/2009 4Copyright © Siemens AG 20058

All Rights Reserved

OSx PCS 7 OS SIMATIC 505 PCS 7 AS

Products to support transition to PCS 7 are available 505-CP1434TF - Allows reuse of 505 Controllers in a TISTAR

system (TIWAY comm TF- H1 Ethernet comm) RBC-505-6870 – Allows reuse of 505 I/O Graphics conversion service

Path to PCS 7 can be phased Enables full lifecycle utilization of the 505 solution components

Path Forward PCS 7

01/2009 7Copyright © Siemens AG 20058

All Rights Reserved

Example Migration Strategy – HMI Change-out

Change-out HMI SW Applications

PCS 7 ESPCS 7 OS Clients

Ethernet

PCS 7 / 505 ServersAPT

Engineering

TF

RBC

TI505

Retain 505 Controller Engineering Tool 505 Controllers 505 I/O Modules Field Wiring

01/2009 8Copyright © Siemens AG 20058

All Rights Reserved

PCS 7/505 OS Servers

PCS 7 ES

PCS 7 OS Clients

SIMATIC PCS 7

PCS 7 OS Servers

Ethernet

417H417

TI505

PR

OF

IBU

S

Ethernet

APT Engineering

TF IE

RBC

555

Retain 505 Controller Engineering Tool 505 Controllers 505 I/O Modules Field Wiring

Change-out HMI SW Applications

Add Pure PCS 7 components

Example Migration Strategy – Process Expansion

01/2009 9Copyright © Siemens AG 20058

All Rights Reserved

PR

OF

IBU

S

AS controllers

F-SM

PROFIBUS I/O

PR

OF

IBU

S

DP/PA-Link

Retain 505 I/O Modules Wiring

Change-out HMI SW Applications 505 Controller 505 Controller Engineering Tool

Industrial Ethernet

PCS 7 ES

PCS 7 OS Clients

PCS 7 OS Servers

AS controller

RBC DP

Example Migration Strategy – Change-out HMI / Controllers

10Copyright © Siemens AG 20058

All Rights Reserved

TiStar / PCS / PCS OSx

PCS 7 Products

PCS 7 ES (SIMATIC Manager)

PCS 7 OS Servers

PCS 7 OS Clients

Graphics Designer

APT / TiSoft / SoftShop Engineering Tool 505 Controllers

PCS 7/505 OS Migration Product Component

DBA Toolset

Runtime Extension

Framework

Native 505 Channel

DBA Control Center

C505

11Copyright © Siemens AG 20058

All Rights Reserved

1 2 3 n

SIMATIC 505

Controller

Field Termination

Field wiring

Field devices

Ethernet

PCS 7Engineering

PCS 7OS Client

PCS 7 / 505OS Server

Database Automation (DBA)

APT Engineering

Install.Tag

DBA reads the 505 export file (install.tag) Controller Objects (grouping of Tags) Alarm config data (messages, class, type, and priorities) Alarm triggers (High, Low, and Deviation)

DBA provides tools to: Organize Controller objects in a hierarchical based on

plant areas to facilitate navigation, alarm management, graphics content, and security implementation

Compile, Download to PCS 7 OS

01/2009 12Copyright © Siemens AG 20058

All Rights Reserved

Sources of Install.Tag file

APT

APT Export

OSx Export

Manual

OSx 4.1.2 or OSx 4.1.2A

OSx Service Pre OSx 4.1.2 or OSx 4.1.2A

TISOFT

OSx Export

Manual

OSx 4.1.2 or OSx 4.1.2A

OSx Service Pre OSx 4.1.2 or OSx 4.1.2A

SoftShop

OSx Export

Manual

OSx 4.1.2 or OSx 4.1.2A

OSx Service Pre OSx 4.1.2 or OSx 4.1.2A

ConfigurationTool

01/2009 13Copyright © Siemens AG 20058

All Rights Reserved

C505

Database Automation (DBA)User Interface Layout

List of Legacy Controller’s

Flat list of controller objects (PID, Motor, etc.)

Plant Hierarchy (8 Lvls)(S88 compliant)

Controller objects assigned to the

Technological Hierarchy

14Copyright © Siemens AG 20058

All Rights Reserved

AI – Analog input

AO – Analog Output

DI – Digital Input (1 bit/multiple bits)

DI10 – 10 bit Discrete Input

DO – Discrete Output

DO10 – 10 bit Discrete Output

VLV1 – Single Feedback Valve

VLV2 – Dual Feedback Valve

RMTR – Reversible Motor

MTR1 – Non-reversible Motor

MTR2 – Two Speed Motor

CALC – Calc Variable

IVAR – Integer Variable

TMR – Timer

CTR – Counter

LOOP – Loop

TEXT – Three text strings

UNIT – Unit

AREA – Area

Note: Except for UNIT and AREA Block Types, all other Block Types includes a Faceplate and a Symbol

Database Automation (DBA) Supported SIMATIC 505 Controller Objects

15Copyright © Siemens AG 20058

All Rights Reserved

Runtime Extension Framework – Alarm Handling

Integrated Alarm Handling Subsystem

o Alarm Persistence

o Alarm Synchronization (Redundant Servers)

o Alarm Detection, Ack, Disable

Out-Of-The-Box Alarm Handling Capabilities

V6.1

16Copyright © Siemens AG 20058

All Rights Reserved

1 2 3 n

SIMATIC 505

Controller

Field Termination

Field wiring

Field devices

Ethernet

PCS 7Engineering

PCS 7OS Client

PCS 7 / 505OS Server

on88.8

on88.8

505 Channel Interface Server - Receive Device Status and Process Values

APT Engineering

17Copyright © Siemens AG 20058

All Rights Reserved

1 2 3 n

SIMATIC 505

Controller

Field Termination

Field wiring

Field devices

Ethernet

PCS 7Engineering

PCS 7OS Client

PCS 7 / 505OS Server

APT Engineering

on88.8

on88.8

Send Device Commands and Process ValuesNative 505 Channel Interface Server

18Copyright © Siemens AG 20058

All Rights Reserved

Pre-built PCS 7 Symbol Library for 505 Controller Objects

19Copyright © Siemens AG 20058

All Rights Reserved

Tuning Panel Online Trend

Alarm ListAlarm SettingsControl Panel

Pre-built PCS 7 Faceplate Library for 505 Controller Objects

PID Faceplate

01/2009 20Copyright © Siemens AG 20058

All Rights Reserved

Graphics Conversion Service (SHO R&D)

01/2009 21Copyright © Siemens AG 20058

All Rights Reserved

Data Export Service (SHO R&D)

Action Requests Recipes Cross reference – tags / graphics

01/2009 22Copyright © Siemens AG 20058

All Rights Reserved

Basic Project Workflow

Create PCS 7 Project

Structure tags in Plant View

Import Any Converted Graphics

Add Action Requests

Create Hardware Structure

Compile /Download to OS Servers

Start PCS 7 OS V6.1

Import 505 data into DBA Project

01/2009 23Copyright © Siemens AG 20058

All Rights Reserved

Supported Product Architectures

Single Station Architecture

Ethernet

TF

PCS 7 / 505 OS Single Station

APT Engineering Node

PCS 7 / 505 OS Engineering Pack

01/2009 24Copyright © Siemens AG 20058

All Rights Reserved

Client – Server Architecture

PCS 7 OS Software Client V6.1

PCS 7 / 505 OS Servers (Non Redundant)

orPCS 7 / 505 OS Redundant Server Pack

APT Engineering

Node

Supported Product Architectures

TF

PCS 7 / 505 OS Engineering Pack

Ethernet

01/2009 25Copyright © Siemens AG 20058

All Rights Reserved

Expansion Architecture SIMATIC PCS 7

Ethernet

417H417

TI505

PR

OF

IBU

S

Ethernet

APT Engineering

Supported Solution Architectures

TF

PCS 7 OS Software Client V6.1PCS 7 / 505 OS

Engineering PackPlus

PCS 7 Engineering Software for AS

PCS 7 OS Server Software

orPCS 7 Server Redundancy

PCS 7 / 505 OS Servers (Non Redundant)

orPCS 7 / 505 OS Redundant Server Pack

01/2009 26Copyright © Siemens AG 20058

All Rights Reserved

TI505

Ethernet

Dual Leg PCS 7 / 505 OS Server Architecture

417

SIMATIC PCS 7

APT Engineering

Supported Solution Architectures

TF

PCS 7 / 505 OS Engineering Pack

PlusPCS 7 Engineering Software for AS

PCS 7 OS Software Client

PCS 7 / 505 OS Servers (Non Redundant)

orPCS 7 / 505 OS Redundant Server Pack

Ethernet

01/2009 27Copyright © Siemens AG 20058

All Rights Reserved

PCS 7/505 OS V7.0 – What’s New

Re-validation (Support for PCS 7 V7.0 SP2)

Support for running on WinXP, Svr2003

Support Web Read/Write to faceplates/symbols

Modified Runtime Framework to support Web Solutions

Configure short/long term tag archiving from DBA

Tags to archive

Tag archive rate

01/2009 28Copyright © Siemens AG 20058

All Rights Reserved

Product Order No.

OS Engineering Package Unlimited PO with 2 hr

Runtime capability

PCS 7/505 OS Engineering Pack, V7.0 (PO Unlimited)

6EQ2000-3ED07-3BA5

OS Engineering Package

Runtime Included

(PO 2000)

PCS 7/505 OS Engineering Pack, V7.0 (PO 2000)

6EQ2000-3EE07-3BA5

OS Redundant Server Package (PO 2000)

PCS 7/505 OS Redundant Server Pack, V7.0 (PO 2000)

6EQ2000-3DE07-3BA0

OS Server Package

(PO 2000)

PCS 7/505 OS Server Pack, V7.0 (PO 2000)

6EQ2000-3BE07-3BA0

OS Single Station Package (PO 2000)

PCS 7/505 OS Single Station Pack, V7.0 (PO 2000)

6EQ2000-3AE07-3BA0

OS Client V7.0 PCS 7 OS Client V7.0 (This is the standard PCS 7 OS Client Package.)

6ES7658-2CX07-0YA5

Order InformationPCS 7/505 OS Software Packages

01/2009 29Copyright © Siemens AG 20058

All Rights Reserved

Product Order No.

* 505 OS Engineering Upgrade Package

PCS 7/505 OS Upgrade Package Engineering OS V6.1 -> V7.0

6EQ2000-3XX07-3BE5

** 505 OS Runtime Upgrade Package

PCS 7/505 OS Upgrade Package Runtime OS V6.1 -> V7.0

6EQ2000-3XX07-3BE0

*** Client Upgrade Package

Upgrade Package PCS 7 OS Client V6.1 -> V7.0 6ES7 652-5CX07-0YE5

Order InformationPCS 7/505 OS Upgrade Packages

* Order one package for each 505 OS Engineering Station. The engineering station upgrade package provides two license disks. One disk upgrades Runtime, while retaining the same number of POs that your system had pre-upgrade. The other disk upgrades your engineering station to Unlimited POs but with only 2 hour runtime capability.

** Order one package for each 505 OS Server or Single Station

*** Order one package for each PCS 7 Client Station