· HICOM-5000 Closed Loop Controller with the advanced electric technology,ensure that height-precision molding and height- ... 68 90 110 140 160 200 250

Specifications subject to change without notice.

Sales Head Office

5F Jungsan Building, 1026-8, Sanbon-dong,Gunpo-si, Gyeonggi-do, South KoreaTel : 82-31-450-3720, 3771~3775 Fax : 82-31-450-3639

Overseas Sales Head Office

5F Jungsan Building, 1026-8, Sanbon-dong,Gunpo-si, Gyeonggi-do, South KoreaTel : 82-31-450-3610~3622Fax : 82-31-450-3639

Manufacturing plant Service Center

778, Yongam-Ri, Bongdong-Eup, Wanju-Gun, Jeollabuk-Do, KoreaTel : 080-400-8272

www.lsinjection.com

www.lsinjection.com

LS Toggle injection molding machine with energy-saving servo system

Rigid Mold Platen

Mold deflection by the clamping force end injection cavitypressure is minimized through developing the high intensive light-weigh vacant casting platen having optimum rigidity with 3-dimensional design ,which uses the finite-element analysis.

LS Toggle injection molding machine with energy-saving servo system LS Toggle injection molding machine with energy-saving servo system

LS

Advanced LS Toggle injection molding machine with energy-saving servo system

Robust mould height adjustment structure is your guarantee of precision and rigidity

A five point double toggle clampingsystem gives reliable and fastmould movement

Outstanding Features-DBG(Dynamic Barrier for General Purpose)Screw

Result from adoption of servo-controller ,excellent energy-saving effect ,compared with traditional fixed displacement pump injection molding machine can achieve energy saving 50-80% ,compared with traditional variable displacement pump injection molding ma chine can achieve energy saving 30-50%; Precision control ,high repeatability on moulding ,precise molding ,high productivity;Servo motor and pressure sensor is applied to closed loop control ,fast response ,control stability;Hydraulic system radiate very little heat and minimal hydraulic energy loss, thus effective reduce cooling water ,consumption over 30%; Reduce opening & clamping strike ,extend life of hydraulic system ,mechanical parts and mould; Noise reduction ,provide a good work environment ,commonly noise level no more than 75 db.


4 LS Injection molding machine

Controller

HICOM-5000 Closed Loop Controller with the advanced electric technology,ensure that height-precision molding and height-repeat of the production.

CLOSED-LOOP CONTROLLER SYSTEMHICOM-5000 TFT TOUCH LCD

640X480 resolution 12°ØTFT color touch LCDFriendly interface and operation expedientlyTwo 32-bit CPU height speed cardsThe closed-loop feedback time 250usInjection speed 4 steps/back pressurecontrol 3 seeps/screw rpm 3 stepsSelection 4 channels to save (CSV file format),improving the curve analysis functionAuto-tuned PID closed loop for injection process-IMPACTLind graph-speed,pressure,graphStatistical process control-selecting 10 parameters for last 100 ShotsAuto-tuned PID temperature controlSelf diagnosis,alarm and monitoring functionsMulti-lingual selectionUSB port,take conveniently

5LS Injection molding machine

Mold Open Speed-4 SpeedMold Close Speed-3 SpeedEjector Adv.-Ret.Speed-3/2 StepsSet/Monitor Clamp/Ejector Position

Mold & Ejector

Injection Speed-4 Speed/Closed LoopInjection Pressure-3 Speed/Closed LoopCut Over by Pressure Position,Time3 Step Charging & 2-Step Suck Back Speed

Injection & Charge Temperature

Machine Monitor

All the operating conditions of the machineare monitored clearly at a glance in onescreen (injection count, cycle time, injectiontime, cushion, charging time, injectioncapacity, etc.)

Set/Monitor Pre/Actual Temp/Bar Graph Screw Cold Prevention/Temp Automatic Heat-up ControlHeater/Thermocouple Breakage Alarm

Line Graph Statistical Process Control

X-bar, average, standard deviation,Cr, Cp, Cpk, distribution curves of selectable10 parameters for last 100 shots are tackedand printed.

The actual and set values for speed,pressure,position and temperature areexamined by line graph up to selectable 4 parameters in one screen

MAJOR SCREEN OF HICOM-5000CLOSED-LOOP CONTROLLER



Result from the adoption of servo control system ,system pressure and flow are closed loop control ,high stability and repeatability of servo system enhance plastic processing quality.

Servo energy-saving injection molding machine of LS series equippedwith high performance servo motor and Hicom5000 controlling system,system permits freely controlling & adjusting about flow and pressure, reduce energy loss, excellent energy-saving effect

Controller Servo driver Encoder

High repeatability on molding

Fast response of AC servo motor ,the speed acceleration time from rest to max is as short 36ms ,reduce processes switchover time and boosts up overall productivity.

Fast response

Excellent energy-saving effect

Speed response time is as quick as36ms(rated load)

Pressure response time isonly76ms(pressure:0~17.5mpa)

Energy consumption comparison

Sensor

The comparison of systemic power consumption

com

paris

on o

f inj

ectio

n pr

ecis

ion

Precise pump Servo motor

Servo driven pump

Open-loop variable-pump machine Servo power -save machine

Close-loop variable-pump machineFixed-pump machine

Clamping Injection Pressureholding

Fixed displacement pump

Ener

gy c

onsu

mpt

ion

Variable displacement pump Servo driven pump

Materialstorage

Cooling Mold open Ejector

Variable displacement pump

Fixed displacement pump


123456

789

1011121314

123456789

10

111213

141516171819

12

3

456

Potentiometer For Clamping Stroke Control(Moving Platen Side)

3Grades Movable Platen Speed, Pressure Numeral Proportional Control

Injection Unit

4Grades Injection, 3Grades Pressure Holding, 2Grades Pre-Plastizing Numeral Proportional Control

Barrel Temperature Display Function(Overheat & Insufficiency)

Control Unit

Elect-Hydraulic Proportion Load Sensitivity Variable Displacement Pump

(16A) One Group Single-phase 3 - cores EN Socket, Two Groups 3-phases 5-cores Socket Pin

Five Points Double Toggle Clamping SystemHydraulic Ejector Device

Safe Device(Mechanical/Hydraulic/Electrical)Hydraulic Motor Mould Adjustment

One Cole Pulling Device

Automatic Centralized Lubrication DeviceClamping Side Top Cover Protection Unit(Under 250T)

Low-pressure Mould Preventing FunctionMould Fault Auto Mold Opening & Alarm Function

Multi-ejector, Vibration & Stop FunctionT-Slot + Screw Hole Platen

Differential Quickly Clamping Device

Hydraulic Double Cylinders Balance Injection UnitHydraulic Motor Drive Pre-plastizing Unit

Hydraulic Injection Unit Move DeviceNozzle Centre Adjust Device

Injection/Measure Potentiometer DeviceStandard Nitrided Screw, Barrel

Nozzle(Protrude Platen30)Barrel Protection Double Cover

Movable Hopper

Back Pressure Proportional ControlPre-plastizing, Zero Back Pressure Select Function

Screw Cold Start-up PreventionAhead, Behind, Fixed Feed-inScrew Measure Speed Device

Injection Top-closed Board(Under 380T)Nozzle Protection Cover Interlock Switch

Ceramic Band Heater(Except No. of Zones)

Hicom 5000 Computer

System Working Oil Bypass Filtration Device24Hours Auto Heat & Anti-heat Preservation Function

Barrel Heat PID Computer Auto Control

78

9

1011

123456

System Pressure Computer Set, Pressure Meter Display Function

Pre-plastizing Back Pressure Adjust, Pressure Meter Display Function

General

Operating Screen Oil Temperature Display Function

Robot InterfacePotentiometer For Ejector Stroke Control

Maintenance & Assemble Tools(Set)Shockproof Level Pad(Set)

Mold Clamp UnitEasy Damage PartsInstruction Manual

Standard Color

EquipmentClamping Unit

Standard & Optional Equipment

Standard Equipment

123

123456789

10

12345

1234567

Injection Unit

Control Unit

General

Safe Gate Auto Close/OpenMould Hoisting Bracket

Unscrewing Core Pulling Device

Y, B Screw & BarrelAnti-Wear & Anti-Corrosive Barrel and Screw

Special ScrewSpecial Screw for Various Materials

PVC Screw & Barrel DevicePlastic Fan Cooling Device

Manual Centralized Lubrication PumpBarrel Heat-retaining Cover

Extension Nozzle(Protrude Platen 60, 100, 150)Barrel Force Fan Cooling Device

Hyd. Oil Insufficiency Alarm DeviceHyd. Oil Magnetism Filtrating Device

One, Two Air Blow Off DeviceCooling Water Flowmeter

Oil Temperature Auto Control Device

Different ColorHopper Dryer

Hopper LoaderCrusher

ConveyorRobot

Mold Temperature Controller

EquipmentClamping Unit

Optional Equipment

Marks: "*" means when machine select this items, corresponding primaryStandard configure no longer offer

Note 1. Injection capacity calculated : Screw Area x Screw Stroke.2. Clamping system is double 5-point toggle structures.3. The maximum injection and holding pressures are maximum pressure that can be set on the machine.

Actual setting pressure will be restricted by molding condition and cycle time. 4. The maximum injection rate and speed are calculated values. Actual injection rate and speed will be restricted by an injection pressure.5. The mold size should be bigger than 60% of the Tie-bar distance. (HXV)6. Due to continuous improvements, specifications are subject to change without notice.7. Actual injection capacity output may vary from calculated injection capacity.

Major Specification



68 Ton 90 Ton 110 Ton 140 Ton 160 Ton 200 Ton 250 Ton

Y A B Y A B Y A B Y A B Y A B Y A B Y A

Injection Unit

26 30 32 30 32 35 32 35 38 38 42 45 42 45 50 45 50 55 50 55

25.4 22 20.6 23.5 22 20.1 24.1 22 20.2 22.1 20 18.6 23.6 22 19.8 23.3 21 19.1 23.1 21

67.6 90 102 117 133 160 137 163 192 193 235 270 305 350 432 340.2 420 508.2 454.5 550

61.4 82 93 106 121 146 125 148 175 176 213 246 277 319 393 310 382 462 414 501

55 73 83 71 81 97 74 89 105 94 115 132 138 160 196 1247 154 186.3 187.6 227

2,500 1,880 1,650 2,300 2,030 1,700 2,600 2,190 1,860 2,050 1,700 1,470 2,030 1,770 1,430 2,074 1,680 1,388 2,045 1,690

195 225 210 190 180 170 190

Clamping Unit

68 90 110 140 160 200 250

280 320 350 380 435 475 525

310 x 310 360 x 360 410 x 410 460x 460 480 x 480 530 x 530 580 x 580

100 ~ 320 150 ~ 350 150 ~ 380 160 ~ 450 180 ~ 520 200 ~ 530 200 ~ 550

80 90 100 120 135 140 130

2.8 3 3.8 5 5 7 7

General

160 160 160 160 160 160 160

11 11 15 15 22 22 30

6.8 6.8 7.45 7.8 10.35 13.6 15

3.65 x 1.16 x 1.73 3.90 x 1.19 x 1.77 4.32 x 1.27 x 1.90 4.48 x 1.33 x 1.9 5.04 x 1.43 x 2.12 5.68 x 1.50 x 2.14 5.90 x 1.60 x 2.25

150 180 230 270 300 300 380

2.5 2.8 3.4 4 6 7 8

B

60

19.3

654.5

596

270.1

1,420

Tonitem

Screw Diameter mm

Screw L/D ratio L/D

Shot Volume cm2

Injection Weight(PS) g

Injection Rate g/s

Injection Pressure Kg/cm2

Max Screw Speed rpm

Clamping Force ton

Open Stroke mm

mm

mm

Ejector Stroke mm

Ejector Force ton

Max Pump Pressure Kg/cm2

Motor Power KW

Heating Power KW

Machine Dimension M

Oil tank Cubage L

Machine Weight ton

Distance Betweentie-barsAvailable Moldthickness

Moving Platen Drawing

68 TON 90 TON 110 TON

160 TON 200 TON 250 TON

140 TON




Major Specification 280 Ton 320 Ton 380 Ton 420 Ton 500 Ton 600 Ton 730 Ton

Y A B Y A B Y A B Y A B Y A B Y A B Y A

Injection Unit

55 60 65 67 70 75 70 75 80 70 75 80 75 80 85 90 95 100 90 95

22.9 21 19.4 22.5 21.5 20 23.6 22 20.6 23.6 22 20.6 22.7 21 20 20 19 18 23.2 22

676.4 805 944.8 1181 1289 1480 1500 1723 1960 1500 1723 1960 1727 1965 2218 254 2835 3140 2861 3188

616 733 860 1076 1175 1349 1365 1567 1784 1365 1567 1748 1560 1788 2018 2315 2580 2858 2603 2901

223.5 266 312.2 337 368 422 335 384 437 344 395 449 386 442 499 552 612 679 574 640

2,023 1,700 1,449 1,860 1,700 1,480 1,990 1,730 1,520 1,990 1,730 1,520 1,910 1,680 1,480 1,840 1,650 1,490 1,950 1,750

220 190 150 160 130 150 115

Clamping Unit

280 320 380 420 500 600 730

590 660 705 740 770 870 950

630 x 630 680 x 680 720 x 700 760 x 760 800 x 780 870 x 870 950 x 950

200 ~ 630 280 280 250 ~ 780 330 ~ 810 350 ~ 900 400 ~960

150 160 150 200 200 250 280

7 7 9 11 15 15 21

General

160 160 160 160 160 160 160

37 55 30+30 30+30 37+37 55+55 55+55

18.3 24.7 29.3 29.3 31.4 42.95 56.7

5.98 x 1.66 x 2.37 7.21 x 1.90 x 2.34 7.45 x 1.88 x 2.41 7.98 x 1.90 x 2.30 8.82 x 2.05 x 2.82 10.2 x 2.24 x 2.71 11.43 x 2.40 x 3.14

385 620 700 720 900 1108 1200

9 12.5 15.6 17 20 28 37

B

105

19.9

3894

3543

781

1,430

Tonitem

Screw Diameter mm

Screw L/D ratio L/D

Shot Volume cm2

Injection Weight(PS) g

Injection Rate g/s

Injection Pressure Kg/cm2

Max Screw Speed rpm

Clamping Force ton

Open Stroke mm

mm

mm

Ejector Stroke mm

Ejector Force ton

Max Pump Pressure Kg/cm2

Motor Power KW

Heating Power KW

Machine Dimension M

Oil tank Cubage L

Machine Weight ton

Distance Betweentie-barsAvailable Moldthickness

Note 1. Injection capacity calculated : Screw Area x Screw Stroke.2. Clamping system is double 5-point toggle structures.3. The maximum injection and holding pressures are maximum pressure that can be set on the machine.

Actual setting pressure will be restricted by molding condition and cycle time. 4. The maximum injection rate and speed are calculated values. Actual injection rate and speed will be restricted by an injection pressure.5. The mold size should be bigger than 60% of the Tie-bar distance. (HXV)6. Due to continuous improvements, specifications are subject to change without notice.7. Actual injection capacity output may vary from calculated injection capacity.


Moving Platen Drawing

280 TON 320 TON 380 TON

500 TON 600 TON 730 TON

420 TON

Documents

· HICOM-5000 Closed Loop Controller with the advanced electric technology,ensure that height-precision molding and height- ... 68 90 110 140 160 200 250