펌프 에너지진단

2006 09

ESP

0Q H

: CR 20-4 Q-HP

ESP

Q [%]H[%]025507510010025656 ( )

ESP

0Q H

:300m:100mm:0.2mm

:300m:150mm:0.1mm

:300m:200mm:0.05mm

123123 ( )

ESP

= x g x Q x H = (Q x H)/(367 x mx p) 110kW 100kW m = 90% 100kW 80kW p = 80%:367 m3/hr:80m( kW) KS ( kW) = (Q x H)/(367 x p)( kW) = (Q x H)/(367 x p)( kW) = (Q x H)/367 1.Shape of pump housing 2.Shape of impeller and diffusor 3.Propertise of the surface 4.Sealing between pressure and suction sides Affected by

ESP

Q [%]H[%]0255075100100%90%80%70%60%50%25%10025656RPMP[%]100 42 13 02

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flow

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( ) (,,) ( ) () , , MAIN , , ( ) (,,,)

ESP

: , , : (-20145), (12.55000)mm

(KM-330) : , () : (-50999) 1, 0.1, F key

ESP

(CA2334) : ,,,,, PT, CT 3 : : (-130)Bar, (050)

ESP

380RT A,B380RT#1380RT#2AHUAHU ::240 m3/hr:42m ::341 m3/hr:35m

ESP

cover

PUMP ENERGY SAVING REPORT

Final user : LG

Dealer :

Framing :

1.

1.1

1.2

2.

2.1 C ,

2.2 B2 ,

2.3 B3 ,

2.4 P ,

2.5 A ,

3.

3.1 C ,

3.2 B2 ,

3.3 B3 ,

3.4 P ,

3.5 A ,

1.1

1.

1.1

NOapplicationwaterkw ()62/kw(Month)

1C 3

2C 3

3C480RT 11NK150-315/26113.330%$114,86624$7,121,694$8,847,754$15

4C481RT 21

5C480RT 11NK200-400/35211.926%$102,38624$6,347,904$17,362,462$33

6C480RT 21

7CAir comp11NB32-200/1635.147%$44,45124$2,755,967$1,630,769$7

8CAir comp21

9C 11NB80-250/23012.155%$104,15124$6,457,374$2,925,538$5

10C 21NB80-250/23011.351%$97,23424$6,028,497$2,925,538$6

11C31

12C41NB80-250/23011.753%$100,88524$6,254,849$2,925,538$6

13C51NB80-250/23011.854%$101,73224$6,307,373$2,925,538$6

14C61NB80-250/23010.849%$93,19924$5,778,318$2,925,538$6

15C71

16CFCU 2

17C300RT 11NK 100-250/2653.810%$50,80037$3,149,579$6,725,908$26

18C301RT 21

19C300RT 11NB125-250/2605.415%$23,21624$1,439,366$4,885,662$41

20C301RT 21

21200RT2

22200RT2

23B2 150RT110.0

24B2 150RT21

25B2 150RT31

26B2 150RT41

27B2 150RT11NB100-250/2115.134%$21,98724$1,363,176$3,057,969$27

28B2 150RT21

29B2 150RT31

30B2 150RT41

31B2 11NB80-250/2304.127%$35,21024$2,183,047$2,925,538$16

32B2 21NB80-250/2303.523%$29,87724$1,852,370$2,925,538$19

33B2 31

34B2 300RT 11NK100-315/2762.89%$12,17824$755,063$6,725,908$107

35B2 300RT 21

36B2 300RT 11NK150-315/2600.31%$1,82424$113,086$8,070,154$856

37B2 300RT 21

38B3 200 R/T110.0

39B3 200 R/T210.0

40B3 200 R/T310.0

41B3 200 R/T41

42B3 200 R/T51

43B3 200 R/T61

44B3 200 R/T11NB125-250/2105.228%$33,48624$2,076,112$3,485,538$20

45B3 200 R/T21NB125-250/2105.630%$36,42124$2,258,132$3,485,538$19

46B3 200 R/T31NB125-250/2104.223%$27,53524$1,707,192$3,485,538$25

47B3 200 R/T41

48B3 200 R/T51

49B3 200 R/T61

50B3 3,4 TK11NB80-250/23012.467%$107,15724$6,643,754$2,925,538$5

51B3 3,4 TK21

52B3 3,4 TK31NB80-315/275-2.7-12%$(23,737)24$(1,471,675)$3,676,554$(30)

53B3 5 11NB80-315/2759.141%$78,72824$4,881,146$3,676,554$9

54B3 5 21

55P225RT 11NB80-250/2303.222%$23,29524$1,444,266$2,925,538$24

56P225RT 21

57P225RT 11NB100-200/184-1.4-19%$(10,161)24$(630,005)$2,436,923$(46)

58P225RT 21

59P100RT 2

60P100RT 2

61A150RT 2

62A150RT 11

63A150RT 21

64A370RT 11NK150-315/27713.530%$97,06224$6,017,862$8,847,754$18

65A370RT 21

66A370RT 11NK150-200/1900.72%$4,85824$301,182$4,234,092$169

67A370RT 21

68A 2

69A,2

70APIT11NB32-160/1462.635%$22,56924$1,399,273$1,415,385$12

71APIT21

72APIT31

73APDP 1

$82,534,901$118,380,308$17

&C&","&PPAGE

1.2

1.2

NOapplicationwater(LPM)(m3/h)HEADPUMP (%)(Kg/cm2)(V)(A)(%)(KW)PUMP (%) (m3/h)(m3/h)HEAD P(kw) P2(kw)P1(kw)kw ()62/kw(Month)

(V)(KW)(A)MPdPsR/US/VT/WavgR/US/VT/WavgR/US/VT/Wavgmmm3/hm3/hP1(kW)P2(kW)poleM

1C 322037$2,42014550

2C 322030$4,00024025

3C480RT 1122045150$4,8332903074%90.5%4.92.22.7225.0119.4116.4127.4121.190%80.7%42.567%347.927.030.0347.9290.042.545.0NK150-315/26114290.027.03726.8379.5%92%29.213.330%$114,86624$7,121,694$8,847,754$15

4C481RT 2122045150$4,8332903074%90.5%

5C480RT 1122045150$6,0003603075%90.5%4.11.62.5224.0130.2139.6121.9130.690%87.0%45.668%408.825.030.0408.8360.045.645.0NK200-400/35216360.025.03731.0479.0%92%33.711.926%$102,38624$6,347,904$17,362,462$33

6C480RT 2122045150$6,0003603075%90.5%

7CAir comp112201137$360225053%87.0%4.31.72.6215.031.532.633.432.590%87.8%10.948%63.826.050.063.821.610.911.0NB32-200/1631224.936.35.54.9350.0%86%5.75.147%$44,45124$2,755,967$1,630,769$7

8CAir comp212201137$360225053%87.0%

9C 112202276$1,500904552%89.0%2.30.12.2214.066.863.36264.090%84.3%21.447%148.422.045.0148.490.021.422.0NB80-250/2301492.724.2118.2374.3%88%9.312.155%$104,15124$6,457,374$2,925,538$5

10C 212202276$1,500904552%89.0%2.30.12.2214.063.660.36161.690%81.1%20.647%142.922.045.0142.990.020.622.0NB80-250/2301492.724.2118.2374.3%88%9.311.351%$97,23424$6,028,497$2,925,538$6

11C312202276$1,5009045

12C412202276$1,500904552%89.0%2.40.12.3214.064.7626262.990%82.8%21.047%139.523.045.0139.590.021.022.0NB80-250/2301492.724.2118.2374.3%88%9.311.753%$100,88524$6,254,849$2,925,538$6

13C512202276$1,500904552%89.0%2.40.12.3215.062.7646262.990%82.8%21.147%140.123.045.0140.190.021.122.0NB80-250/2301492.724.2118.2374.3%88%9.311.854%$101,73224$6,307,373$2,925,538$6

14C612202276$1,500904552%89.0%2.10.12214.061.559.26060.290%79.3%20.147%153.620.045.0153.690.020.122.0NB80-250/2301492.724.2118.2374.3%88%9.310.849%$93,19924$5,778,318$2,925,538$6

15C712202276$1,5009045

16CFCU 22205.5$5003020

17C300RT 1122037120$3,0201813372%90.0%5.11.93.221674.681.477.377.890%64.8%26.268%184.932.033.0184.9181.226.237.0NK 100-250/26514182.032.03020.2978.2%91%22.43.810%$50,80037$3,149,579$6,725,908$26

18C301RT 2122037120$3,0201813372%90.0%

19C300RT 1122037120$3,6802213373%90.0%41.52.5216102.594.297.398.090%81.7%33.066%286.425.033.0286.4220.833.037.0NB125-250/26014233.027.83025.0070.6%91%27.65.415%$23,21624$1,439,366$4,885,662$41

20C301RT 2122037120$3,6802213373%90.0%

21200RT222015$2,11712722

22200RT222022$3,50021022

23B2 150RT112201140$1,600963059%87.0%3.80.43.422029.532.431.431.190%77.8%10.756%56.134.030.056.196.010.711.0 0.0

24B2 150RT212201140$1,600963059%87.0%

25B2 150RT312201140$1,600963059%87.0%

26B2 150RT412201140$1,600963059%87.0%

27B2 150RT112201554$1,9501172560%88.0%20.11.922043.643.243.443.490%80.4%14.954%136.619.025.0136.6117.014.915.0NB100-250/21114118.019.2118.6671.3%88%9.85.134%$21,98724$1,363,176$3,057,969$27

28B2 150RT212201554$1,9501172560%88.0%

29B2 150RT312201554$1,9501172560%88.0%

30B2 150RT412201554$1,9501172560%88.0%

31B2 112201550$1,600963059%88.0%2-0.222.2222039.840.838.839.890%79.6%13.653%105.422.230.0105.496.013.615.0NB80-250/2301497.923.7118.4674.7%88%9.64.127%$35,21024$2,183,047$2,925,538$16

32B2 212201550$1,600963059%88.0%1.8-0.181.9822038.537.737.838.090%76.0%13.053%112.919.830.0112.996.013.015.0NB80-250/2301497.923.7118.4674.7%88%9.63.523%$29,87724$1,852,370$2,925,538$19

33B2 312201550$1,6009630

34B2 300RT 1122030100$3,0001803370%89.5%3.60.23.421178.983.984.282.390%82.3%27.170%183.134.033.0183.1180.027.130.0NK100-315/27614180.034.03022.1875.2%91%24.32.89%$12,17824$755,063$6,725,908$107

35B2 300RT 2122030100$3,0001803370%89.5%

36B2 300RT 1122030100$3,6802212570%89.5%2.5-0.12.621078.983.984.282.390%82.3%27.067%226.426.025.0226.4220.827.030.0NK150-315/26014236.029.63024.4078.0%91%26.70.31%$1,82424$113,086$8,070,154$856

37B2 300RT 2122030100$3,6802212570%89.5%

38B3 200 R/T1122018.565$2,5001502958%88.5%3.40.43211.552.756.553.254.190%83.3%17.858%112.130.029.0112.1150.017.818.5 ()0.0

39B3 200 R/T2122018.565$2,5001502958%88.5%3.40.43211.553.95855.955.990%86.1%18.458%115.830.029.0115.8150.018.418.5 ()0.0

40B3 200 R/T3122018.565$2,5001502958%88.5%3.40.43213.255.453.654.954.690%84.1%18.258%114.030.029.0114.0150.018.218.5 ()0.0

41B3 200 R/T4122018.565$2,50015029

42B3 200 R/T5122018.565$2,50015029

43B3 200 R/T6122018.565$2,50015029

44B3 200 R/T1122018.565$2,4001442552%88.5%20.71.3212.357.957.857.657.890%88.9%19.147%223.513.025.0223.5144.019.118.5NB125-250/21014176.019.41512.4774.6%89%13.95.228%$33,48624$2,076,112$3,485,538$20

45B3 200 R/T2122018.565$2,4001442552%88.5%20.71.321158.458.861.359.590%91.5%19.647%228.813.025.0228.8144.019.618.5NB125-250/21014176.019.41512.4774.6%89%13.95.630%$36,42124$2,258,132$3,485,538$19

46B3 200 R/T3122018.565$2,4001442552%88.5%20.71.3211.553.855.556.355.290%84.9%18.247%212.813.025.0212.8144.018.218.5NB125-250/21014176.019.41512.4774.6%89%13.94.223%$27,53524$1,707,192$3,485,538$25

47B3 200 R/T4122018.565$2,40014425

48B3 200 R/T5122018.565$2,40014425

49B3 200 R/T6122018.565$2,40014425

50B3 3,4 TK1122018.565$1,7001023062%88.5%1.4-0.82.221467.165.768.567.190%103.2%22.456%184.422.030.0184.4102.022.418.5NB80-250/23014105.023.1118.8274.9%88%10.012.467%$107,15724$6,643,754$2,925,538$5

51B3 3,4 TK2122018.565$1,7001023062%88.5%

52B3 3,4 TK312202276$1,7001024463%88.5%2.6-0.63.221438.437.738.938.390%50.4%12.857%73.632.044.073.6102.012.822.0NB80-315/27514108.035.018.513.7375.0%88%15.5-2.7-12%$(23,737)24$(1,471,675)$3,676,554$(30)

53B3 5 112202276$1,600964463%88.5%3.603.621472.67472.272.990%96.0%24.357%124.536.044.0124.596.024.322.0NB80-315/2751496.036.018.513.4570.0%88%15.29.141%$78,72824$4,881,146$3,676,554$9

54B3 5 212202276$1,600964463%88.5%

55P225RT 112201550$1,515912656%88.0%3.20.92.321337.890%75.6%12.653%93.823.026.093.890.912.615.0NB80-250/2301493.324.1118.2374.4%88%9.33.222%$23,29524$1,444,266$2,925,538$24

56P225RT 212201550$1,515912656%88.0%

57P225RT 112207.525.9$2,5251521055%86.0%1.60.90.721321.390%82.2%7.152%166.67.010.0166.6151.57.17.5NB100-200/18414186.010.57.57.3872.1%87%8.5-1.4-19%$(10,161)24$(630,005)$2,436,923$(46)

58P225RT 212207.525.9$2,5251521055%86.0%

59P100RT 222011$1,3107926

60P100RT 222011$1,69010110

61A150RT 222030$1,95011740

62A150RT 1122011$1,95011715

63A150RT 2122030$2,50015020

64A370RT 1122045150$4,0002404275%90.5%3.80.33.5213211212212.0144.6145145.7145.190%96.7%48.075%341.335.042.0341.3240.048.045.0NK150-315/27714240.033.03727.9977.1%92%30.417.539%$126,20124$7,824,465$8,847,754$14

65A370RT 2122045150$4,0002404275%90.5%3.80.33.5212212213212.3148.6147146.7147.490%98.3%48.875%347.335.042.0347.3240.048.845.0NK150-315/27714240.033.03727.9977.1%92%30.418.441%$132,30524$8,202,886$8,847,754$13

66A370RT 112203750$4,5002702570%88.0%2.10.31.8213214213213.395949695.090%190.0%31.670%396.818.025.0396.8270.031.637.0NK150-200/19014273.020.03023.2564.0%89%26.05.615%$40,25124$2,495,585$4,234,092$20

67A370RT 212203750$4,5002702570%88.0%2.20.31.9214214212213.310199100100.090%200.0%33.370%395.719.025.0395.7270.033.337.0NK150-200/19014273.020.03023.2564.0%89%26.07.320%$52,22324$3,237,845$4,234,092$16

68A 222030$1,0006020

69A,222030$2,00012025

70APIT112207.525.9$500304651%86.0%3.50.43.1214219218217.024232524.090%92.7%8.146%37.931.046.037.930.08.17.5NB32-160/1461230.031.05.54.7253.7%86%5.52.635%$22,56924$1,399,273$1,415,385$12

71APIT212207.525.9$500304651%86.0%

72APIT312207.525.9$500304651%86.0%

73APDP 122030$1,0006020

0.0$97,976,637$131,462,154$16

&C&","&28 3 PAGE

: Q=367xP2xp/H

()()T()(m3/h)()()T()(m3/h)(kw)(kcal/h)(kcal/h)()(kcal/h)COP

#114.711.53.2$34140.236.93.3397$252$1,092,105$216,776$1,308,881$36195%5.04

#214.511.43.1$34740.136.83.3395$262$1,076,680$225,624$1,302,304$35694%4.77

C ,

2.

2.1. C ,

2.1.1 480RT( )

a.

b.

c.

d.

1.

1) T=5 .

2) T=3.9

4 PAGE

2.

225

121.1

2.2

4.9

2.7

1)

V :

I :

cos :

: 42.5 KW

2)

: (kg/m3)

g : (m/s2)

H : (m)

Q

: 347 M3/hr

H : (M)

5 PAGE

6 PAGE

2.1.2 480R/T

a.

b.

c. Point

- T=5 .

( 1R/T )

2.1.3 AIRCOMP

a. Point

-

( )

7 PAGE

2.1.4 300RT( )

a.

b.

c.

1.

300RT * 3024Kcal/hr = 907,200 kcal/hr ()

2.

216

77.8

1.9

5.1

3.2

1)

V :

I :

cos :

: 26.2 KW

8 PAGE

2)

: (kg/m3)

g : (m/s2)

H : (m)

Q

: 184.9 M3/hr

H : (M)

2.1.5 300RT( )

a.

b.

c. Point

- T=5 .

( 1R/T )

9 PAGE

480RT

36.6

5.9

32.5

8.9

300RT

33.7

5

30.4

10

B2 ,

2.2. B2 ,

2.2.1 150RT

a.

- ?

- ? (3WAY V/V or 2WAY V/V )

- ?

b.

150RT * 3024Kcal/hr = 453,600 kcal/hr ()

T=5 .

150RT * 3024Kcal/hr = 453,600 kcal/hr ()

10 PAGE

2.2.2 150R/T

a.

b.

c. Point

- T=5 .

( 1R/T )

2.2.3

a. Point

-

( )

11 PAGE

2.2.4 300RT( )

a.

b.

c.

1.

1) T=5 .

300RT * 3024Kcal/hr = 907,200 kcal/hr ()

2) T=3.9

300RT * 3024Kcal/hr = 907,200 kcal/hr ()

2.

211

82.3

0.2

3.6

3.4

12 PAGE

1)

V :

I :

cos :

: 27.1 KW

2)

: (kg/m3)

g : (m/s2)

H : (m)

Q

: 183.1 M3/hr

H : (M)

2.4.5 300RT( )

a.

b.

c. Point

- T=5 .

( 1R/T )

13 PAGE

480RT

36.6

5.9

32.5

8.9

300RT

32

5.3

29.1

8.9

150RT

33.7

5

30.4

10

150RT

150RT

32.5

5.3

30.2

8.6

150RT

480RT #1

480RT #1

H(m)

S1

30A1S2

27A3A2

C1

290347Q(m3/hr)

C1 :

S1 :

A1 :

S2 :

A2 :

A3 :

H(m)

S3

30A1

27A3A2

C1

C2

290347Q(m3/hr)

C2 :

S3 :

A3 :

380RT (kcal/h) = 380RT * 3024Kcal/hr = 1,149,120 kcal/hr * 1USRT = 3,024 (kcal/h) 380RT T=5 . * 12, 7 5 (kcal/h) = (kcal/h) = (kcal/kg) X () X (kg)Q(liter/hr) = 1,149,120 kcal/hr 5 = 229,824 (liter/hr) 10m8m10m :10m : 8m :10m, : 10m = + + = 0 + (10m + 8m + 10m + 10m) + 0 = 38m10% 42m 230 m3/hr10m

ESP

: 1,149,120 kcal/h ( : 240m3/h T = 5) : 1,092,105 kcal/h ( : 341m3/h T = 3.2) !!

ESP

- :260 ton/hr:34m:78.5%:93% - : 24/ X 360 = 8640 - : 33 kw X 8640 = 285,120 kwh 1. 2. 2 (48 kw + 48.8kw)=96.8kw() - : 96.8 kw X 8640 = 836,352 kwh

836,352 kwh (285,120 x 2) kwh = 266,112 kwh 266,112 kwh X 60/kwh = 15,966,720 /

: 15.5 3.

ESP

* 32, 44 44443232DYNO PUMP

68% 45% 76.7% (, )

ESP

- DYNO Q H

0

63% 45% 76.7% (, )

ESP

- - : 24/ X 360 = 8640 - : 15.1 kw X 8640 = 130,539 kwh 1. 2. 23.1 kw () - : 23.1 kw X 8640 = 199,471 kwh

199,471 kwh 130,539 kwh = 68,932 kwh 68,932 kwh X 90/kwh = 6,203,903 /

: 16 3.

ESP

* 40101538 Thermal Shock 1~2

ESP

- - 50 A32 A 40 A65 A 80 A 0 kgf Thermal Shock 100 A65 A 80 A125 A 150 A 0 kgf

ESP

12TONDI WATERTANK20TONDI WATERTANK* DI WATER SYSTEM2m2.1m12TON DI WATER PUMP20TON DI WATER PUMPNON-SEAL

ESP

12TONDI WATERTANK20TONDI WATERTANK* DI WATER SYSTEM2m2.1m12TON DI WATER PUMP20TON DI WATER PUMPNON-SEAL3.7kgf4kgf

ESP

- (E-PUMP)90% closed valveOpen valveLow flowHigh flow60 Hz60- 15 Hz4-20 mA/0-10V0-10V

ESP

-

ESP

- PU-3 / 4 / 5R (Warm Water Pump) 3R 4R 5RPU-3RPU-4RPU-5R8~9m

ESP

cover


Final user : LG

Pump Audit :

Framing :

: 2006 7 20

2006. 08. 04

SHEET

(kWh/)

(kWh/)(kWh/)(kWh/)(%)()

19,570,82414,313,4325,257,39227%219,375,1008.3

(/)(55/kwh)(55/kwh)

1,076,395,320787,238,744315,443,537

(KWh/y)

CHART

page1

1

NOapplicationMODEL(m3/h)HEADPUMP (%) (%)(Kg/cm2)(V)(A)(%)(KW)PUMP (%) (m3/h)

(V)(KW)(A)MR/US/VT/WavgR/US/VT/Wavgmmm3/hm3/hP1(kW)(KW)

1DM WATER CHARGE PUMP 6BAPIDM Water2460165233193203.2-94.0%0.522.822.3467468467467.3163.090%118.738%7022320370193118.7$165

2DM WATER CHARGE PUMP 7BAPIDM Water2460165233193203.2-94.0%0.522.421.9471.3472.9471.6471.9178.090%130.971%147219203147193130.9$165

3DM WATER CHARGE PUMP 12BAPIDM Water2460165233193203.2-94.0%

4INJECTION WATER PUMP 8BKSDM Water246045-30206-90.2%0.525.324.8461.4463.1461.4462.052.855.454.254.189%38.659%30.4248206$303038.6$45

5INJECTION WATER PUMP 9BKSDM Water246045-30206-90.2%

6FLUSH WATER PUMP 10BANSI200*150IFW5018DM Water4660015016.6308109.8-93.0%0.510.810.3661010.784%102.950%170103110$170308102.9$150

7FLUSH WATER PUMP 11BANSI200*150IFW5018DM Water4660015016.6308109.8-93.0%

8FLUSH BOOSTER PUMP 13BAPIDM Water4460558518966-91.5%10.817.97.1466.7468.2466.8467.254.256.255.855.490%40.445%8671668618940.4$55

9SCRUBBER CIR. PUMP 3HKSMAXANA-N-40-160-7.5-2Water(PH5~6)24607.5-25.451-88.0%

10SCRUBBER CIR. PUMP 3H2KSWater(PH5~6)44601118.82551-87.5%0.15.65.5467.3469.1467.7468.09.29.29.79.455%4.221%55551$5254.2$11

11CENTRATE PUMP 5HANSI100*80IFWM2514Water246045-11191-90.2%

12CENTRATE PUMP 5H2ANSI100*80IFWM2514Water246045-11191-90.2%0.19.19.0468.5469.5468.2468.754.357.355.555.792%41.669%105.69091$10611141.6$45

13BED HEATER CIR. PUMP 7HKSDM Water2460110-61150-91.2%2.46.03.6467.3469.4468.3468.3158.8167.1163.1163.083%109.761%6213650$621611109.7$110

14WARM WATER PUMP 3RANSI250*200IFWM3216Water446013219360541-93.0%0.44.74.3471.5473471.7472.1132.5137.1133.8134.594%103.350%4104341$410605103.3$132

15WARM WATER PUMP 4RANSI250*200IFWM3216Water446013219360541-93.0%0.44.74.3466.6468.1466.7467.1132.6137.7134.8135.094%102.748%3894341$389605102.7$132


17CHILLD WATER PUMP 6RANSI250*200IFWM4016Water466002252199055.1-94.0%


19CHILLD WATER PUMP 8RANSI250*200IFWM4016Water466002252199055.1-94.0%0.65.04.4661021.585%209.262%102044551020990209.2$225

20CONDENSATE PUMP 1SANSI80*50IFWM2013Water24601524.33766-89.9%

21CONDENSATE PUMP 2SANSI80*50IFWM2013Water24601524.33766-89.9%0.75.64.9468.5468469.7468.722.631.123.925.987%18.355%684966683718.3$15

22COOLING WATER PUMP 1WCKSWater86600660-350055-94.0%0.05.35.3662064.085%623.874%3010535530103500623.8$660

23COOLING WATER PUMP 2WCKSWater86600660-350055-94.0%


25COOLING WATER PUMP 4WCKSWater86600660-350055-94.0%$660

26COLUM SPRAY WATER PUMP 10GANSIWater24602232.632100-93.0%$22

27COLUM SPRAY WATER PUMP 10G2ANSIWater24602232.632100-93.0%0.89.08.2469.5468.7469.9469.432.631.929.531.389%22.749%4682100$463222.7$22

&C&","&28 &11 1 PAGE

page2

2.

NOapplication(m3/h)HEAD P(kw) P1(kw)kw (hour)kwh (60/kwh)(Month)

poleM

1DM WATER CHARGE PUMP 6B14210058.084.0%92%429.5-310.7-261.7%3600$(1,118,541)$(67,112,473)$50,059,000$(9)

2DM WATER CHARGE PUMP 7B14210058.084.0%92%429.5-298.5-228.0%3600$(1,074,607)$(64,476,433)$50,059,000$(9)

3DM WATER CHARGE PUMP 12B128065.0

4INJECTION WATER PUMP 8B8640

5INJECTION WATER PUMP 9B

6FLUSH WATER PUMP 10B1416140.03073.8%91%25.077.975.7%8640$673,076$40,384,561$8,210,800$2

7FLUSH WATER PUMP 11B

8FLUSH BOOSTER PUMP 13B14220039.081.0%92%313.7-273.4-677.5%8640$(2,361,953)$(141,717,166)$43,594,000$(4)

9SCRUBBER CIR. PUMP 3H

10SCRUBBER CIR. PUMP 3H21229240.03074.2%90%28.4-24.2-580.0%8640$(209,281)$(12,556,867)$30,384,200$(29)

11CENTRATE PUMP 5H

12CENTRATE PUMP 5H28640

13BED HEATER CIR. PUMP 7H1214060.03773.4%91%34.375.568.8%8640$652,123$39,127,369$6,402,000$2

14WARM WATER PUMP 3R124755.01176.1%90%10.393.190.0%8640$804,081$48,244,853$7,019,000$2

15WARM WATER PUMP 4R8640

16WARM WATER PUMP 5R126848.01577.6%90%12.787.887.3%8640$758,759$45,525,519$8,793,000$2

17CHILLD WATER PUMP 6R


19CHILLD WATER PUMP 8R1211533.01372.8%86%16.5192.792.1%8640$1,665,027$99,901,601$7,835,100$1

20CONDENSATE PUMP 1S

21CONDENSATE PUMP 2S8640

22COOLING WATER PUMP 1WC8640

23COOLING WATER PUMP 2WC0.0

24COOLING WATER PUMP 3WC1250$5418.576%90%10.3633.098.4%8640$5,468,710$328,122,572$7,019,000$0

25COOLING WATER PUMP 4WC

26COLUM SPRAY WATER PUMP 10G

27COLUM SPRAY WATER PUMP 10G28640

5,257,392kwh315,443,537219,375,1008.30.70

&C&","&28 &","&12 &","&11 2 PAGE

page3~26

3. PE

3.1 Cooling Tower P-300A,B

Page 3

()

- Page 1

- 3 2 1 .

P-300A :P-300B :

; 2231 ton/hr ; 1920 ton/hr

; 57m ; 57m

; 528 kw ; 471.8 kw

; 70% ; 67%

*

P1 (m) P2

P2 = P3

< P2 = (m3/h) x (m) /367/ ( ) >

P3 P4 (p)

P1 54.8 KW. : (kg/m3)

g : (m/s2)

V :

I :

cos :

H : (m)

Q : (m3/s)

Page 4

Q = 2231 ton/hr ()

H = 57m ()

P

()

Page 5

- : HS 350*300*480 4

: 2200 ton/hr

: 57m

: 84 %

: 429.5 kw

( )

24 350

-

- .

Page 6

3.2 Industrial Water P-4C-5

()

- Page 1

- 3 1 2 ( ).

- .

- .

P-4C-5 :

; 24 ton/hr

; 65m

; 21.4 kw

; 32%

Page 7

()

- : 3*CR20-4 MF

- : 3

- 1 - 1 full 1 - 1 full 1

; 24 ton/hr : 65m ; 40 ton/hr : 65m ; 70 ton/hr : 65m

Page 8

( )

24 350

/,

Page 9

3.3 Chilled Water P-53A

()

- Page 1

- 3 1 2 .

P-53A :

; 690 ton/hr

; 53m

; 168.3 kw

; 64%

Page 10

- 1 (P-53A B) 1000RT 1 , 800RT 1 . ( 13~14, 7)

6.5. .

(Kcal/h) = (kcal/kg) X () X (kg) = 1 (kcal/kg) X 6.5() X 690,000(kg)

= 4,485,000 (kcal/h)

* 1USRT = 3,024 (kcal/h)

4,485,000 (kcal/h) / 3024 = 1483 RT

80% . .

* 16

700RT C ( 300 ton/h-700RT ).

()

Page 11

- : HS 300*250*380 4

: 700 ton/hr

: 54m

: 82 %

: 136.5 kw

( )

24 350

-

- .

Page 12

4. VCM


Page 13

()

- Page 1

- 3 2 1 .

P-604A :P-604B :

; 2281 ton/hr ; 2139 ton/hr

; 38m ; 38m

; 377.2 kw ; 352.7 kw

; 66% ; 67%

()

Page 14

- : HS 350*350*390 4

: 2200 ton/hr

: 39m

: 81 %

: 313.7 kw

( )

24 350

-

- .

Page 15

4.2 H.P Condensate P-601A

Page 16

P-601A :

; 35 ton/hr

; 295m

; 69.4 kw

; 44%

- 15 . 15k

- . 100%

full .

.

Page 17

- ,

.

,

.

Page 18

- 1 - 1 - 1


*

( )

1) : 180m 24 350

2) : 25m

3) 100A : 8.8m( 29ton/hr, 500m)

4) 40A : 7.7m( 10ton/hr, 30m)

5) : 3.5K

Total : 1)+2)+3)+4)-5) = 200m

Page 19

4.3 M.P Condensate P-602A

Page 20

()

- Page 1

- 3 1 2 .

P-602A :

; 58 ton/hr

; 166m

; 64.4kw

; 45%

()

- : CR 64-5-2 2

: 60 ton/hr

: 170m

: 80.6 %

: 37.9 kw

( )

24 350

Page 21

5. CA


Page 22

()

- Page 1

- 3 2 1 .

P-071A :P-071B :

; 1670 ton/hr ; 1680 ton/hr

; 44m ; 44m

; 307.5 kw ; 312 kw

; 70% ; 69%

()

Page 23

- : HS 350*350*390 4

: 1700 ton/hr

: 44m

: 80 %

: 276.9 kw

( )

24 350

-

- .

Page 24

5.2 B.F.W P-805A

- 15 . 15k P-805A :

- . 100% ; 35 ton/hr

full . ; 128m

. ; 30.7 kw

; 46%

Page 25

- 1 - 1 - 1


( )

24 350

Page 26

5.7kgf

cooled water

6m

25m

700RT ()

800RT ()

500RT ()

1000RT ()

4.4kgf

cooled water

6m

25m

3.5kgf

10ton (15k)

10ton (15k)

10ton (15k)

5ton (10k)

20ton(10k)

3.8kgf

cooled water

6m

25m

8.4kgf

1.9kgf

1.9kgf

1171 ton/h

24 ton/hr

1570 ton/h

1410 ton/h

2 : 4154 ton/hr : 57m

2 : 4200 ton/hr : 58m

8.4kgf

4m

5.6kgf

690 ton/hr

7

13~14

1 : 690 ton/hr : 53m

1 : 700 ton/hr : 54m

2070 ton/h

2350 ton/h

2 : 4420 ton/hr : 38m

2 : 4400 ton/hr : 39m

17.5kgf

5m

31kgf

5m

10.4kgf

16.5kgf

35 ton/h

7.5 ton/h

7.9 ton/h

4.4 ton/h

: 100A : 500m

25m

25m

5.2 ton/h

2 : 3350 ton/hr : 44m

2 : 3400 ton/hr : 44m

1670 ton/h

1680 ton/h

2.5m

13kgf

4m

49 ton/h

34 ton/h

: 100A : 70m

: 80A : 15m

P4

P3

P2

P1

(ton/h) x (m)

367x(%)x(%)

(kw)

:2200 ton/hr :57m :84% :92%

2200ton/h x 57m

367 x 84% x 92%

429.5 kw

(ton/h) x (m)

367x(%)x(%)

(kw)

:700 ton/hr :54m :82% :92%

700ton/h x 54m

367 x 82% x 92%

136.5 kw

(ton/h) x (m)

367x(%)x(%)

(kw)

:2200 ton/hr :39m :81% :92%

2200ton/h x 39m

367 x 81% x 92%

313.7 kw

(ton/h) x (m)

367x(%)x(%)

(kw)

:1700 ton/hr :44m :80% :92%

1700ton/h x 44m

367 x 80% x 92%

276.9 kw

90% closed valve

Open valve

Low flow

High flow

90% closed valve

Open valve

Low flow

High flow

setting

E

E

: 40A : 30m

1 : 58 ton/hr : 166m

1 : 60 ton/hr : 170m

E

Sheet1 (2)

Cooling Tower P-300ACooling Tower P-300B

118.7kw429.5kw-310.7kw130.9kw429.5kw-298.5kw

(8400hrs)-2,609,930kw(8400hrs)-2,507,417kw

(60/kwh)-156,595,771(60/kwh)-150,445,009

Industrial Water P-4C-5Chiller Water P-53A

0.0kw0.0kw0.0kw0.0kw0.0kw0.0kw

(8400hrs)0kw(8400hrs)0kw

(60/kwh)0(60/kwh)0


40.4kw313.7kw-273.4kw0.0kw0.0kw0.0kw

(8400hrs)-2,296,343kw(8400hrs)0kw

(60/kwh)-137,780,578(60/kwh)0




(60/kwh)0(60/kwh)0

H.P Condensate P-601AM.P Condensate P-602A

4.2kw28.4kw-24.2kw0.0kw0.0kw0.0kw

(8400hrs)-203,468kw(8400hrs)0kw

(60/kwh)-12,208,065(60/kwh)0

B.F.W P-805A

22.7kw0.0kw0.0kw

(8400hrs)0kw

(60/kwh)0

7399$2,793,000

750$645,000

$3,438,000

Sheet1

()()T()(m3/h)()()T()(kw)(kcal/h)RT(kcal/h)()(kcal/h)(m3/h)COP

R312.24.77.5$41028.522.85.7$820$3,075,000$1,017$705,200$3,780,2006634.36

R412.04.97.1$38928.822.95.9$750$2,761,900$913$645,000$3,406,9005774.28

R511.64.67.0$37827.522.74.8$750$2,646,000$875$645,000$3,291,0006864.10

623.7599932282

643.2524930165210549.8181818182

518181150.5882352941

105.8$50,257,14929306

125.3$59,519,985$13,780,800155.4117647059$73,851,671

518.5120343589125,642,871.96

3R 4R- 1. 5R

ESP

2. Q H

0410 m3/hMax Dia Max 20%(Normal 15%) 5% min Dia : 316mm

ESP

3. PU-10 / 11B (Flush Water Pump), PU-13B (Booster Pump)Line FlushPolyFlushingPU-10BPU-13BTK5BPV FL0315% openPV FL05PV FL04Off10.8kgfNormal Close18kgf800L20bar18kgf

ESP

-

ESP

- :80 ton/hr:80m:77.7%:93% - : 24 X 360 X 15% = 1296 (flushing 15% ) - : 24.1 kw X 1296 = 31,234 kwh 1. 2. PU-13B : 40.4 kw () - : 40.4 kw X 8690 = 351,076 kwh

3. 351,076 kwh 31,234 kwh = 317,411 kwh 317,411 kwh X 60/kwh = 19,041,017 : 31

ESP

1.

ESP

2.

ESP

6,788,448 kWh 4,345,430 kWh

ESP

Chart2

6788448

4345481.7091182

(KWh/y)

CHART

cover


Final user : LG

Pump Audit :

Framing :

: 2006 7 20

2006. 08. 04

SHEET

(kWh/)

(kWh/)(kWh/)(kWh/)(%)()

6,788,4484,345,4822,442,96636%189,513,00015.5

(/)(60/kwh)(60/kwh)

407,306,880260,728,903146,577,977

(KWh/y)

CHART

page1

1






























&C&","&28 &11 1 PAGE

page2(case1)

2.


poleM

1DM WATER CHARGE PUMP 6B3600


3DM WATER CHARGE PUMP 12B

4INJECTION WATER PUMP 8BCRNE 15-101210150.01560.0%91%7.524.363.0%8640$209,81812,589,056$12,990,000$19

CRNE 3-HS124250.07.544.7%90%6.8$7,220,000




8FLUSH BOOSTER PUMP 13B2*CRN90-3-2 MF128080.03777.7%93%24.1--1296$317,350$19,041,017$65,400,000$41


10SCRUBBER CIR. PUMP 3H2CRN 5-712558.02.258.0%91%1.52.764.2%8640$23,147$1,388,844$1,966,000$17

11CENTRATE PUMP 5H

12CENTRATE PUMP 5H2CRN 90-3-11210290.03778.1%93%34.48.119.0%8640$69,721$4,183,236$13,751,000$39

13BED HEATER CIR. PUMP 7H8640

14WARM WATER PUMP 3RNK150-315/2911441030.05580.0%93%45.058.356.4%8640$503,729$30,223,766$10,629,000$4





19CHILLD WATER PUMP 8RNK300-360/31914110045.076.3%93%187.022.210.6%8640$192,049$11,522,912$24,000,000$25


21CONDENSATE PUMP 2SCRN 45-3-1125580.018.576.1%93%16.91.89.4%8640$15,121$907,257$7,423,000$98






27COLUM SPRAY WATER PUMP 10G2CRNE 45-4-2124685.02276.9%93%14.915.568.6%8640$134,332$8,059,926$24,876,000$37

2,442,966kwh146,577,977189,513,00015.51.29

&C&","&28 &","&12 &","&11 2 PAGE


118.7kw0.0kw0.0kw130.9kw0.0kw0.0kw


(60/kwh)0(60/kwh)0




(60/kwh)0(60/kwh)0


40.4kw0.0kw0.0kw0.0kw0.0kw0.0kw


(60/kwh)0(60/kwh)0




(60/kwh)0(60/kwh)0




(60/kwh)0(60/kwh)0

B.F.W P-805A

22.7kw0.0kw0.0kw

(8400hrs)0kw

(60/kwh)0


R312.24.77.5$41028.522.85.7$820$3,075,000$1,017$705,200$3,780,2006634.36

R412.04.97.1$38928.822.95.9$750$2,761,900$913$645,000$3,406,9005774.28

R511.64.67.0$37827.522.74.8$750$2,646,000$875$645,000$3,291,0006864.10

cover


Final user : LG

Pump Audit :

Framing :

: 2006 7 20

2006. 08. 04

SHEET

(kWh/)

(kWh/)(kWh/)(kWh/)(%)()

6,788,4484,257,6492,530,79937%200,390,00015.8

(/)(60/kwh)(60/kwh)

407,306,880255,458,922151,847,958

(KWh/y)

CHART

page1

1






























&C&","&28 &11 1 PAGE

page2(case1)

2.


poleM




4INJECTION WATER PUMP 8B2*CRNE 10-12128150.07.563.8%92%5.627.070.0%8640$233,27613,996,534$17,990,000$26

2*CRNE 3-HS124250.07.544.7%90%6.0$12,220,000







11CENTRATE PUMP 5H










21CONDENSATE PUMP 2SCRN 64-1-1126025.07.575.2%93%5.89.249.2%8640$79,496$4,769,760$8,300,000$21Primary Pump

2*CRN20-1223012.02.258.5%92%3.6Secondary Pump







2,530,799kwh151,847,958200,390,00015.81.32

&C&","&28 &","&12 &","&11 2 PAGE


118.7kw0.0kw0.0kw130.9kw0.0kw0.0kw


(60/kwh)0(60/kwh)0




(60/kwh)0(60/kwh)0


40.4kw0.0kw0.0kw0.0kw0.0kw0.0kw


(60/kwh)0(60/kwh)0




(60/kwh)0(60/kwh)0




(60/kwh)0(60/kwh)0

B.F.W P-805A

22.7kw0.0kw0.0kw

(8400hrs)0kw

(60/kwh)0


R312.24.77.5$41028.522.85.7$820$3,075,000$1,017$705,200$3,780,2006634.36

R412.04.97.1$38928.822.95.9$750$2,761,900$913$645,000$3,406,9005774.28

R511.64.67.0$37827.522.74.8$750$2,646,000$875$645,000$3,291,0006864.10

cover


Final user : LG

Pump Audit :

Framing :

: 2006 7 20

2006. 08. 30

SHEET

(kWh/)

(kWh/)(kWh/)(kWh/)(%)()

6,788,4484,345,4302,443,01836%208,916,00017.1

(/)(60/kwh)(60/kwh)

407,306,880260,725,772146,581,108

(KWh/y)

CHART

page1

1






























&C&","&28 &11 1 PAGE

page2

2.


poleM




4INJECTION WATER PUMP 8B2*CRNE20-9 SF1220250.03772.4%92%20.518.146.9%8640$156,3519,381,060$37,800,000$48







11CENTRATE PUMP 5H










21CONDENSATE PUMP 2SCRN 64-1126035.01573.3%93%8.47.942.5%8640$68,640$4,118,384$9,236,000$27Primary Pump

CRN32-1-1123018.02.268.0%92%2.4Secondary Pump







2,443,018kwh146,581,108208,916,00017.11.43

&C&","&28 &","&12 &","&11 2 PAGE

4.injection water P-8B

TEST SHEET REPORT

GRUNDFOS MOTOR DIVISION

ORDER NRMOTOR SERIE NR

: CRNE20-9 SF

Motor Id. Nr.85757422

Type160LkW18.50

Volt380-480VHp

Hz60

Rpm360-3600EnclosureIP54

Current34AClass(IEC85)F

CoolingIC411POLE2

Starting current660-830%

Cos phi-power factor0.95

Full load motor effidency88-93%

Ambient temp.40

Motor protec.PTC

Bearing

: Drive6308ZZ

: Non-drive6206ZZ

Terminal boxAluminium Alloy

Ballbearing, drive-endAluminium Alloy

Outer bearing cover, drive-endAluminium Alloy

THIS MACHINE IS MANUFACTURED AND TESTED IN ACCORDANCE WITH, AND ALL THE MATERIALS ARE AS STRIPULATED IN THE RULES OF : IEC 34-1, IEC92, LLOYD'S REG

BUREAU VERITAS, NORSKE VERITAS, GERMANICHER LLOYD, AMERICAN BUREAU, REGISTRO ITALIANO.

8.flushing booster P-13B

TEST SHEET REPORT



: CRN90-3-2

Motor Id. Nr.81D05334

Type200LkW37.00

Volt380-480VHp50.00

Amps67-54AHz60


CoolingIC411Class(IEC85)F


Cos phi-power factor0.94-0.93POLE2


Ambient temp.40

Motor protec.PTC

Bearing

: Drive7312

: Non-drive6212

Terminal boxCast iron

Ballbearing, drive-endCast iron

Outer bearing cover, drive-endCast iron



10.scrubber cir. P-3H2

TEST SHEET REPORT



: CRN5-7


Type90LCkW2.20

Volt380-480VHp3.00

Amps4.45-3.70AHz60





Full load motor effidency85.5-87

Ambient temp.40

Motor protec.NONE

Bearing

: Drive6305ZZ

: Non-drive6205ZZ

Terminal boxAluminium

Ballbearing, drive-endAluminium

Outer bearing cover, drive-endAluminium



12.Centrate P-5H2

TEST SHEET REPORT



: CRN90-3-1


Type200LkW37.00

Volt380-480VHp50.00

Amps67-54AHz60






Ambient temp.40

Motor protec.NONE

Bearing

: Drive7312

: Non-drive6212






21.Condensate P-2S(primary)

TEST SHEET REPORT



: CRN64-1


Type160MBkW11.00

Volt380-480VHp

Amps21.4-17.4AHz60





Full load motor effidency89.5-90.5

Ambient temp.40

Motor protec.PTC

Bearing

: Drive6308ZZ

: Non-drive6206ZZ






21.Condensate P-2S(secondary)

TEST SHEET REPORT



: CRN20-1


Type90LAkW2.20

Volt380-480VHp3.00

Amps4.65-4AHz60





Full load motor effidency85.5-87%

Ambient temp.40

Motor protec.NONE

Bearing

: Drive6305ZZ

: Non-drive6205ZZ

Terminal boxAluminium

Ballbearing, drive-endAluminium

Outer bearing cover, drive-endAluminium



14.Warm water P-3,4,5R

TEST SHEET REPORT



: NK150-315/291

Motor Id. Nr.83415138

TypeMMG250MkW55.00

Volt380-480VHp75.00

Amps100-79.5AHz60





Full load motor effidency93-93.5%

Ambient temp.40

Motor protec.PTC

Bearing

: Drive6314

: Non-drive6214






27.Colum spray water P-10G2

TEST SHEET REPORT



: CRNE 45-4-2


Type180MkW22.00

Volt380-480VHp30.00

Amps42AHz60





Full load motor effidency89.5-91%

Ambient temp.40

Motor protec.PTC

Bearing

: Drive6308ZZ

: Non-drive6206ZZ

Terminal boxAluminium Alloy

Ballbearing, drive-endAluminium Alloy

Outer bearing cover, drive-endAluminium Alloy



4 27 CRNE (E-Motor)

MGE Motor

Description

1digital input max. min. ( )

2start/stop on/off( on/off )

3ground

4setpoint input Hz (0~100%)

5+ 10V10 V

6ground

7sensor input

8+ 24V24 V

9ground

ARS-485

YRS-485

BRS-485

L1power line

L2power line

L3power line

Ccommon

NOnormal open ( )

NCnormal close

8, Flush Booster P-13B

Description

16Remote on/off On/Off

A14-ground on/off( on/off )

31Common

32Normal open

33Normal close( )

41Common

42Normal open

43Normal close( )

81Common

821

832 ( )

Mechanical Seal

Bellows seal, type B

B Q Q E

Seal type : Bellows type

Rotating seal ring : Silicon Carbide(SiC)

Stationary seal ring : Silicon Carbide(SiC)

Rubber (O-rings) : EPDM

H Q Q E

Seal type : Cartridge type

Rotating seal ring : Silicon Carbide(SiC)

Stationary seal ring : Silicon Carbide(SiC)

Rubber (O-rings) : EPDM

140

Temperature

120

100

80

60

40

20

0

Pressure(bar)

5

15

0

10

20

30

25

Cartridge seal, type H

MBD00134744.bin

Documents

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