s081a76b59e7c20fe.jimcontent.com...1 2 With the progress of the industrial society, the progress in automation, and the expansion of manufacturing facilities, the function …

General catalogCentralized lubrication systems

Grease system

Oil system

Tubing Parts

Service

1 2

With the progress of the industrial society, the progress in automation, and the expansion of manufacturing facilities, the function of all kinds of machinery has enjoyed a tremendous leap-forward. Lubrication technology has contributed in many ways to this everlasting technical evolution. Centralized Lubrication Equipment can consolidate multiple lubrication areas and control lubricant usage. LUBE Centralized Lubrication Equipment, as major part of preventive maintenance, helps our customers increase their profit.

Certificated

● Aiming to combine an affluent society with a reliable corporate citizen through the development of the company and improvement of an employees quality while contributing to the markets in Japan and the world.

● To create corporate culture which promotes creativity of respective employees and team work, and provides appealing products which meet the needs of users.

● To conduct business activities in harmony with the local communities and the countries where we are located, strengthen the capabilities of sales offices, and establish a network which can provide high quality services.

LUBE Centralized Lubrication Equipment

ISO14001

Company evolutionJuly 1963 Incorporated in Shiba Tamura-cho, Minato-ku, Tokyo with the paid-up capital at ¥300,000

November 1967 Increased investment capital to ¥1,000,000 October 1968 Opened Osaka and Nagoya Sales Offices

November 1968 LUBE Matic won Outstanding Product Prize on 9th PM October 1969 Increased investment capital to ¥3,000,000

March 1971 Opened Hiroshima Sales Office June 1971 Increased investment capital the capital to ¥12,000,000 April 1973 Opened Kanazawa Sales Office

November 1977 Increased investment capital to ¥24,000,000 December 1978 Opened Shizuoka Sales Office

March 1979 Opened Niigata Sales Office June 1979 Increased investment capital to ¥36,000,000

November 1979 Opened Kita-Kanto Sales Office and Kanagawa Sales Office June 1982 Ibaraki Plant was moved to newly constructed Iwase-cho, Nagakata Industrial Park

January 1985 Opened Ibaraki Sales Office March 1986 Opend Komaki Sales Office

July 1986 Opened Nishi-Tokyo, Chiba and Hamamatsu Sales Office May 1987 Set Up LUBE USA Inc (South Carolina, USA)

December 1987 Increased investment capital to ¥70,200,000 August 1988 Opened Nagano Sales Office March 1989 Opened Nagano Plant

July 1990 Opened Kobe and Tochigi Sales Offices January 1992 Ibaraki Plant was expanded

March 1992 Computer network completed July 1992 Opened Toyota Sales Office

June 1994 Set up LUBE Machine Lubricant Co, Ltd, a joint-stock company, in China March 1995 Opened Toyama Sales Office

July 1995 Ibaraki and Tochigi Sales Offices merged and renamed Higashikanto Sales OfficeDecember 1996 Passed NACCB ISO 9001December 1997 Ibaraki Plant expansion

June 1998 Nagano Plant expansionMarch 2000 Kita Kanto Sales Office was integrated into Tokyo Sales Office

July 2000 Komaki Sales Office was integrated into Nagoya Sales OfficeJune 2001 Passed RvA ISO 14001

September 2003 Toyama and Kanazawa Sales Offices merged and renamed Hokuriku Sales OfficeDecember 2003 Passed UKAS ISO9001, ISO 2000.

January 2004 Kobe Sales Office was integrated into Osaka Sales OfficeJanuary 2005 Set up LUBE LUBRICATING SYSTEM CO.,LTD. (China)August 2007 Increased investment capital to ¥100,000,000

September 2008 Set up LUBE AUTOMATIC SYSTEMS PRIVATE LIMITED (India)January 2009 Nishi-tokyo and Chiba Sales Office was integrated into Tokyo Sales Office

February 2009 Toyota Sales Office was integrated into Nagoya Sales OfficeMarch 2009 Hamamatsu Sales Office was integrated into Shizuoka Sales Office

July 2009 Set up KAA-Europa GmbH (Germany)March 2010 Opened LHL service support station Ota

June 2010 Opened LHL service support station Anjo

Company profileCorporation name LUBE CORPORATION

Incorporation July 8,1964Head Office Horizon 1, 3-30-16 Nishi Waseda, Shinjuku-ku, Tokyo

Paid-up Capital ¥100,000,000CEO Eijiro Horikoshi, Representative Director

Purposes of Business Manufacture, sales and installation of centralized lubrication equipment Banks Mizuho Bank

The Bank of Tokyo-Mitsubishi UFJSumitomo Mitsui Bank

Settlement Term Once a year (June) Number of Employees 161 (as of June 30, 2009)

Sales Amount 6,100,000,000 yen (Year 2008)

Major clients Amada Group Co., Ltd., Aida Engineering Co., Ltd., Akasaka Steel Co., Ltd., Asahi Seiki Manufacturing Co., Ltd., Ube Industries Ltd., ENSHU Limited, O-M Ltd., Okuma Corporation, OKK Corporation, Oshikiri Machinery Ltd., Kawasaki Heavy Industries, Ltd., Kitamura Machinery Co., Ltd., Kuraki Co., Ltd., JTEKT Corporation, Komatsu Ltd., Shoda Iron Works Co., Ltd., Citizen Watch Co., Ltd., Showa Seiko Co., Ltd., Suzuki Motor Corporation, SUGINO MACHINE Ltd., Star Micronics Co., Ltd., Sumitomo Heavy Industries, Ltd., Seiko Instruments Inc., Taisei Rotec Corporation, Daihatsu Motors Co., Ltd., TAIYO KOKI Co., Ltd., TAKAHASHI MACHINERY Ltd., Tsugami Corporation, TSUDAKOMA Corp., SHIN NIHON MACHINE MFG. Co., Ltd., Toshiba Machine Co., Ltd., TOYO MACHINERY & METAL Co., Ltd., Toyota Motor Corp., Nagata Seiki Co., Ltd., NIIGATA MACHINE TECHNO Co., Ltd., Nissan Motor Co., Ltd.,NISSEI PLASTIC INDUSTRIAL Co., Ltd., Japan Steel Works, Nippei Toyama Corporation, FANUC Ltd., Fuji Heavy Industries Ltd., Honda Motor Co., Ltd., Matsuura Machinery Corporation, Mazda Motor Corp., Mitsubishi Heavy Industries Ltd.,Mitsubishi Heavy Industries Plastic Technology Co., Ltd., Mitsubishi Motors Corporation, Mitsui Seiki Co., Ltd., MEIKI Co., Ltd., Meidensha Corporation, Yamazaki Mazak Corporation, Yamazaki Baking Co., Ltd., Yamaha, Yanmar Co., Ltd., Y.K.K.

3 4

●Germany KAA-Europa GmbH

■JapanTokyo World Head QuartersIbaraki Plant / Nagano Plant

●IndiaLUBE AUTOMATIC SYSTEMS PRIVATE LTD.

●China LUBE LUBRICATING SYSTEMS (SHANGHAI) CO., LTD.

■LUBE LUBRICATING SYSTEMS（ SHANGHAI ） CO.,LTDC3,F88 Taigu Waigaoqiao Free Trade Zone,Shanghai,China TEL.（021）5868-3818　FAX.（021）5868-3880 E-mail: [email protected]

■LUBE AUTOMATIC SYSTEMS PRIVATE LIMITEDANTHONY, Thakur Wadi, Girij Talao. Opp. Namrata Auto Garage Tal. Vasai, Dist. Thane. Maharashtra-401201 India TEL.（0250）232-0903 FAX.（0250）232-0903E-mail [email protected]

■Headquarters-LUBE USA,INC. 781 Congaree Road,Greenville,S.C. 29607 TEL.1（800）326-3765　FAX.（864）242-1652E-Mail : sales＠lubeusa.com www.lubeusa.com　

■KAA-Europa GmbH　Am Stauweiher 1 D-51688 Wipperfürth TEL.+49（0）2267-8729-13 FAX. +49（0）2267-8729-26

■LUBE CORPORATIONTokyo World Head QuartersHorizon 1, 3-30-16, Nishi Waseda, Shinjukuku, Tokyo 169-0051 JapanTEL.+81（0）3- 3204-8431 FAX. +81（0）3- 3204-8520

Overseas Subsidiaries

●USALUBE USA, INC.

Taiwan

KoreaItaly

Singapore

Malaysia

France

Austria

Mexico

New Zealand

Sweden

Australia

Canada

Thailand

Hong kong

LUBE Global network

Country Company TEL FAXFrance CODAITEC 01 64 26 18 88 01 60 20 41 35Sweden AC Maskin Service AB 0587-151 00 0587-151 25Spain LAUTECNIC CNC.S.L 093 504 1689 093 504 1051 Italy Mallardi S.r.l　 055-8877767 055-882163Thailand World Pumps（Thailand）Co., Ltd 02 993-6835　02 993-5858 02 993-6278Hong Kong Gangfa International Trading Co.,Ltd. 02806-3220　02806-3226 02510-7978Taiwan Jian Yang International Corp 02-8712-7066 02-8712-7062Singapore Adex Zonex Pte. Ltd. 06-558-7789 06-558-7977Malaysia INNOMOTION INDUSTRIES（M）SDN BHD 03-8961-3079　03-8961-3080 03-8961-3081Indonesia PT.SOMAGEDE 021-641-0730 021-640-1572Australia Alltek Machine Tool Service 03-9588-1870 03-9588-1851New Zealand CNC Service. Ltd 09-5216366 09-5216367

　

Overseas representatives

LUBE Centralized Lubrication Equipment is marching to the world

： Head Quarters： Sales Office： Plant　

Tokyo Head quarters

Kanagawa sales office

Niigata sales office

Nagano plant and sales office

LHL service support station Anjo

Shizuoka sales office

LHL service support station Ota

Hokuriku sales office

Osaka sales office

Hiroshima sales office

Ibaraki plant andHigashi-kanto sales office

Sales OfficeTokyo/Kanagawa/Higashi-kanto/Niigata/Nagano/Nagoya/Shizuoka/Osaka/Hokuriku/HiroshimaLHL service support station Anjo GunmaAnjo/Ota

http://www.lube.co.jp

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目次 Index

System Layout

Grease systemLUBE Hybrid Lubrication System LHL 31

Positive Displacement Injector (PDI) System for Small-Medium Size Machine

LHL pump

P-107 35

Motor driven grease pump

EGM Ⅱ 37

EGME Ⅱ 39

Multi-Port centralized Lubrication system

YMT 43

Positive Displacement Injector (PDI) System for Small-Medium Machine

Motor driven grease pump

EGM 47

Manual grease pump

EGH 49

Metering valve for LHL

MU 53

Junction for MU metering valve

MUJ 54

Metering valves for LHL

HDS 55

Metering valve

MG2・MG2C 57

Junction for MG2 metering valve

JVPA 58

Metering valve with clogged line detection

MGI 59

Metering valve with performance monitor

MGLA 61

Pressure switch for grease

GPL 62

Junction 63

Series Progressive System for Small-Large Machines

Motorized grease pump

GMNH 65

Manual grease pump

EGH 67

Series progressive valve

AP・SP 71

Compatible with Both PDI and Series Progressive Metering Valve System for Small-Medium Machine

Motor driven pump

EGM-T 75

EGME-T 77

LUBE Original Grease

Grease

MP・FS・LFL-H1 81

Hybrid Lubricant

LHL300・X-100 82

Accessories

Pressure gauge 85

Grease filler pump 86

Pneumatic pump for pail 86

Hand grease gun 86

Grease vacuum cleaner 87

Proximity sensor for Series Progressive valve 88

Oil systemPositive Displacement Injector (PDI) System for Large Machines

Automatic intermittent gear pump

AMZ-Ⅲ［CE］ 93

PM 95

AMO-ⅢDS 97

AMO-Ⅱ-150S 99

AMI-300S・1000S 101

Metering valve

MO2・MO2C 105

Junction for MO2/ MO2C Metering valve

JVPA 106

Metering valve

MO 107

Junction for MO Metering valve

PV 108

Compact metering valve

MOS 109

Compact Metering valve

PVS 111

Junction for main tubing

PJ 111

Junction

JV 112

Air-oil Metering valve

MIX・MIX-A 113

Low cost, Compact system for small machines

Automatic intermittent piston pump

MLZ 119

Automatic intermittent piston pump

MMXL-Ⅲ［CE］ 121

MMX-Ⅱ 123


AMR-ⅢDS 125

Resistance type valve

Flow unit 129

Continuous (Recirculation) System for Small-Large Machines

Automatic small discharge volume gear pump

AMS 133

Motor driven continuous gear pump

ACM-Ⅱ・AMI-300・1000 135

Single line residence valve (continuous)

Control unit 139


PJ 141

Junction header 143

Reservoirs

Resin reservoirs

0.2・0.4ℓ 145

0.8・1.8ℓ 146

3ℓ 147

Metal reservoirs

2ℓ 148

3ℓ 149

4ℓ 151

8ℓ 153

Accessories

Oil level switch 157

Filter/ Strainer 159

Eliminator 161

Pressure gauge 162

Pressure switch 163

Ludo-sensor 164

Air-Oil sensor 166

Air-Oil system & Sensing system 167

Tubing PartsTubing Parts

Compression parts 169

Closure plugs/ Sealing washers

Closure plugs, Blanking plugs 170

Tubing 171

Pipe clip 172

Flexible hose

For low pressure 173

For moderate and high pressure 174

Adapters

SA 175

EA・TA 177

Connectors

SC・EC・TC 179

Couplers / Unions 181

Push-in fitting 182

Fitting for limited space 183

Brush 183

Wire brush 184

Banjo elbow 184

Adapter assemblies

Fitting for steel tubing 185

Fitting for copper tubing 186

For Oil

Banjo elbow/ Jet nozzle/ Nozzle adapter 187

Sight feed 188

Straight tube end/ Check valve 189

Replacement Parts 190

ServiceSeminar Information on Preventive Technology Using Worldwide Standard LUBE Lubrication 193

LRA Analysis 194

Technical data 197

Index 221

LUDO-sensor Air-oil sensor

AMO-Ⅱ-150S

MOS metering valve

AMI-300

AMZ-Ⅲ［CE］ AMI-300S,1000S

CSA-04・CTU-2・CJB-04

Oil level switch

PVS junction

T-8LP 2ℓ

AMO-ⅢDS MO2/ MO2C metering valve

MIX/ MIX-A Oil-Air metering valve

AMS

4ℓ Filter Eliminator

P.93 P.95 P.97 P.99 P.101 P.105 P.107

P.106 P.109 P.111 P.113 P.119 P.121 P.123

P.133

ACM-Ⅱ

P.135P.125 P.135 P.135 P.139

P.145 P.145 P.146 P.146 P.147 P.148

P.151 P.153 P.157 P.159 P.161 P.162

P.163 P.164 P.166 P.171 P.173 P.175

PM［PM-8S］

JVPA junction MMX-Ⅱ

AMR-ⅢDS

P.129

Flow unit

T-2LP T-18LP T-30LP

8ℓ

T-4LP

Pressure switch

Pressure gauge

AMI-1000

MO metering valve

MMXL-Ⅲ［CE］MLZ［CE］

Positive Displacement Injector (PDI) System for Large

Machines

Continuous (Recirculation) System for Small-Large Machines

Accessories

Reservoirs

Low cost, Compact System for

Small Machines

PJ junction

3ℓ

P.141

P.149

P.163

Pressure switch

Oil system

7 8

MG2・MG2C

EGH-2C

Pneumatic pump for pail

YMTEGMEⅡEGMⅡ

MGI

EGH-4C EGM-10T-4-7C

EGME-10T-4-2C Hand grease gun

GMNH-4-4C

Series progressive valve

MGLA GMNH-2-4C

Grease vacuum Proximity sensor for Series Progressive valve

Pressure switch for grease

GMNH-4-7C

EGH-3P

JVPA junction

GMNH-1-7C/2-7C

EGH-2C

EGH-3P

Pressure gauge

P.43P.39P.37

P.49 P.49 P.49 P.53 P.55 P.54 P.57

P.59

EGH-4C MU MDS MUJ

P.61 P.62 P.58 P.65P.65

P.65 P.65 P.49 P.49 P.49 P.71 P.75

P.77 P.81 P.82 P.85 P.86

P.87

P.86

P.88

MP,FS,LFL-H1

Positive Displacement Injector (PDI) System

Multi-Port Centralized Lubrication System

Series Progressive System


Positive Displacement Injector (PDI) System

LHL®

EGM-10S-4-4C

EGM-10S-4-7C

P.47

P.47

Compatible with Both PDI and Series

Progressive Metering Valve System for Small-Medium Machine

Accessories

P.83

P-107

P.37

JV junction

P.63

NEW

NEW

Grease system

P.169 P.170 P.171 P.172 P.173 P.175 P.179

P.181 P.182

P.188 P.189

P.183 P.184 P.185 P.184 P.187 P.188

ConnectorsCompression parts

Couplers

Closure plugs, Blanking plugs Tubing Pipe clips Flexible hose

Adapter assemblies

Adapters

Push-in fitting

KENT-Pin

Banjo elbowBrush

Straight tube end

Jet nozzleBanjo elbow Sight feed

Accessories

9

Tubing Parts

Grease System LayoutPositive Displacement Injector (PDI) System for Small-Medium Size MachinesSeries Progressive System for Small-Large machinesCompatible with both PDI and series progressive metering valve system for small-medium size machine

Oil System LayoutPositive Displacement Injector (PDI) System for Large MachinesLow cost, Compact System for Small MachinesContinuous (Recirculation) System for Small-Large Machines

11

13

15

17

23

25

System Layout

11 12

GreasevacuumP.87

CartridgegreaseP.81

LRAanalysisP.197

EGH-2CP.49

EGMⅡP.37

EGM-10S-4-4CP.47

EGH-3PP.49

EGH-4CP.49

KEN-T Indicator pinP.188

KEN-M Indicator pinP.188


MG2 valveP.57

Push-in fittingP.182


Metering valve withsensor MGLA

P.61

Metering valve withindicator pin MGI

P.59

Adapter assembliesP.185


Pressure gaugeP.162

TubingP.171

TubingP.171

JunctionP.63

JunctionP.63

JunctionP.63

JVPA JunctionP.58

JVPA JunctionP.58

JunctionP.63

Flexible HoseP.174

Flexible HoseP.174

Pressure switch GPLP.62

●Related parts

Pneumaticpump for pailP.86

Spray block

MG2C valveP.57 JVPA Junction

P.58

Straight connectorP.179

Solenoid

Air

Filter regulator

Blanking plugP.170

Blanking plugP.170

Blanking plugP.170

Linier guide

Ball screw

Pillow block

Gear 　　　　　

Cam

φ8 Steel tubingφ4 Steel tubingφ4 Copper tubingφ4 Nylon tubingFlexible hose

●Tubing

Straight adapterP.175

Banjo ElbowP.184

Elbow adapterP.177

Fitting for limited spaceP.183

Fitting for limited spaceP.183

Tube insertP.169Compression sleeve

P.169

Compression bushingP.169


Positive Displacement Injector (PDI) System for Small-Medium Size Machines Grease Lubrication System

13 14

Series Progressive System for Small-Large machines Grease Lubrication System

LRA analysisP.197

Grease vacuumP.87

Cartridge greaseP.81

GMNH-C-4CP.65

GMNH-2-4CP.65

EGH-2CP.67

EGH-3PP.67

EGH-4CP.67

GMNH-4-7CP.65

GMNH-2-7CP.65

TubingP.171

Pressure gaugeP.162

JunctionP.63

Proximity sensorP.88

SP series progressive valve

SP-8SP.71

SP series progressive valve

SP-8KP.71SP series

progressive valve SP-8KP.71

SP series progressive valve SP-8KP.71


Liner guide Ball screwPillow block Gear

Cam

切　　入

電　　源

手動給油

運　　転

Power box

Controller

電源運転休止異常

連単リセットカウンタ

集中給脂装置

●Related parts

φ6 Steel tubingφ4 Steel tubingφ4 Copper tubingφ4 Nylon tubingFlexible hose

●Tubing

Pneumatic pump for pailP.86

Outlet sleeveP.71

Clamping ringP.71

Box nutP.71

Sealing washerP.71

PlugP.71

Outlet check bodyP.71

Elbow adapterP.177

Fitting for limited placeP.183 Straight adapter

P.175

Compression bushingP.169 Tube insert

P.169

Flexible hoseP.174

Compression sleeveP.169


Flexible hoseP.174

Wiring

Signal

●Original Parts

Adapter assemblies

φ6.1 φ6.1

HEX12

M8×1

26.5

φ6

21.58

M10×1

11.5

φ14

M10×1

M10×1

M10×1

12

φ6.2

φ10.1φ14

1

SPSOutlet sleeve

SPCClamping ring

SPBPlug

SPNBox nut

［φ6 Tubing］［φ4 Tubing］

SW-10

SPA-4Straight adapter

CB-4

CS-4

SPA-6Outlet check body

φ6

YMTP.43

15 16

Compatible with both PDI and series progressive metering valve system for small -medium size machine Grease Lubrication System

●Original parts

EGM-10T-4-4CP.75

EGMⅡP.37

EGM-10T--4-7CP.75

TubingP.171

Pressure gaugeP.162

JunctionP.63

SP series progressive valve SP-8KP.71


Adapter assemblies

Liner guide Ball screw

φ6.1 φ6.1

HEX12

M8×1

26.5

φ6

21.58

M10×1

11.5

φ14

M10×1

M10×1

M10×1

12

φ6.2

φ10.1φ14

1

SPSOutlet sleeve

SPCClamping ring

SPBPlug

SPNBox nut

［φ6 Tubing］［φ4 Tubing］

SW-10

SPA-4Straight adapter

CB-4

CS-4


φ6

φ6 Steel tubing

φ4 Steel tubing

φ4 Copper tubing

φ4 Nylon tubing

Flexible hose

●Tubing

Elbow adapterP.177

Fitting for limited placeP.183



Tube insertP.169


KEN-T Indicator pinP.188



MG2 Metering valveP.57


Metering valve with sensor MGLAP.61

Metering valve with indicator pin MGI

P.59


Pressure gaugeP.162

TubingP.171

JunctionP.63

JVPA JunctionP.58

Blanking plugP.170

Pillow block

Cam


Fitting for limited placeP.183

Tube insertP.169




●Related parts

LRA analysisP.197

Grease vacuumP.87

Cartridge greaseP.81

MO2C Metering valveP.105

Blanking plugP.170

Pressure gaugeP.162

AMO-ⅢDSP.97

φ4 TubingP.171

φ6 TubingP.171



Tube insertP.169



FilterP.159

PJ-2 JunctionP.141

Nylon brushP.183

Related parts

Plug BPSP.111

Closure plugP.109

PVS JunctionP.111

PJ-3 JunctionP.141

MOS Metering valveP.109

MOS Metering valveP.109


AMO-Ⅱ-150P.99

MO2C Metering valveP.105

Blanking plugP.170

Air

AMZ-ⅢP.93

Mixing blockφ6 Nylon tubingφ4 Nylon tubingφ4 Steel tubing

●Tubing

Positive Displacement Injector (PDI) System for Large Machines Oil Lubrication System

●Related parts

LRA analysisP.197

17 18


φ6 Steel tubingφ4 Steel tubing

●Tubing

Pressure gaugeP.162

TubingP.171

LU-DO sensorP.164

Indicator pinP.188


MO2 Metering valve

P.105



JVPA JunctionP.58

JVPA JunctionP.58Filter

P.159

PJ3-6 Junction P.141

TubingP.171

TubingP.171

TubingP.171

Elbow adapterP.177


MO2 Metering valveP.105

Elbow connectorP.179

Indicator pinP.188

JVPA JunctionP.58


AMI-1000SP.101

AMI-300SP.101

Oil lubrication system

AMO-ⅢDSP.97

●Related parts

LRA analysisP.197

JV-3 JunctionＰ.63

Blanking plugP.170

Blanking plugP.170

MO2 Metering valveP.105

19 20


φ8 Nylon tubingφ6 Nylon tubingφ4 Nylon tubing

●Tubing

Pressure gaugeP.184

AMO-ⅢDSP.97

AMZ-ⅢP.93

Air-Oil valve MIXP.113

PJ3-6 JunctionP.141

Elbow adapterP.177

Air-Oil sensorP.166



Tube insertP.169

Tube insertP.169

Tube insertP.169







FilterP.159

TubingP.171

Filter regulator

EliminatorP.161

Air

Solenoid


Air-Oil valve MIX-AP.127

Air-Oil valve MIX-AP.113


Nozzle adapterP.187

Nozzle adapterP.187

Elbow adapterP.177

JV-3 JunctionP.122

Blanking plugP.170

TubingP.171

Blanking plugP.170


●Related parts

LRA analysisP.197

21 22

Low cost, Compact System for Small Machines Oil Lubrication System



FilterP.159

SensorP.164Filter

P.159

Pressure gauge TAF-7P.85

Flexible hoseP.174

Sight feedP.188



HTAP.129

Tube endP.189


HSAP.129

CouplersP.181

MLZP.119

MMXL-Ⅲ［CE］P.121

MMX-ⅡP.123

AMR-ⅢDSP.125

φ4 Steel tubing

φ4 Nylon tubing

●Tubing

Pipe clipP.172

PJ-5S JunctionP.111

PJ-8DP.111

Compression nutP.169

Closure plugP.170

Nylon brushP.183

HJBP.129

PJ-3 Junction　P.141

●Related parts

LRA analysisP.197

23 24

Continuous (Recirculation) System for Small-Large Machines Oil Lubrication System

ACM-ⅡP.135



FilterP.159


Pressure gauge TAF-7P.85

Pipe clipP.172

PJ-5S JunctionP.141

PJ-5S JunctionP.141

TubingP.171

Flexible hoseP.173

PJ-8D JunctionP.141

Compression nutP.169

Closure plugP.170

Sight feedP.188

Nylon brushP.183



CJBP.139

Tube endP.189


CSAP.139

CouplerP.181

AMSP.133

PJ-3 JunctionP.141

CTAP.139

φ4 Steel tubingφ4 Nylon tubing

●Tubing

LRA AnalysisP.197

●Related parts

25 26

Positive Displacement Injector (PDI) System for Small-Medium Machines


General CatalogCentralized Lubrication Systems

Grease SystemRight time, Right amount, Right lubricant

LUBE Hybrid Lubricant LHL

Comparison of Lubricant Consumption and Associated Costs

for Machine Tools

Operating Life of Cutting Fluid

Standard System Layout

31

32

33

Maintenance-free Lubrication SystemsLUBE Hybrid Centralized Lubrication Systems LHL

31 32

Maintenance-free Lubrication

Systems LUBE Hybrid Centralized

Lubrication Systems LHL

Comparison of Lubricant of Consumption and Associated Costs of for Machine Tools

Comparison of Lubricant of Consumption and Associated Costs

Lubrication System Oil/ SLR System LHL System

Number of lubrication points 23

Lubricant Oil#68 LHL X-100

Cutting Fluid Water-soluble

Total lubricant volume/time 2.5mℓ 1.45mℓ

Comparison with oilSmall Machining Center manufacturing hydraulic system parts●TOOL SIZE #30●Number of lubrication points (X,Y,Z) 23 points in total

<Condition for calculation>Quantity of LHL consumed: Based on our standard LHL quantity & interval Table. 60m/min. Traveling speed gives 5 hours interval.・ The comparison above is just for reference. Actual oil and LHL quantities required for each lubrication cycle, the annual

consumptions and costs vary depending on the actual machine operating conditions, lubrication conditions, essential parts size and other factors.

Oil LHL

Annual lubricant consumption 87.6ℓ 2.1ℓ

Annual lubricant refilling time 96Times 2Times

Annual CO2 Emissions 649kg 11.9kg

Comparison of cost between oil and LHL $2,300.00 $638.50

Advantages of OilLiquidity, Excellent Transport Property, No Solidification

Advantages of GreaseHigh Load-carrying Capacity, Wear Resistance, Water Resistance, Excellent Oil Film Maintenance Property, Adherent Property

LUBE Hybrid Lubricants - LHLDeveloped Based on Our 45-year History of Failures and Successes

・Oil washed away by cutting fluid (Causing rust).・ Oil mixed into cutting fluid causing deterioration and/or decomposition of cutting fluid.・Frequent oil refilling and large consumption of oil boosting up the operational costs.

・Grease solidification.・ Used grease accumulated in guides or other parts that requires clean-up.・Reintroduction of metal chips caught by piled up grease into machines.

Problems with oil lubrication Problems with grease lubrication

Integrating the Advantages of Oil and Grease

<Cutting fluid sampled from a machine lubricated with oil >

Equipped with a centralized oil lubrication system（Lubricant: Daphne Multiway 68MT）

Cutting fluid of company N’s machining unit

Operating Life of Cutting Fluid

The deterioration and/or shortened operating life of cutting fluid is partly caused by lubrication oil and/or hydraulic oil mixed in the cutting fluid.

The LHL systems minimize the amount of lubricant mixed in the cutting fluid, reducing to less than one-tenth of that of oil.

Relationship between the deterioration of cutting fluid and tramp oil in the cutting fluid

Microorganisms

Metal chips

Diluting agent (water)

Nutrient source: Oil, Phosphorus

Dissolved Mg, Ca, and Fe ions

Hydraulic oil and/or insoluble cutting oil mixed in cutting fluid.

Decomposition of components

Drop in pH

Cutting fluid

becom

ing unstable

Discom

posed

comp

onents caught b

y or adsorb

ed to M

etal chips.

Drop

in concentration

Source: Materials provided by Kyodo Yushi Co., Ltd.

Lubricant

Increase in hardness

Emulsification

Increase in hardness

Evaporation of water

Accumulation of metabolites

Deterioration

Change in appearance

Foul smell

Deteriorated corrosion resistance

Degraded cutting performance

＊The results may be different from what shown in the photo below depending on conditions.

Lubricant

Machine User A: Investigation of tramp oil in cutting fluidDetails of investigation: Investigating the conditions of the cutting fluid sampled out of the machining centers located in the same machining line.

Water-soluble cutting fluid

< Cutting fluid sampled from a machine lubricated with LHL>

Installed LHL system in December 2006.Cutting fluid of company S’s machining unit

Being in the same machining line, maintenance works for the cutting fluid of these two machines were done at the same time. The cutting fluid samples were collected randomly while the coolant pumps were running followed by being left to rest for three days. Tramp oil was observed in the sample from the machine with oil lubrication system while it was hardly observed in the sample from the machine with LHL lubrication system.

The amount of lubricant delivered by LHL system is 5% to 10% of that of the oil system. However, when it comes to the amount of lubricant actually mixed in the cutting fluid, considering LHL’s water resistance and adhesive property, the amount of LHL mixed in the cutting fluid would be even smaller.

33

Positive Displacement Electric Pump　S Series　EGM Ⅱ　EGME Ⅱ

Standard System Layout

⑧⑨ ⑩

③

②

④⑤⑥⑦

④⑤⑥⑦

⑯

⑲⑳

③⑲

⑲

⑳

②

②

⑧⑨ ⑳⑯

⑱

⑱

①

⑰

⑪⑯

⑯⑲⑳

⑱

⑮⑯

⑮⑯⑮⑯ ⑮⑯⑥⑨

①

②

③

⑤

⑥

⑥

⑦⑨ ⑩

⑫

⑫

⑫

⑫

⑬

⑬⑬

⑭

⑭

⑰

⑱

⑲

⑱

⑳⑪ ④

“Positive Displacement Injector System”

“Series Progressive System”

35

37

39

【Pump】

S Series

EGM Ⅱ


No. Part Description Quantity1 Motor-driven grease pump 12 Pressure gauge 13 Pressure switch 14 Metering valve 155 Junction 36 Junction 37 Elbow adapter 38 Straight adapter 129 Straight connector 210 Compression bushing 3011 Compression sleeve 3012 High-pressure straight fitting 613 High-pressure elbow fitting 414 High-pressure flexible hose 8m15 Hose sleeve 616 Hose stud 617 Steel tubing 4mm 8m18 Steel tubing 6mm 2m19 Plug 320 Pipe clip 621 Grease cartridge 1

No. Part Description Quantity1 EGM-MP 12 Progressive valve 33 Proximity sensor 34 Check assembly 155 Clamping ring 156 Sleeve 157 Cap nut 158 Washer 39 Plug 310 Junction 111 Junction 312 Elbow adapter 313 Elbow adapter 1214 Compression bushing 1515 Compression sleeve 1516 High-pressure fitting 1017 High-pressure fitting 418 Flexible hose 1019 Hose sleeve 620 Hose stud 621 Steel tubing 6mm 2822 Blanking plug 323 Pipe clip 1024 Grease cartridge 1

35 36

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

This pump is small, law cost, and only for our LHL original cartridge grease.

Dimensional drawing

S SeriesElectric Pump for LHL

SpecificationsHOW to order

● Related parts

Pressure gauge：P.85

GPL Pressure Switch：P.62

Adapter assemblies：P.185

Main tubing：P.174

P-107

WithWithout

Feed button

FWithout

［P-107］

ＡＵＴＯＭＡＴＩＣ　ＬＵＢＲＩＣＡＴＯＲＭＯＤＥＬ　　　　　　　　　　　Ｐ－１０７ＶＯＬＴＡＧＥ　　　　　　　　　ＤＣ２４ＶＲＡＴＥＤ　ＣＵＲＲＥＮＴ１．２Ａ（ＭＡＸ）ＤＩＳ．ＰＲＥＳＳＵＲＥ　　　５．０ＭＰａＤＩＳ．ＶＯＬＵＭＥ　　　　７ｍｌ／ｍｉｎＣＯＤＥ　ＮＯ．　　　　　　　１０１００３

ＭＡＤＥ　ＩＮ　ＪＡＰＡＮ

　　　　　　ＯＰＥＲＡＴＩＯＮＣＡＵＴＩＯＮ

注　意

Ｐａｙ　ａｔｔｅｎｔｉｏｎ　ｙｏ　ｔｈｅ　ｐｏｌａｒｉｔｙ　ｕｐｏｎ　ｗｉｒｉｎｇ　ｔｈｅ　ｐｏｗｅｒ　ｔｏ　ｔｈｅ　ｐｕｍｐ．Ｕｓｅ　ｔｈｅ　ｓｐｅｃｉｆｉｅｄ　ｃａｒｔｒｉｄｇｅ　（ＬＨＬ）　ｏｎｌｙ．

Ｉｆ　ｏｔｈｅｒ　ｌｕｂｒｉｃａｎｔ　ｔｈａｎ　ＬＨＬ　ｉｓ　ｕｓｅｄ，ｉｔ　ｗｏｕｌｄｄａｍａｇｅ　ｎｏｔ　ｏｎｌｙ　ｔｈｅ　ｓｙｓｔｅｍ　ｃｏｍｐｏｎｅｎｔｓ，ｂｕｔａｌｓｏ　ｔｈｅ　ｉｍｐｏｒｔａｎｔ　ｐａｒｔｓ　ｏｆ　ｙｏｕｒ　ｍａｃｈｉｎｅ．

ポンプ電源には極性があります。配線時は必ず（＋）（－）を確認してください。必ず、当社指定の専用カートリッジ（ＬＨＬ）を使用してください。

ＬＨＬ以外を使った場合、この装置のシステムを破損させるのみならず、機械の重要な部品も破損させます。

■■

■■

注　意油　的電源有極性、接線時必須要確認　（＋）（－）極■

■石水

必須要使用我公司指定的専用油脂（ＬＨＬ）如使用ＬＨＬ以外的油脂、不只此装置会被損壊、機器上的重要零件也会被損壊。

Installation hole 34-φ7

Air bleeding plug

Discharge port Rc1/8

Sticker

Sticker

97

201

38

64.6

100

7.5 8

20 2145

122

Operation Lump

Specifications Sticker

Terminal

Cover fixing screw

Serial No.

Hydraulic circuit diagram

Cartridge grease

Depressing port

Air bleeding valve

LHL：P.82

Without feed button

With feed button

Pump stopping signal

Level switch

Pump stopping signal output

Pump stopping signal output

ＣＯＭ

ＣＯＭ

Level switch output

Level switch output

ＧＮＤ（－）

ＤＣ２４Ｖ（＋）

Output

Output

Output

Input

Input

InputＧＮＤ（－）

ＤＣ２４Ｖ（＋）

Manual Switch

Ground

Ground

Wiring diagram P-Pump motion control flowchart

P-Pump Motion Control Flowchart Turn on the power

Yes

No

NoNo

No

No

No

Yes

Yes Yes

Yes

Yes Change the grease cartridge

Change the grease cartridge

Pump trouble

Is there grease level signal?

Is there pump stopping signal?


Start the pump

Pump trouble

Pump pressurisation trouble

Observe the pump working time Without pump stopping signal

Pump observing time depends on size of the system.Pump pressurising time depends on size of the system.

With pump stopping signalObserving pump pressurising time

Is there grease level signal?

Is there pump stopping signal? Turn off the pump, and take interval time


MDS valve：P.55

MU valve：P.53

MUJ junction：P.54

Power DC24V Power Consumption 24W Discharging pressure 5MPa Discharging time No restrictionInterval time More than 10 secondsWiring method Terminal connectionManual override switch With (Optional)Grease level switch WithCover Non combustible plastic (UL94-V0) CE approval With

Pump air bleeding No restriction

Directions for use

• Usage cartridge: LHL • Use LUBE original LHL cartridge• When the cartridge is changed, pay attention that foreign particle is

getting inside.• Do not discharge continuously.• After changing the cartridge, bleed the air inside the pump opening

the air bleeding valve.

37 38

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

80

126 218

104

241

2525

2722

25

13 3

234141

22

Below 7m 30s

Air bleeding valve

Main tube discharging port (PDI) Rc:1/8Pressure progressive discharging port Rc:1/8

80

126 218

104

241

2525

2722

25

13 3

234141

22

Below 7m 30s

Air bleeding valve


Relief Valve

M

Solenoid Valve

Main tube discharging port (PDI) Rc:1/8

Pressure progressive discharging port Rc:1/8

Cartridge grease

Cartridge grease

Relief Valve

Solenoid Valve

Air bleeding valve

Air bleeding valve


Dimensional drawing

EGM ⅡPositive Displacement Injector Electric Pump

This pump is small, law cost, and only for our original cartridge grease.


EGM 4 7CLⅡ (LHL)※②： Only if it’s 8MPa.

※If it’s 8MPa, it must be only Positive Displacement Injector(PDI) System

ST

Positive Displacement Injector(PDI) SystemPositive Displacement Injector(PDI) System and Progressive System

※ If it is T-type, it hasn’t got manual override switch.

8108MPa (Only for LHL System)10MPa

WithWithout

Feed button

FWithout

［EGM Ⅱ］


● T-type

● S-type

Without feed button

With feed button

GLSV

GLSV

1

1

2

2

3

3

4

4

5

5

6

6

7

7

8

8

24VDCInput

24VDCInput

Level SwitchOutput

Level SwitchOutput

FBFB

Manual Override SwitchOutput

M

M

Wiring diagram Grease level switch

With grease level switch

［EGMⅡ-10S-4-7CLEB］

［EGMⅡ-10T-4-7CL］

Directions for use

• Use recommended grease.• Never use molybdenum disulfide-contained grease.• Use lithium greases. (Contact us for consultation when other than

lithium grease is used.)• Do not use any greases containing substances that attack brass and

rubber.• When the cartridge is changed, pay attention that foreign

particle is getting inside.• Do not discharge continuously.• After changing the cartridge, bleed the air inside the pump

opening the air bleeding valve.

Power DC24V Power Consumption 45.6W

Discharging pressure8MPa (Only for LHL System)１0MPa

Maximum discharging time Below 7m 30sInterval time 3 times discharging timeWiring method Terminal connectionManual override switch With(Optional: Only PDI system) ※1Grease level switch WithSolenoid cover Non combustible plastic (UL94-V0) CE approval With

Pump air bleeding With restriction

※1 Although the Manual Override Switch provides a dry contact to activate the pump, its capacity is not sufficient to sustain the power required to operate the pump. Therefore, the power needs to be provided directly to the pump from the machine control panel.

● Related parts

MG2 metering valve：P.57

MGI metering valve：P.59


GPL pressure switch：P.62


MG2C metering valve：P.57

Main tubing：P.174

Hand grease gun：P.86

MGLA metering valve：P.61

LHL：P.82

LUBE original grease：P.81

JVPA junctions：P.58

39 40

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

● Related parts







Main tubing：P.174



LHL：P.82



This pump is small, law cost, and only for our original cartridge grease.

Positive Displacement Injector Electric Pump

EGME Ⅱ


EGME 4 7CLⅡ (LHL)※②： Only if it’s 8MPa.

※If it’s 8MPa, it must be only Positive Displacement Injector(PDI) System

S

T

Positive Displacement Injector(PDI) System

Positive Displacement Injector(PDI) System and Progressive System

※ If it is T-type, it hasn’t got

manual override switch.

8

10

8MPa (Only for LHL System)

10MPa

With

Without

Feed button

FB

Without

［EGME Ⅱ］

With feed buttonWithout feed button

EGMEⅡ-S

EGMEⅡ-Ｔ

24VDCInput

Level SwitchOutput

Without feed button

GLSV

1 2 3 4 5 6

24VDCInput

Level SwitchOutput

M

GL

1 2 3 4 5 6

24VDCInput

Level SwitchOutput

GL

1 2 3 4 5 6

FB

FB

7 8

Manual Override SwitchOutput

［EGMEⅡ-10T-4-7CL］

［EGMEⅡ-10S-4-7CLEB］


Relief Valve

M

Solenoid Valve


Pressure progressive discharging port Rc:1/8

Cartridge grease

Cartridge grease

Relief Valve

Solenoid Valve

Air bleeding valve

Air bleeding valve


● T-type

● S-type

Directions for use

• Use recommended grease.• Never use molybdenum disulfide-contained grease.• Use lithium greases. (Contact us for consultation when other than


rubber.• When the cartridge is changed, pay attention that foreign

particle is getting inside.• Do not discharge continuously.• After changing the cartridge, bleed the air inside the pump

opening the air bleeding valve.

Power DC24V Power Consumption 28.8W

Discharging pressure8MPa (Only for LHL System)１0MPa

Maximum discharging time No restrictionInterval time More than 10 secondsWiring method Terminal connectionManual override switch With(Optional: Only PDI system) ※1Grease level switch WithSolenoid cover Non combustible plastic (UL94-V0) Protection class IP54

CE approval With

Pump air bleeding With restriction

※1 Although the Manual Override Switch provides a dry contact to activate the pump, its capacity is not sufficient to sustain the power required to operate the pump. Therefore, the power needs to be provided directly to the pump from the machine control panel.

Dimensional drawing

80

126 218

104

241

2525

2722

25

13 3

234141

22

Below 7m 30s

Air bleeding valve


Wiring diagram Grease level switch

With grease level switch

80

126 218

104

241

2525

2722

25

13 3

234141

22

Below 7m 30s

Air bleeding valve


43

44

44

44

44

45

Cartridge type grease pump YMTMulti-Port Centralized Lubrication SystemWhy grease cartridges ?Lube Original Grease Cartridge Specified for the YMT Centralized Lubrication SystemYMT pump controllerPumping unit

【YMT】

YMT

Multi-Port Centralized Lubrication System

43 44

Multi-P

ort Centralized

Lub

rication System

主配管脱圧作動型

定量バルブ


定量バルブ

圧力進行作動型

定量バルブシステム

リューベ

オリジナルグリース

配管部品

周辺機器

リューベハイブリッド

集中潤滑システムＬＨＬ

Mounting Hole M5 x 4

Alarm Signal Input

Pump Power Output 24 VDC

Proximity Switch Input

Input Voltage 100 VAC to 200 VAC

115

90118.4

40 37.55525

YMTCartridge type grease pump

YMT is the only centralized lubrication system that offers grease cartridges suitable to lubricate industrial machines working in the various and yet severe environments.

Specifications

Terminal box

YMT Pump Controller

HOW to order

Hydraulic circuit drawing

CP

T T

11

2

2310

13

14

5

9

R1 R1AC100Vinput PL

P1 2

DC24VPS

YMT

Patlite

Emergency alarm output

YMT Pump

YMT T

68

Pumping unit

Capable of controlling up35Maximum 3Maximum 5

Discharge volume　2ml/min（539291）Discharge volume　3.9ml/min（539292）

Quantity of pumping unit　1～5

Controller：P.44

Cartridge：P.44

● Related parts


Main tubing：P.174

Pneumatic pump for pail：P.86

SP series progressive valve：P.71

AP series progressive valve：P.71

Dimensional drawing

Multi-Port Centralized Lubrication System YMT

Lube Original Grease Cartridge Specified for the YMT Centralized Lubrication System(Less frequent replacement work required. Thanks to 4 liters large cartridge capacity.)

Why Grease Cartridges ?

1266

15.9 Power lamp

4-φ9Pump mountinghole

Discharge portPS/4

Alarm signal output, DIN connector

423

264

190

131

210

Pump power input 24 V DC, DIN connector

Cartridge cover tightening direction

Lube offers ferrography analysis to check lubrication conditions.* Free of charge for the first analysis.

Pressure Gauge

Steel Tubing

24VDC (Controller)

Capable of controlling up to 5 lines.

Series Progressive Valve (with the performance indicator pin) Model SP

Newly Developed Grease Pump : Model YMT

Advantages of LUBE Cartridge Pump● Significantly reduces grease refilling time comparing to the conventional reservoir pump.● Eliminates the introduction of air and/or foreign substances during storage and/or refilling.● Prevents mixing different kinds of grease which causes performance degradation and/or solidification of grease.● Prevents contamination to working environment around machines often seen during a messy refilling procedure for a conventional reservoir pump.

Cartridge CoverAll-weather reinforced plastic

4-Liter Grease Cartridge (Standard)Select the grease suitable for machine operation environment and conditions.

* Equipped with the original “Low Grease Level Switch”.

Grease cartridges are not only easy to replace but also prevent the introduction of air and/or foreign substances into the system during grease refilling, thus insuring a steady delivery of clean

grease to lubrication points. These are the reasons why we highly recommend the Lube grease cartridge pump system.

Discharge Pressure Rated 25MPa, Maximum 35Mpa

Discharge Volume 2ml/min. (with 6mm Dia. Pumping Unit)

Number of Pumping Unit

1 to 3 Units or 1 to 5 Units(The number of the pumping units varies depending on the model.)

Voltage 24VDC ± 10%

Reservoir Capacity 4 Liters Lube Original Grease Cartridge

Grease Specified grease for YMT (NLGI No. 000 to 2)

Alarm Output Grease Level Alarm , No Cartridge Alarm

Directions for use

• Use recommended greases• Never use molybdenum disulfide-contained grease• Use lithium greases. (Contact us for consultation when other than


rubber.• Avoid continuous operation

Model Part NumberYMT-TBOX 300423

Model Part NumberYMT-C-E-S-AC 300421-088-200

The original grease cartridges for LUBE centralized lubrication systems were developed from 30 years of trials and errors.

MP2

YM2

LHL300

LUL-2H

LBL-2

High-performance Grease for General Industrial Machines.

High Load and High Pressure Grease

High Temperature and Water Resistant Grease

Biodegradable Grease

LFL-H1Food Grade Grease Certified by

NSF as H1 Lubricant

Excellent in Lubricating Tight Lubrication Points with a Small Amount and Low System Pressure

Lithium-based grease for general industrial machines with extreme pressures property and a wide range of applica-tion.

Grease containing organic molybdenum with excellent heavy load carrying capacity, abrasion resistance and seizure resistance.

High-fluidity grease with excellent migration property and heavy load carrying capacity.

Grease for severe environments with excellent heat and water resistance.

Environmentally-friendly grease reducing soil and water pollution.

LFL-H1 is certified as a H1 grade lubricant by NSF, the organization approved by the ANSI, and safe to use in food, beverage and pharmaceutical industries.[H1 Grade Grease] is defined as the grease that is safe to be in accidental contacts with food.

Input Voltage AC100V, AC200V 50/60HzDischarge Volume Control Timer or Count

Discharge Time (Selectable by the Selecting Switch)1 to 99 minutes (1-minute step)

Number of Count 1 to 99 counts (1-count step)Interval 1 to 99 hours (1-hour step)

Alarm Detection- Grease Level- No Cartridge- Pressure Alarm- Valve Malfunction (Count Mode only)

Alarm Signal Output Normally Open or Normally Closed Rated Load : 200V 2A or less

Input Signal Proximity Switch Number of Signal Input : 1 to 5Protection Class and Standards CE (Applied ), IP65

Controller Specifications

45

Positive Displacement Injector (PDI) System　EGM（Cartridge type）

Positive Displacement Injector (PDI) System　EGH

HEX27(85)M22x1.5

816

1010

M22X1.5

1

2127(28)

HEX14

R1/4 43

43

23 4-Rc1/4

522-R1/4

φ69

(33)

13

5716R1/4

φ27

φ27 φ22

8 Indication

G1/4

8 Indication

8 Indication

HEX27(85)M22x1.5 6 Indication

6 Indication

G1/46 Indication

68

Pumping unit

EGM-10S-4-7C

EGH-3P

EGH-4C

【Pump】

47

49

Model Part NumberPUY-6 539291

●Material: SCM435H

Model Part NumberBPY 530911

●Material: A2011

Model Part NumberRTY 539310

●Material: S45C

Model Part NumberSCY 550130

●Material: SGP

Model Part NumberPUY-8 539292

●Material: SCM435H

Model Part NumberSWY 530910

●Material: Teflon

Model Part NumberJVY 530937

●Material: S45C

Model Part NumberGV50-R 500649

（Pump）

SCY

RTY

JVY

C I O S E

O P ERAT I ON

Assembly


47 48

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

251

25109

141

Motor wiring（Ｌ=300）

Solenoid wiring（Ｌ=230）

179104 16

5925

（Sticker）

（Sticker）

4-φ9 Installation hole

Air bleeding valve


PumpDischarge volume 10ｍℓ/minDischarge pressure 10MPa

Power DC24V AC100V, 200V, φ1

Mortor 20W/0.8APressure relief solenoid 26W/1.1ATotal 46W/1.9A

Pressurization Max. ON time: 7.5 min.Power distribution rate Max.25% (20℃)Working consistency Cartridge grease No.000,00,0,1Recommended grease MP0, FS2, MT1Cartridge size 200ｍℓ , 400ｍℓ , 700ｍℓWeight 1.8kg (4C) , 2.8kg (7C)Pressure relief Built-in solenoid

EGMPositive Displacement Injector (PDI) System


［EGM-10S-4-7C］［EGM-10S-4-4C］

Dimensional drawing

400

109

25

2559

（127） 176104 13

Air bleeding valve



222 25

127

104

176

5925

109


Air bleeding valve


（Sticker）

［EGM-10S-4-4C］

［EGM-10S-4-2C］［EGM-10S-4-7C］


410SEGM C

200mℓ400mℓ700mℓ

247

Cartridge

Wiring diagram

M（White）（Black）

DC24V Input

Motor

＋ー

Solenoid（White）（Black）

（Thermal protector）

CartridgeRelief valve

Solenoid

Air bleeding valve

Discharge port Rc1／8

Motor driven piston pump

Directions for use

• Use recommended greases.• Never use molybdenum disulfide-contained grease• Use lithium greases. (Contact us for consultation when other than


rubber• When refilling, take care not let foreign matter in the grease.• Avoid continuous operation• When refilling grease in main pipe and during test operation, stick

to an intermittent cycle of running for 30 seconds and resting for 90 seconds. Failure to follow this requirement will result in thermal protector being activated by a heated solenoid, leaving the solenoid de-energized without pressure built up

● Related parts








Main tubing：P.174


LHL：P.82


49 50

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

EGHPositive Displacement Injector (PDI) System

Compact, low-cost manually operated pump

Specifications


ReservoirRefilling portRelief valve

Manual depressurized valve

Air bleeding valve

Reservoir type［EGH-3P］

Cartridge type［EGH-4C］

Dimensional drawing

Sticker

Discharge port（Rc1/8）

Filling port


Air bleeding valve

（9.5°）

（150）

9

336

253

75

70

（310）

（47.5°）

Handle lock

70

75

（336）

（310）

（47.5ﾟ）

（150）

（9.5ﾟ）

Sticker


Air bleeding valve

Handle lock




HOW to order

EGHReservoir type（260mℓ）Cartridge type（200mℓ）Cartridge type（400mℓ）

3P2C4C

Type of reservoir (effective capacity)


70

75

394

Sticker


Air bleeding valve

Handle lock


（47.5ﾟ）

（310）

（150）

（9.5ﾟ）


EGH-3P

PumpDischarge volume 1ｍℓ/strokeDischarge pressure 10MPa (safety valve set pressure)

Working consistency NLGI No.000、00、0、1 (lithium grease)Recommended grease MP0、FS2、MT1Cartridge size 260ｍℓWeight 1.4kgPressure relief Manual pressure relief leverEGH-2C EGH-4C


Working consistency Cartridge grease No.000、00、0、1 (lithium grease)Recommended grease MP0、FS2、MT1Cartridge size 200ｍℓ、400ｍℓ CartridgeWeight 1.4kgPressure relief Manual pressure relief lever

Directions for use

• Use recommended cartridge greases• Never use molybdenum disulfide-contained grease.• Use lithium greases.• Do not use any greases containing substances that attack brass and

rubber.• When refilling or replacing cartridge, take care not let foreign matter

in the grease or pump.• After refilling or replacing cartridge, always loosen the air bleed

valve to purge the pump of air.• Use the pressure relief lever correctly.


● Related parts



Main tubing：P.174







Metering valves for LHL system　MU・MDS

Junctions for MU・metering valve　MUJ

Grease metering valve　MG2・MG2C

Junctions for MG2・MG2C metering valve　JVPA

Metering valve for grease with clogged line detection　MGI

Metering valve for grease with performance monitor　MGLA

Pressure switch for grease system　GPL

Junction

MGI

MGLA

GPL

【Valve】53

55

57

58

59

61

62

63

JVPA

MG2・MG2C

MU・MDS


53 54

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

Model Part NumberMU-BP 619840

●Material: Steel (SUM24)

Model Part NumberMU-SC 619841

●Material: Brass (C3604)

S Series MUMetering valves for LHL system

According to adopting reliable straight hydraulic system valves, straight connectors and one-touch nipples, connecting to junctions and piping are getting easier.

P-107：P.35


● Related parts

Main tubing：P.174


Branch tubing：P.171

Compression parts：P.169

Adapters：P.175

KEN-T：P.188

KEN-M：P.188

Junctions for MU metering small sized valve

For MU small metering valve installation

Dimensional drawing

M10×1

M10×1

O-ring

O-ring

Rc1/8

28HEX12

5 16

Model

［Plug assembly］

［Connector assembly］

16

16

52

28.5

16

16

8.513

13

1010

1616.5 10

16.5

16.5

16.5

6.5

1033

23

3-M10×1

M10×1

L1

L2

Valve assembly port

Pipe connection

632-Rc1/8

R3.25

2-Rc1/8

6.5

［Junction MUJ-3S］

Specifications Model

Dimensional drawingOperation chart

M10×1

M10×1

M10×1

O-ring

O-ring

O-ring

M8×1 (φ4 tubing) M8×1 (φ4 tubing)

HEX11

HEX10

HEX11

HEX10

HEX11

HEX10

37.4

41.4

46.7

Discharge

volume

Production

lot Production

lot

Production

lot

Discharge

volume

Discharge

volume

５　１０Ｅ

５　１０Ｅ５　１０Ｅ

［MU-20N］［MU-5N］［MU-5］

Start of pum

p operation

Start of pressure rise

Valve opens

Pump stops

Inner pressure discharge

Return of valve position

Operation com

pleted

Pressure starts rising before discharge(start of pressure build up)

Pump operation Not in operation

Pressurizing

Discharging

Discharge of grease completed(maximum pressure)

Upper chamber being filled(piston returning)

［Junction MUJ-2D］

Operating pressure 1.5MPaReset pressure 0.4MPa

Model Part Number Specifilcation L1 L2

MUJ- 1S 216101 Single type for 1 port 31 20MUJ- 2S 216102 Single type for 2 ports 47 36MUJ- 3S 216103 Single type for 3 ports 63 52MUJ- 4S 216104 Single type for 4 ports 80 68MUJ- 5S 216105 Single type for 5 ports 96 84MUJ- 6S 216106 Single type for 6 ports 112 100MUJ- 7S 216107 Single type for 7 ports 128 116MUJ- 8S 216108 Single type for 8 ports 144 132MUJ- 9S 216109 Single type for 9 ports 160 148MUJ-10S 210110 Single type for 10 ports 175 164


MUJ- 2D 216121 Double type for 2 ports 31 36MUJ- 4D 216122 Double type for 4 ports 47 52MUJ- 6D 216123 Double type for 6 ports 63 68MUJ- 8D 216124 Double type for 8 ports 79 84MUJ-10D 126125 Double type for 10 ports 95 100MUJ-12D 216126 Double type for 12 ports 111 116MUJ-14D 216127 Double type for 14 ports 127 132MUJ-16D 216128 Double type for 16 ports 143 148

●Material: Aluminium (A6063S-T5)

Model Part Number Didcharge volume (ｍℓ) L (mm) MarkMU-5 205872 0.05

37.45

HEX12

MU-10 205873 0.1 10MU-20 205874 0.2 50.4 20MU-5N 205912 0.05

41.45

MU-10N 205913 0.1 10MU-20N 205914 0.2 54.4 20MU-5C 205922 0.05

46.75

MU-10C 205923 0.1 10MU-20C 205924 0.2 59.7 20

55 56

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

P-107：P.35


● Related parts

Main tubing：P.174




Adapters：P.175

KEN-T：P.188

KEN-M：P.188

Junction header

Junction header

Junction header

MDP valve

MDP valve

MDP valve

MDP valve

Junction header


Dimensional drawing

R1／8（Lubrication point side）

R1／8（Junction side）

Production lot

HEX12

12

36.5

Discharge volume 5　9Ｋ


M8×1 (φ4 tubing)（Compression nut） M8×1 (φ4 tubing)

（Compression nut）

Production lot

HEX12

39.5Discharge volume 5　

9Ｋ


R1／8（Junction side）

Production lot

33

27

Discharge volume 5　9Ｋ

12


Production lot

36

30

Discharge volume

5　9Ｋ

［MDP-5S］［MDP-5HE］［MDP-5HS］［MDP-5E］

Example


Model Part Number Didcharge volume (ｍℓ) L (mm) MarkMDP- 3S 205891 0.03

39.53

MDP- 5S 205892 0.05 5MDP-10S 205893 0.1 10MDP- 3E 205896 0.03

363

MDP- 5E 205897 0.05 5MDP-10E 205898 0.1s 10MDP- 3HS 205901 0.03

36.53

MDP- 5HS 205902 0.05 5MDP-10HS 205903 0.1 10MDP- 3HE 205906 0.03

333

MDP- 5HE 205907 0.05 5MDP-10HE 205908 0.1 10

S Series MDSMetering valves for LHL system

Metering Direct Plunger MDP) is connected to lubrication points, and all troubles which are clogging, break and leak, are eliminated. Furthermore, according to check the pressure in main tubing, you can realize appropriate small volume lubrication and system error.

Planning to start selling in April. 2011

57 58

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

M12×1

φ4 Nylon tubing

LHEX12

□10

5 3A

M12×1

O-ringO-ring

M8×1 (φ4 tubing)

LHEX12

□10

50 3A

Discharge volume

Discharge volume

Production lot

Production lot

● Related parts

［MG2・MG2C］

EGM-10S-4-7C：P.47

EGH-3P：P.49

EGH-4C：P.49


Main tubing：P.171




Adapters：P.175

KEN-T：P.188

KEN-M：P.188

For piping connection parts, see P. 51

Junctions for MG2・MG2C metering

For MG2・MG2C metering valve installation

Dimensional drawing

M12×1

O-ringRc1/8

24HEX12

M12×1

O-ring5 14

Model

［Plug assembly］

［Connector assembly］

12-M12×1

L2L1

L2L1

2ーφ7

16 16

16

16 16 16

2-M12×1

2ーφ7

10.5

17.57

202-Rc1/8

1135

15

202-Rc1/8

Clamp face

Clamp face

1125

15

［Junction JVPA-12D］

［Junction　JVPA-2S］


Dimensional drawing

［MG2］

Operation chart

Start of pump operation


Valve opens

Pressure starts rising beforedischarge of grease

①Before the discharge(Start of pressure rise)

②Pump pressurizingCompletion of discharge (under pressure)

③Measuring(piston returning)

Valve begins todischargeDischarge

O-ringCollarA

Check valve

Inner pressure discharged

Depressed

Pump operation Pump stops

Pump relief opens

Pump stops


Return of valve piston

Finish

O-ring and collar go up and push up the grease (oil) in the measuring chamber.

Spring starts pushing down O-ring and collar. In the meantime, the path (A) opens up and the rip of the check valve seals the path from the junction. Grease (oil) moves to the measuring chamber.

［MG2C］

Grooving

※Grease valve has the grooving 　as shown in the picture.


Model Part Number Didcharge volume (ｍℓ) L (mm) MarkMG2-3 205741 0.03

483

HEX12

MG2-5 205742 0.05 5MG2-10 205743 0.1 10MG2-20 205744 0.2

6420

MG2-30 205745 0.3 30MG2-50 205746 0.5 50MG2C-3 205731 0.03

53.53

MG2C-5 205732 0.05 5MG2C-10 205733 0.1 10MG2C-20 205734 0.2

69.520

MG2C-30 205735 0.3 30MG2C-50 205736 0.5 50

Model Part NumberSCP 619803


Model Part NumberBPP 619802

●Material: Steel (SUM24)


JVPA- 1S 216001 Single type for 1 port 33 22JVPA- 2S 216002 Single type for 2 ports 49 38JVPA- 3S 216003 Single type for 3 ports 65 54JVPA- 4S 216004 Single type for 4 ports 81 70JVPA- 5S 216005 Single type for 5 ports 97 86JVPA- 6S 216006 Single type for 6 ports 113 102JVPA- 7S 216007 Single type for 7 ports 129 118JVPA- 8S 216008 Single type for 8 ports 145 134JVPA- 9S 216009 Single type for 9 ports 161 150JVPA-10S 216010 Single type for 10 ports 177 166JVPA-11S 216011 Single type for 11 ports 193 182JVPA-12S 216012 Single type for 12 ports 209 198


JVPA- 2D 216021 Double type for 2 ports 33 11JVPA- 4D 216022 Double type for 4 ports 49 38JVPA- 6D 216023 Double type for 6 ports 65 54JVPA- 8D 216024 Double type for 8 ports 81 70JVPA-10D 216025 Double type for 10 ports 97 86JVPA-12D 216026 Double type for 12 ports 113 102JVPA-14D 216027 Double type for 14 ports 129 118JVPA-16D 216028 Double type for 16 ports 145 134

●Material: Aluminium (A6063S-T5)

MG2・MG2CGrease metering valve

According to adopting reliable straight hydraulic system valves, straight connectors and one-touch nipples, connecting to junctions and piping are getting easier.

59 60

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

MGIMetering valve for grease with clogged line detection

When grease line is clogged at a lubrication point, a red pin pops up to tell the problem.

Nipple

Main body

Thread part（Use sealing compound）

Dimensional drawing

R1/8

12　

Use sealing compound （Red）Mark

40 5M8×1 (φ4 tubing)

L

8

JV

MGI

JV 5S 10 20 30MGI

①

①

10

Junction typeMark of the valve (from upper left side)

Valve

② ③ …

②

20

③

30Write the mark of the valve which you would like, from left to right with numerical sequence.(If it’s double junction, write from top to bottom) ※ Mark indicates discharge volume (Ex. 50→0.5cc／stroke)

Example）

Ordering methodSpecifications

Model

● Related parts

JV Junction：P.63


Main tubing：P.171




Adapters：P.175

KEN-T：P.188

KEN-M：P.188

MGI valve

MG (MGA) valve

MGAC valve

A

S81-SC　Connectors: Straight

JV Junction

ST-8ZMain tubing φ8

BP-1Blanking plug

EA4-20Elbow adapter

CB-4-8Bushing KEN-M

Discharging detection pin

KEN-TDischarging detection pin

CS-4Sleeve

SA4-16Straight adapter

ST-4Zφ4 Copper piping

NT-4φ4 Nylon tubing

T

B

T

T

T

Piping layout (Example)

［JV-4S-MGI-10-10］

EGM-10S-4-7C：P.47

EGH-3P：P.49

EGH-4C：P.49

Model Part Number Didcharge volume (ｍℓ) L (mm) MarkMGI-3 205174 0.03

66.53

MGI-5 205175 0.05 5MGI-10 205176 0.1 10MGI-20 205177 0.2

7420

MGI-30 205178 0.3 30MGI-50 205182 0.5 85.5 50

Operating pressure 1.5MPaReset pressure 0.5MPaDetection pin operating pressure 1.5MPa

※ Material: Brass

Directions for use

• When installing the valve on a junction side, screw it into place with a wrench applied to the valve body.

• When connecting the valve to piping, turn bushing holding nipple with a wrench.

At this mark, use sealing compound at the point.

At this mark, it means tightening torque (See the mark in tightening torque chart on P. 261).

61 62

Positive D

isplacement

Injector (PD

I) System

for S

mall-M

edium M

achines

● Related parts


Main tubing：P.171




Adapters：P.175

KEN-T：P.188

KEN-M：P.188

EGM-10S-4-7C：P.47

EGH-3P：P.49

EGH-4C：P.49

● Related parts


Main tubing：P.171




Adapters：P.175

KEN-T：P.188

KEN-M：P.188

EGM-10S-4-7C：P.47

EGH-3P：P.49

EGH-4C：P.49

Discharge volume 0.1、0.2、0.3、0.5ｍℓ/strokeOperating pressure 2.5MPaReset pressure 1.2MPa

Contact capacity AC125V　2A　 AC250V　2ADC30V　2A　

Material:Zinc Die Casting (ZDC)

Operating pressure 3.0MPa±20%Reset pressure 2.5MPa±20%Max. working pressure 10MPa

Micro switch spec

Rated voltage AC250V, DC30VResistance load 2A（AC250V, DC30V時）Service life: 200,000 switchings (loaded)Structrual protection:

JIS moisture-tight, conforming to IEC IP67

Operating pressure 5.5MPa±0.4MPa

Micro switch spec

Rated voltage AC250V, DC30VResistance load 2A（AC250V, DC30V時）Service life: 200,000 switchings (loaded)Structrual protection:

JIS moisture-tight, conforming to IEC IP67

※ Production lot indicates bottom number of the year and month. 　[A(January)～L(December)]

MGLAMetering valve for grease with performance monitor

You can check each discharge electrically with this metering valve. It’s especially suitable for the most important lubrication points, and as you use at the longest lubrication piping point, you can check if the main piping is pressurized and depressurized correctly. As you count the operating frequency, you will know the time to change the cartridge and total lubrication volume of the cartridge.

Wiring diagram

COM

Blac

NO

White

NC

Red

Contact type

Dimensional drawingSpecifications

Model（290）

122

58.5

11.5

34.5

30

252-Rc1/8

Discharge portRc1/8

Mark

18

［MGLA］

GPLPressure switch for grease system

It’s not a current pressure switch, but grease doesn’t stay inside piping, so it’s highly reliable and long lasting. Don’t connect at the end of main tubing.

Dimensional drawingSpecifications

Model

（290）（10）

85.5

26

55 2-Rc1/8

32

9

227.5

12.5

23.5

30.5

5

7A

Type Production lot

Wiring diagram

COM

Blac

NO

White

NC

Red

Contact type

［MGLA-20］Material: Zinc Die-casting (ZDC)

［GPL-30］

GPL-55

Model Part Number Didcharge volume (ｍℓ) MarkMGLA-10 205515 0.1 10MGLA-20 205518 0.2 20MGLA-30 205588 0.3 30MGLA-50 205589 0.5 50

Model Part NumberGPL-30 209282GPL-55 209392

MGLA

GPL-30

GPL-55

Directions for use

• Disconnect from the piping when you don’t use. If you plug it onto the discharge port, it can be clogging and so on.

63

20.58

2-Rc1/8

29

φ16

φ7φ11

8

2-Rc1 8／

206470-M.AI

33

φ16

8

20.5

φ7

3-Rc1/8

16.5

24.5

35 10.5

φ74-Rc1/8

33

11

1520

φ11

20.5

8

4-Rc1/8

10.5

16

φ11

16.5

φ16

2-φ7

L2L1

35 10.5

16 16

1620

2ーφ7 8-RC 18／

206466-M.AI

L2L1

φ11

ModelDimensional drawing

Junction

For main piping, separating and MGI metering valve installation

［JV-4S］

［JV-8D］

［JV-6S］

GMNH-4-7C

EGH-4C

Progressing electric pump　GMNH

Progressing manual pump　EGH

【Pump】

65

67

Model Part Number Specifications L1 L2

JV- 4S 206472 Single type for 2 ports 49 38JV- 5S 206473 Single type for 3 ports 65 54JV- 6S 206474 Single type for 4 ports 81 70JV- 7S 206475 Single type for 5 ports 97 86JV- 8S 206476 Single type for 6 ports 113 102JV- 9S 206479 Single type for 7 ports 129 118JV-10S 206543 Single type for 8 ports 145 134

●Material: Zinc Die-casting (ZDC)

Model Part Number SpecificationsJV-3 206471 Single type for 1port


Model Part NumberJV-2 206470


Model Part Number SpecificationsJV-4D 206464 Double type for 2 ports



JV- 6D 206465 Double type for 4 ports 49 38JV- 8D 206466 Double type for 6 ports 65 54JV-10D 206467 Double type for 8 ports 81 70JV-12D 206468 Double type for 10 ports 97 86JV-14D 206469 Double type for 12 ports 113 102



65 66


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集中給脂システム


定量バルブ



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配管部品

周辺機器



Series P

rogressive S

ystem for S

mall-Large

Machines

（t=3.2）

21100 70 8

825

（239）

128 8

391

250

Air bleeding valve



Specifications

GMNH（High pressure type）

Series Progressive System motorized grease pump

Motor-driven cartridge grease pump. Use with progressive metering valves makes possible discharge volume adjustment according to pump operation time.

Dimensional drawing

Wiring diagram

●Condenser4 3 2 1

4 3 2 1

Condenser

Connecting diagram

Terminal box inside

Power

AC100V 6μF（GMNH-1-4C、GMNH-1-7C）

AC200V 1.5μF（GMNH-2-4C、GMNH-2-7C）

［GMNH-4-7C］［GMNH-1-7C・GMNH-2-7C］

「GMNH-4-4C］［GMNH-1-4C・GMNH-2-4C］

Air bleeding valve

70 75128171

8 8

825

391

Installation hole4-φ9

Discharge portRc1/8

（345）

250


310

258

（20.5）70

197

875

133.5

（345）

Air bleeding valveInstallation hole 4-φ9


310

（t=3.2）

23100 70 （23）257

825

133.575 8

Air bleeding valve





Reservoir

M

Relief valve

brush motor



● Related parts


Main tubing：P.171

HOW to order


GMNH CCartridge typeC

Cartridge type

400mℓ700mℓ

47

AC100VAC200VDC24V

124High pressure type

Cartridge

Voltage


PumpDischarge volume 10ｍℓ/minDischarge pressure 20MPa (safety valve set pressure)

MortorPower DC24Vφ 1/0.65A AC100Vφ 1/0.65A AC200Vφ 1/0.65AOutput 15W DC brush motor 25W ignition motor

Working consistency Cartridge grease No.000,00, 0, 1 (lithium grease)

Recommended grease MP0, MP1, FS2

Cartridge size 400ｍℓ, 700ｍℓWeight 2.8kg (DC24V), 3.1kg (AC100V, 200V)

Directions for use

• Use recommended greases.• Never use molybdenum disulfide-contained grease• Use lithium greases. (Contact us for consultation when other than lithium grease is used.)• Do not use any greases containing substances that attack brass and rubber.

67 68


定量バルブ

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配管部品

周辺機器



Series P

rogressive S

ystem for S

mall-Large

Machines

70

75

394

Sticker


3-φ9（Installation hole）

Air bleeding valve

Handle lock

（47.5ﾟ）

（310）

（150）

（9.5ﾟ）

70

75

（336）

（310）

（47.5ﾟ）

（150）

（9.5ﾟ）

Sticker



Air bleeding valve

Handle lock

Dimensional drawing

Specifications

HOW to order

EGHReservoir type（260mℓ）Cartridge type（200mℓ）Cartridge type（400mℓ）

3P2C4C

Type of reservoir (effective capacity)

EGHSeries Progressive System manual grease pump


Cover

Follow plate

ReservoirRefilling portRelief valve

Manual depressurized valveManual depressurized valve

Air bleeding valve

Reservoir typeEGH-3P

Cartridge typeEGH-2C

Cartridge typeEGH-4C

Sticker


Filling port


Air bleeding valve

（9.5°）

（150）

9

336

253

75

70

（310）

（47.5°）

Handle lock




Compact, low-cost manually operated pump



● Related parts


Main tubing：P.171





EGH-3P


Working consistency NLGI No.000、00、0、1 (lithium grease)Recommended grease MP0、FS2、MT1Cartridge size 260ｍℓWeight 1.4kgPressure relief Manual pressure relief leverEGH-2C EGH-4C


Working consistency Cartridge grease No.000、00、0、1 (lithium grease)

Recommended grease MP0、FS2、MT1Cartridge size 200ｍℓ、400ｍℓ CartridgeWeight 1.4kgPressure relief Manual pressure relief lever

Directions for use

• Use recommended cartridge greases• Never use molybdenum disulfide-contained grease.• Use lithium greases.• Do not use any greases containing substances that attack brass and

rubber.• When refilling or replacing cartridge, take care not let foreign matter

in the grease or pump.• After refilling or replacing cartridge, always loosen the air bleed

valve to purge the pump of air.• Use the pressure relief lever correctly.

Series progressive valve　AP、SP

【Valve】71

AP-6K

SP-8


71 72


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配管部品

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Series P

rogressive S

ystem for S

mall-Large

Machines

Dimensional drawing

This is just an example

7.530

2

4

1

3

Grease inletRc1/8

（4－M10×1）

L

4.5

1515

20

83（90.5）

60 2-φ5.5

Indicator pin

2

4

65

87

1

3

5.5

20

75（103.5）

60 2-φ5.57.5

30

Discharge port

Discharge port （6-M10×1）

6015

1515

Grease inletRc1/8

Outlet sleeveM12 type proximity sensor can install here

M12×1

24

68

10

13

57

911

12

ST-6Zφ6 Steel tubing SPA-4

166005φ6 Steel tubing

S61-SC、S62-SC　Adapter assemblies

CB-4、CS-4　Compression parts

E61-SC（E81-SC）　Adapter assemblies

E61-SC、E62-SC　Adapter assemblies

ST-6Zφ6 Steel tubing

SW-10207611Sealing washer

SPC611677Clamping ring

SPN611784Nut

SPS611695Outlet sleeve

SPB611785Plug


ST-6Z　φ6 Steel tubing（ST-8Z　φ8 Steel tubing）

SS

T

T

N

［SP-4K］［AP-6S］


AP・SPSeries Progressive Valve

Valve performance according to indicator pin movement can be electrically monitored through proximity sensor.

Original prts

● Related parts

S: With proximity sensor adaptorK: With indicator pin※ L: See dimensional drawing.



Adapters：P.175

KEN-T：P.188

KEN-M：P.188

※ CAUTION Do not use plug SPB for discharge port 1and 2 by any means.

［SP-8］［AP-6］

GMNH-4-7C：P.65

EGH-3P：P.67

EGH-2C：P.67

EGH-4C：P.67


Main tubing：P.171


Model Part NumberSPB 611785SW-10 207611SPC 611677SPA-6 619780SPS 611695SPN 611784SPA-4 166005

Discharge volume 0.2ｍℓ/strokeDischarge port Tube of 6mm, 4mm O.D usedGrease inlet Rc1/8Max. working pressure 20MPaMinimum operating pressure 2MPaWorking consistency NLGI No.000～2Performance monitor Indicator pin (K type)

MaterialAP:Aluminum Die-castSP:Aluminum

Model Part Number No. of discharge portsAP-4K 205680

4AP-4 205690AP-6K 205681

6AP-6 205691AP-6S 205686AP-8K 205682

8AP-8 205692AP-8S 205687AP-10K 205683

10AP-10 205693AP-10S 205688AP-12K 205684

12AP-12 205694AP-12S 205689

Model Part Number No. of discharge portsSP-4K 205530

4SP-4 205540SP-6K 205531

6SP-6 205541SP-6S 205536SP-8K 205532

8SP-8 205542SP-8S 205537SP-10K 205533

10SP-10 205543SP-10S 205538SP-12K 205534

12SP-12 205544SP-12S 205539

At this mark, use sealing compound at the point.

At this mark, it means tightening torque (See the mark in tightening torque chart on P. 261).

73

Setting of discharge volume/ Suggestions

Step1

The grease is sent by the pump or the grease gun enters from the in let of the block upper part. The sent grease passes along the port shown in the deep color, reaches the right-hand side of a piston "A", and moves piston "A" leftward. At this time, the grease on the left-hand side of a piston "A" passes along the port shown in the thin color, and is breathed out from the outlet of No. 2.

If a piston "A" carries out a full stroke leftward, as shown to Fig. 2 by the deep color, the port which results in surface of a piston "B" will be connected, and the grease from a pump will move a piston "B" leftward through this port. At this time, the grease on the left-hand side of a piston "B" is breathed out from the outlet of No. 7 through the port shown in the thin color.

Like last time, if a piston "B" carries out a full stroke leftward, as shown to Fig. 3 by the deep color, the port which results in right-hand side edge of a piston "C" will be connect, grease will pass along this port, and a piston "C" will be moved leftward. At this time, the grease on the left-hand side of a piston "C" is breathed out from a No. 5 outlet through the port shown in the thin color.

If a piston "C" carries out a full stroke, as shown by the deep color among the right figure, the port which results in right-hand side edge of a piston "D" will be connected, and a piston "D" will be moved leftward. At this time, the grease on the left-hand side of a piston "D" is breathed out from a No. 3 outlet through the port shown in the thin color.

This time, as a result of a piston's "D'"' carrying out a full stroke, as shown by the deep color among the figure, the port which results in left-hand side edge of a piston "A" is connected, and a piston "A" is moved rightward. At this time, the grease on the right-hand side of a piston "A" which worked as last operation oil is breathed out from a No. 1 outlet through the port shown in the thin color.Grease will be exposed by the same repetition as henceforth in order of the outlet of 8, 6, 4, 2, 7, 5, 3, and 1.

7

5

3

1

8

6

4

2

A

B

C

D

Grease inlet

Fig1

1

3

5

7

2

4

6

8A

B

C

D

Grease inlet

Fig27

5

3

1

8

6

4

2

A

B

C

D

Grease inlet

Fig3

Fig5

7

5

3

1

8

6

4

2

A

B

C

D

Grease inlet

Fig47

5

3

1

8

6

4

2

A

B

C

D

Grease inlet

Step3

Step5

Step2

Step4

● Suggestions1. Use only an exclusive joint for discharge port of SP type valve.2. When you attach the dischagre port nipple with a check of an exclusive joint in grease

dischagre Port, please be sure to check whether the bypass hole interception ring is set.Moreover, when you attach a plug in grease dischagre port, please be sure to remove a bypass hole interception ring.If a plug is attached with a bypass hole interception ring set, the whole valve stops operating.

3. Fasten more strongly some dischagre port nipples with a check, or compression nuts so that a bypass hole interception ring is set certainly.

4. The case where an exclusive joint is attached to discharge port of grease -- the upper and lower sides -- either -- please construct in an order from the direction of an end. If it begins to construct from middle discharge port or the middle is flown, a spanner will not fully turn and will not be attached.

5. When you attach a plug to grease discharge port, please fasten more strongly.

Operation chart

● Setting of discharge volumeAs for each discharge port, 0.2 ml/stroke grease is breathed out at the time of a pump operation.

If one discharge port is closed, the quantity to have closed will be added and breathed out by the next discharge port.

Exmple4

×－7

×－5

×－3

／　148

8－×

4－×

2　／28

6　／28

Example

× : It does not breathes out.1 : One 4 times the quantity of this breathes out.2, 6 : A twice as many quantity as this breathes out.

Motorized grease pump　EGM-T　EGME-T

【Pump】

75

77EGM-T

EGME-T

Compatible with Both PDI and Series Progressive Metering Valve System for Small-Medium Machine

75 76


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Compatible with Both PDI and

Series Progressive Metering Valve

System for Sm

all-Medium

Machine

（Sticker）

（Sticker）

25125

109

141179104 16

5925


Air bleeding valve

PDI Discharge port Rc1/8

Series progressive valve port Rc1/8

Dimensional drawing

［EGM-10T-4-7C］


Wiring diagram

DC24V Input

＋ー

Solenoid（White）（Black）（Thermal protector）

M（White）（Black）

DC24V Input

Motor

＋ー


Air bleeding valve

Relief valveCartridge grease

M

Solenoid

PDI discharge port Rc 1/8

Series progressive system port Rc 1/8

4EGM 10T C


247

Cartridge

228 25

127

104

176

5925

109


Air bleeding valve

PDI Discharge port Rc1/8

Series progressive valve port Rc1/8

400

109

25

2559

（127） 176104 13


Air bleeding valve

PDI Discharge port Rc1/8Series progressive valve port Rc1/8

［EGM-10T-4-2C］

［EGM-10T-4-4C］

［EGM-10T-4-7C］

［EGM-10T-4-4C］


PowerDC24V


Pressurization Max. ON time: 7.5 min.Power distribution rate Max.25% (20℃)Working consistency Cartridge Grerase No.000,00,0,1Recommended grease MP0, FS2, MT1Cartridge size 200ｍℓ, 400ｍℓ, 700ｍℓWeight 1.78kg (2C), 1.83kg (4C), 1.8kg (7C)Pressure relief Built-in solenoid

EGM-TDual-function motorized pump

Can operate both PDI and series progressive systems by switching built-in solenoid valve.

Directions for use



rubber.• Avoid continuous operation.• When refilling grease in main pipe and during test operation, stick

to an intermittent cycle of running for 30 seconds and resting for 90 seconds. Failure to follow this requirement will result in thermal protector being activated by a heated solenoid, leaving the solenoid de-energized without pressure built up.

MGI metering valve with clogged line detection：P.59

● Related parts


GPL Pressure switch for grease：P.62


MGLA metering valve with performance monitor：P.61



Main tubing：P.171



77 78


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Compatible with Both PDI and

Series Progressive Metering Valve

System for Sm

all-Medium

Machine

MGI metering valve with clogged line detection：P.59

● Related parts


GPL Pressure switch for grease：P.62


MGLA metering valve with performance monitor：P.61



Main tubing：P.171




PowerDC24V


Working consistency Cartridge Grease No.000,00,0,1Recommended grease MP0, FS2, MT1Cartridge size 200ｍℓ, 400ｍℓ, 700ｍℓWeight 1.8kg (4C), 2.8kg (7C)Pressure relief Built-in solenoid

228

12787

213104

5970

252525

27

φ21

13

（Sticker）


Air bleeding valve


Wiring port

Dimensional drawing

［EGME-10T-4-2C］


Wiring diagram

1 2 3 4

DC24V Input

（+）（+）-

Terminal box

SolenoidMotor

4EGME 10T C


247

Cartridge

228

12787

213104

5970

252525

27


Air bleeding valve


Wiring portφ21

13

400

127

87

213104

5970

2525

25

27

φ21

13


Air bleeding valve

PDI Discharge port Rc1/8Series progressive valve port Rc1/8Wiring port

［EGME-10T-4-2C］

［EGME-10T-4-4C］

［EGME-10T-4-7C］


Air bleeding valve

Relief valveCartridge grease

M

Solenoid

PDI discharge port Rc 1/8

Series progressive system port Rc 1/8

EGME-TDual-function motorized pump

Can operate both PDI and series progressive systems by switching built-in solenoid valve.

Directions for use



rubber.• Avoid continuous operation.

LUBE Original Grease　MP、FS、MT、LFL-H1

LUBE Hybrid Lubricant　LHL300、X100

81

82


LUBE Original GreaseLUBE Hybrid Lubricant

LUBE Hybrid Lubricant

81 82


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LUB

E O

riginal Grease

LUB

E H

ybrid

Lubricant

■Next-generation lubricant which contributes environment 　and human・ Reducing lubricant consumption・ Preventing the deterioration and decomposition of cutting

fluid・ Reducing the abrasion of machine parts

Advantages of Oil Liquidity Excellent transport property No solidification

+Advantages of Grease High Load-carry capacity Wear

resistance Excellent oil film Maintenance property Adherent property

Integrating the advantages of Oil and Grease

・ Excellent load-carrying capacity and wear resistance The excellent load-carrying capacity and wear resistance prevent seizures and excessive wear.

・ Excellent water resistance and corrosion residence LHL is versatile to emulsification and softening even when water is introduced. In addition, its excellent

corrosion resistance prevents the development of rust.

・ Excellent migration property Developed as lubricants for centralized lubrication systems, LHL has excellent transport property and

supplying LHL in a right amount at a right time guarantees ideal lubrication effects.

FS［High performance grease for heavy load carrying capacity］

Excellent heavy load carrying capacity, wear resistance, shear stabitity, heat resistance,oxidation stability, water resistance and rust preventive property.

LFL-H1［High-performance grease for food, medical and cosmetic machines］

LFL-H1 has acquired NSF H1 certification. It is a grease agent suitable for the environment and conditions in which food, medical and cosmetic machines are used. It has excellent pumpability and intervention to components. In order to improve safety and simplify its use, it comes in cartridges. LFL-H1 is also suitable for concentric supply.

Model Part Number CapacityLFL-H1-4 249301 400ｍℓ

Color of Grease : beige

Model

Model


MP［High class all-around grease of Lithium systems］

Excellent shear stability heat resistance, oxidation stability, water resistance, rust preventive and load carrying capacity

Integrating the advantages of Oil and Grease

●Comparison of bearing life test results

Ordinary Lithium based EP2

FS2

250 4,800 Hour

Test conditions（ASTM D 1741B）Temperature：125℃ Bearing：＃6306 Revolution：3,500rpm Load：Thrust-178N, Radial-111N

White

400mℓ 　　700mℓ

White

Model

BlueGreen

orange

200mℓ 　 400mℓ 700mℓ

Model

400mℓ 　　700mℓ

Black

［LHL300］

NSF registration number: 140284

Green

LUBE Hybrid Lubricant

LHL

=

Model Part Number Capacity consistencyMP0-4（1） 249050 400ｍℓ

0MP0-7（1） 249060 700ｍℓ

Color of Grease : Brown

Model Part Number Capacity ColorLHL300-4S 249113 400ｍℓ

yellowLHL300-7 249112

700ｍℓLHL X100 249137 Brown

Model Part Number CapacityFS2-2 249069 200ｍℓFS2-4 249053 400ｍℓFS2-7 249063 700ｍℓ

Color of Grease : Brown

LHL-X100 Performance Test Data

1000

100

10

0.001 0.010 0.100 1.000

Typical Properties of LHL-X100

Appearance Color Worked Penetration Copper Corrosion (100 deg. C / 24h) Oil Separation (100 deg. C / 24h) w.t.% ThickenerBase Oil Viscosity(mm2/sec)Base Oil Viscosity Index

LHL-X100Semi-fluid

Brown460

* PassN/AUrea11412.297

* No change in color into green or black on copper plate is observed.

40 deg. C100 deg. C

Test Items

　

Thickness of Oil Film (LHL-X100・Lithium-based Grease・Oil)

Rolling speed（m/s)

LHL-X100 Special Urea Grease provides thicker oil films in slow rolling speed range.Having tested the performance of lubricants by focusing on thickness of oil film provided by each lubricant, we found that the oil films become thinnest when rolling speeds become 0m/s( oralmost 0m/s). Both greases provide thicker oil films than oil. LHL-X100, however, (a special urea grease)provides even thicker oil films than lithium grease. The test results prove that LHL-X100 prevents oil film deficiencies more effectively and efficiently.

Fretting Resistance Test Utilizing the ASTM F4170 Fafnir Test

LHL-X100 LiNo.2

1.2

1.0

0.8

0.6

0.4

0.2

0.0

Load

RollingMotion

Outline Sketch of Fafnir test equipment

Fafnir Test Results

Thickness of Oil Film

（nm)

LHL-X100 Urea-base

Li #000 Lithium

Oil #110

Testing MethodIn conformity with ASTM D 4170 Fafnir Test[Testing Conditions]Shaft : ANDREWS W 5/8Weight : 2450N (Ball 9pcs, Surface Pressure : 1.9GPa)Rolling Angle : 12º (Rolling Width : Approx. 3.0mm)Rolling Cycle : 3.4Hz（Approx. 200 cycles）Time Duration : 10hTemperature : Room temperatureWarm-up Operation : NoAmount of lubricant applied : 1.0 + 0.05g per bearing ? 0.2 + 0.01g[Evaluation Method]Amount of abrasion : Measuring the decrease in the mass of each race.

Pressure gauge

Hand grease gun

Grease vacuum cleaner

Pressure gaugeGrease filler pump　Pneumatic pump for pail, Hand grease gunGrease vacuum cleanerProximity sensor for Series Progressive Valve

85

86

87

88

Accessories

85 86


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Accessories

Model Part NumberP3-C JC0005

Model Part NumberLG-400 252422

Discharge volume 540mℓ/minDischarge pressure 34.3MPaWorking air pressure 0.4～0.7MPaAir consumption 315ℓ/min（ANA）Grease capacity 16kgPumpWeight 6kg

Discharge volume 1.2mℓ/StrokeMaximum pressure 40MPaGrease capacity 400gWeight 1.4kg

Pressure gauge

Pressure gauges with reference pointer for visual mounting


Dimensional drawing

MPa0

2

4

10

φ52

45

10

9.5R1/8

(29.5)

6

8

14

109146-5

MPa0

5

10

25

φ52

45

10

9.5R1/8

(29.5)

15

20

14［PB100］

φ5 G1/4

φ70.6

（33）

13

57

16

3

（6.5）

MPa0

10

20

50

30

40

［GV50-G］

［PB250］

18

7

38

25

21

35.5

2-φ3.5

2-φ6.28.4 1.6

109102-5

［PP］Pressure gauge fitting plate

［PB100］［PB250］［GV50-G］

Grease filler pump

Pneumatic pump for pail

Hand Grease gun

Model

SpecificationsDimensional drawing

110

24

310298

62

208

555

170

80

340±5

363±5

φ62.7

φ10φ

14.5

120

175±5

Grease can be filled in pneumatically.

Dimensional drawing

Model

Specifications

※ Caster is optional

Accuracy ±3% F.STemperature range 15℃ ～ 40℃

MaterialBurdon pipe C6872T (over10MPa C5191T) Housing SPCCHousing SPCC

Model Part Number Pressure range (MPa) ThreadPB100 109146 10

R1/8PB250 109147 25GV50-G 209139 50 G1/4GV50-R 500649 50 R1/4

Model Part NumberPP 109102

Pressure gauge

Pressure gauge fitting plate

Directions for use

• Use care not to drop or exert other strong impact.• Do not apply pressure beyond specified range.

87 88


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Accessories

E2E-X2E1 E2F-X2E1 E2F-X2Y1Power voltage DC10～24V AC24～240VWorking voltage dimension DC10～40V DC10～30V AC20～264V

Output Form DC 3 leads NPN AC 2 leadsDetecting Distance 2mm±10%

Setting Distance 0～1.6mmDetecting Object Iron12×1mm

Protection class IEC Standards IP67 IEC Standards IP68

Grease vacuum cleaner

Vacuums excess grease, driven by air. Compact portable model available.Reduces consumption of workshop rags.

Standard set model: GCP Specifications

Model

Proximity sensor for Series Progressive valve

Electrically detects the movement of the indicator pin of progressive valve.Proximity sensor monitors the movement of the indicator pin and detects a system or valve failure.

φ2117

4 10

3338

2-clamping nut

9

M12Toothed washer

Indicator

Dimensional drawingModel

● Items contained in standard set1. Silent filter2. Air Valve (To turn the Vaccum ON/OFF)3. Air Inlet Push-to-connect Coupler4. Vacuum Hose 2m5. Nozzle6. 3 liter Plastic Tank

1

2

34

5

6

Model Part Number Height * Width WeightGCP GC5002 350×160mm 1.8kg

Model Part NumberE2E-X2E1 733225E2F-X2E1 730797E2F-X2Y1 730721

Positive Displacement Injector (PDI) System for Large Machines

Low cost, Compact System for Small Machines

Continuous (Recirculation) System for Small- Large Machines

General CatalogCentralized Lubrication Systems

Oil systemRight time, Right amount, Right lubricant

Automatic intermittent gear pump　AMZ-Ⅲ［CE］　PM　AMO-ⅢDS　AMO-Ⅱ-150S　AMI-300S・AMI-1000S


【Pump】

93

95

97

99

101

　AMZ- Ⅲ［CE］

AMI-300S

AMO- Ⅲ DS

PM

93 94

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines

AMZ-Ⅲ［CE］


A lightweight and compact pump unit withoutcontroller. Conforming to European Safety Standard. Oil level and pressure switches are standard equipment.

AMZ Ⅲ

AC100Vφ1AC200Vφ1

12

Voltage

1.8ℓResin reservoirs3ℓResin reservoirs3ℓMetal reservoirs4ℓMetal reservoirs8ℓMetal reservoirs

Blank3304080

Reservoir capacity

ResinFoot MountWall Mount

BlankFB

Reservoir Mounting Poition

※Metalreservoir only

※Pump is installed on the right side, if a metal reservoir is selected.

• This pump unit requires a separate control circuit to operate.• Do not remove the oil strainer to keep the pump clear of foreign matter.• Oil viscosity varies with oil temperature. Be sure to use oil within the

working viscosity range. Refer to the viscosity table.• Oil viscosity varies with oil temperature. Be sure to use oil within

specified working viscosity range. • Do not use any special additive-contained oil, water soluble oil and

solvent.• Periodically check the oil in the reservoir for impurities. Replace it, if

necessary, with fresh oil immediately. Be sure to clean the reservoir before oil change.

• Make sure that proper voltage and pressure are proper.• Do not over tighten the discharge joint. Refer to the tightening torque table.• Low-oil viscosity versions are available. Contact us for information.

How to order Specifications

［1.8ℓ］［3ℓ］

※ Should the pump malfunction, contact us for immediate response with substitution.

Dimensional drawing

Wiring diagramHydraulic circuit drawing

（256）

171

147

16617

M10×1

120 54

（262）

177

234

270

35

135

63

OS-1

OC-4

SF-11 SF-11

OS-1

Wiring port Wiring port

Discharge port M10×1Discharge port

Oil fill cap

OC-4Oil fill cap

2×M6Installation hole

2×M6Installation hole

Strainer

Suction filter set Suction filter set

PCOYX

〒

PRESS. SW

OIL LEVEL. SW

POWER

EMG. OUT

E Thermal protector

P・SW

RV

M

［1.8ℓ］［3ℓ］

Improper handling can result in a death or serious injury Electrical shock may be received under certain conditions Be sure to ground.

Directions for use

Pump

Discharge volume

90mℓ/min (50Hz), 110mℓ/min (60Hz)

Discharge pressure 1.5MPa (safety valve set pressure)

MortorVoltage / current

AC100Vφ1/1.5A, AC200Vφ1/0.8A (50Hz)AC100Vφ1/1.3A, AC200Vφ1/0.7A (60Hz)

Output 19W (50Hz), 18W (60Hz) Shading motor

Abnormality detection

Oil level pressureOil level switch

Contact type A contact (NO) ON at low levelContact capacity 0.5A, AC DC200V/30W smaller

Prerssure switch

Contact type A contact (NO)Operating pressure: 1.3M ONReset pressure: 0.9MPa OFF

Contact capacity AC DC250V/2AOperation rating

MAX. discharge time:1 min.Min.interval time:3 min.

Working viscosity range 50～1300mm2/S (50Hz)

Reservoir capacity 1.8ℓ,3ℓ (plastic) 3ℓ,4ℓ,8ℓ (sheet metal)

Weight 1.8ℓ: 2.7kg 3ℓ: 3.6kgExternal fuse 100V/2.0A, 200V/1.0A

● Related parts　A use valve junction and related parts should look at the following page.


Tubing：P.171

Reservoirs：P.148


Adapters：P.175

F-3D Filter：P.159

MOS Metering valve：P.109

PVS Junction：P.109

For MOS Valve

PV Junction：P.108

For MO Valve

MO Metering valve：P.107

MIX・MIX-AMetering valve：P.113

JVPA Junction：P.106

For MO2(C) Valve

MO2(C) Metering valve：P.105

95 96

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines



Tubing：P.171

Reservoirs：P.148


Adapters：P.175

F-3D Filter：P.159



For MOS Valve

PV Junction：P.108

For MO Valve




For MO2(C) Valve


• When the pump is used for any special liquid compounds, contact us for consultation.• See the instruction manual. * Should the pump malfunction, contact us for immediate response with substitution


Directions for use

PMOil spraying system for cutting tool

Use of metering valve provides extensive use of this pump.

［PM-8S］


PM 8SBlankWith (A contact)

BlankL

Oil level switch

※Specify the pump location (right or left) if 13L reservoir is.

※1


1.8ℓResinFoot MountWall Mount

BlankFB


※Metalreservoir only1.8ℓResin reservoirs3ℓResin reservoirs3ℓMetal reservoirs4ℓMetal reservoirs8ℓMetal reservoirs

Blank3304080

Reservoir capacity


P AR

Air source

Regulator

Air pressure gauge

Discharge pressure gauge

Three-way solenoid valve

Release mechanism Suction filter

Pneumatic pump

Discharge port

Dimensional drawing

［PM-8S型］

Rc1/8

Discharge port

Suction filter set

M10×1

72.5

30

27

72.53-φ6.5

Installation hole

Air inlet

120

160

184

174

SF-11

Pump ratio 1:5 (under air pressure of 0.5MPa)Discharge volume 8mℓ/shot (6mℓ, 7mℓ: Available on order)

Working viscosity

Spray method: Oil shot 10～100cStOil/air mist 10～1800cSt

Contact us when a special lubricant is used.Air pressure vs.air consumption

0.4MPa - 0.27Nl/shot; 0.5MPa - 0.3Nl/shotTotal valve discharge: Approx. 5mℓ

Spray amount When using 0.5mℓ valve, lubrication points can be up to 10 points.

Reservoir capacity

1.8ℓ, 3ℓ resin reservoir (standard)3ℓ resin reservoir, 3ℓ, 4ℓ, 81 metal reservoir (optional)

Option

3-way solenoid valve

Voltage: AC100V, AC200V, DC24V

Oil level swith A contact (NO) ON at low level

Contact capacityAC, DC200V 30W or resistance load 0.5A, whichever smaller

Weight 1.8ℓ reservoir: 1.2 kg, 8ℓ reservoir: 11.0kg

97 98

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines



Tubing：P.171

Reservoirs：P.148


Adapters：P.175

F-3D Filter：P.159



For MOS Valve

PV Junction：P.108

For MO Valve




For MO2(C) Valve


AMO-ⅢDSAutomatic intermittent gear pump

Capable of operation over a wide working viscosity range Digital display tells how the pump is doing on sight.Control by timer and counter is selectable.

AMO ⅢDS

AC100Vφ1AC200Vφ1

12

Voltage


Blank3304080

Reservoir capacity


BlankFB





［1.8ℓ］［3ℓ］

271

172

Installation hole

Installation hole

2-φ6.5

170

167

190

124 88.5

Discharge portRc1/8 Rc1/8

withP/S

143.5

89

234275

279

174

2-φ9

withP/S

Pressure gauge installation portRc1/8Rc1/8

Pressure gauge installation port

Suction filter set　SF-11


StrainerOS-1 OS-1

Strainer

Oil fill capOil fill capOC-4OC-4

Discharge portDischarge port

Dimensional drawing

Wiring diagram


Power E Emergencyoutput

Cont in(Only count in model)

P・SW

RV

M

Exterior features of the controller

［1.8ℓ］［3ℓ］

LCD shows the below:

INTERVAL　→ INTDISCHARGE→ DISALARM　　　→ Low oil level　OILLEVEL ERR Low pressure　PRESSURE ERR

LCD

“RESET & FEED”key

“Enter” key

“UP” key

“DOWN” key

Operation panel of the controller

• Do not remove the oil strainer to keep the pump clear of foreign matter.• Replace or clean the suction filter at least once a year. • Oil viscosity varies with oil temperature. Be sure to use oil within

specified working viscosity range.• Do not use any special additive-contained oil, water soluble oil and

solvent.• Periodically check the oil in the reservoir for impurities. Replace it, if

necessary, with fresh oil immediately. Be sure to clean the reservoir before oil change.


Directions for use


Pump

Discharge volume 150mℓ /min (50Hz), 180mℓ /min (60Hz)

Discharge pressure 2.0MPa (safety valve setting)

MortorPower AC100Vφ1/0.83A, AC200Vφ10.41A (50Hz)

AC100Vφ1/0.64A, AC200Vφ1/0.33A (60Hz)Output 20W (50Hz/ 60Hz) Capacitor motor

Controller

TimerDischarge time adjustable range: 1～99 secondsInterval time adjustable range: 1 to 9999 minutes

1 to 9999 counts

Abnormal output

Contact type A contact (NO)Contact capacity AC250V 1.5A



Contact type A contact (NO) ON at low level

Prerssure switch

Contact type B contact (NC)Operating pressure: 1.7MPa OFFReset pressure: 0.9MPa ON

Liquid crystal display

INTERVAL display 'INT'DISCHARGE display 'DIS'

ALARMWhen oil side decreases,display 'OILLEVEL ERR'When pressure is abnormal,display 'PRESSURE ERR'


Reservoir capacity 1.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)

Weight 1.8ℓ Reservoirs: 3.2kg 3ℓ Reservoirs: 4kg


99 100

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines



Tubing：P.171

Reservoirs：P.148


Adapters：P.175

F-3D Filter：P.159



For MOS Valve

PV Junction：P.108

For MO Valve




For MO2(C) Valve


AMO 150SⅡ

AC100Vφ1AC200Vφ1

12

Voltage

Pressure Switch


Blank3304080

Reservoir capacity


BlankFB


Blank (With Pressure Switch)Blank (Without Pressure Switch)

BlankP



AMO-Ⅱ-150SAutomatic intermittent gear pump

Automatic interval pump for a wide range of the oil viscosities


［1.8ℓ］［3ℓ］

170

167

190

124

88.5

261

172

Installation hole

Discharge port

Rc1/8Pressure gauge installation portPressure gauge installation port Oil fill cap

OC-4

Wiring port

2-φ6.5

Rc1/8

Suction filter setSF-11

LUBE

MPa0

1

2

5

0

3

4

Option / Pressure gaugePB-50B

StrainerOS-1

264

174

Installation hole2-φ9

143.5

234

275

Discharge portRC1/8

RC1/8

Wiring port

Pressure gauge installation port Oil fill capOC-4

89

Suction filter set

SF-11

LUBE

MPa0

1

2

5

0

3

4

Option / Pressure gauge

StrainerOS-1

PB-50B

Dimensional drawing


E OL COM P/SWPower

1 2 3 4 5 6

Emergency output　

［1.8ℓ］［3ℓ］

P・SW

OL・SW

RV

PG

M



Pump

Discharge volume

150mℓ/ min (50Hz), 180mℓ/ min (60Hz)

Discharge pressure 2.0Mpa(15kgf/cm2) 284psi

Mortor

Voltage / current

AC100Vφ1/0.83A, AC200Vφ1/0.41A (50Hz)AC100Vφ1/0.64A, AC200Vφ1/0.33A (60Hz)

Output 20W (50Hz/ 60Hz) Condenser Mortor

Emergency detection

Oil level pressure

Oil level switch

Contact type A contact (NO) ON at low levelContact capacity 0.5A AC DC200V/30W smaller

Prerssure switch

Contact type A contact (NC)Operating pressure: 1.7MPa OFFReset pressure: 0.9MPa ONContact capacity AC DC250V/3A

Discharge time Max. Discharge time:99secMin. Interval time:1min


Reservoir capacity

1.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)

Weight 1.8ℓ Reservoirs: 3.2kg 3ℓ Reservoirs: 4kg(plastic)

• This pump unit requires a separate control circuit to operate.• Do not remove the oil strainer to keep the pump clear of foreign

matter.• Replace or clean the suction filter at least once a year. • Oil viscosity varies with oil temperature. Be sure to use oil within

the working viscosity range.• Oil viscosity varies with oil temperature. Be sure to use oil within

specified working viscosity range.• Do not use any special additive-contained oil, water soluble oil and

solvent.• Periodically check the oil in the reservoir for impurities. Replace

it, if necessary, with fresh oil immediately. Be sure to clean the reservoir before oil change.


Directions for use

101 102

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines



Tubing：P.171

Reservoirs：P.148


Adapters：P.175

F-3D Filter：P.159



For MOS Valve

PV Junction：P.108

For MO Valve




For MO2(C) Valve


［AMI-300S］［AMI-1000S］

AMI-300S・AMI-1000SAutomatic intermittent gear pump

Specifications

HOW to order

AMI S

AC100Vφ1AC200Vφ3

12

Voltage

300mℓ/min1000mℓ/min

3001000

Discharge volume

※Except 2L reservoir.

※If the controller is used, 　please select “With”.

Resin reservoirsFoot MountWall Mount

BlankFB

Reservoir Mounting Position

BlankWith (Meca-tron)

BlankC

Controller

BlankWith

BlankL

Oil level switch

Pump potision-LeftPump potision-Right

LR

Pump Position

2ℓMetal3ℓResin reservoirs3ℓMetal reservoirs4ℓMetal reservoirs8ℓMetal reservoirs

23304080

Reservoir capacity


P・SW

RV

M

Option

Wiring diagram

Three-phase connection

U V WSingle phase connection

Power

UCV W

PowerAC100V

14μF


U V WSingle phase connection

Power

UCV W

PowerAC100V

20μF

［AMI-300S］［AMI-1000S］

Discharge port for φ6 tubing

4-φ6.5

φ100

14

83

140

292

φ91

φ21

φ66Suction filter setSF-08

15Flange

φ68φ68

Motor

Relief valve

Pressure relief valve

Wiring port

Rotary directionRotary direction

Installation hole

95φ112

303

140

Wiring port　φ21

Relief valve

Pressure relief valve


4－φ6.5

φ120φ120


Installation hole

Discharge port for φ6 tubing

Dimensional drawing (AMI-300S) Dimensional drawing (AMI-1000S)

Directions for use

• Replace or clean the suction filter at least once a year.

• Oil viscosity varies with oil temperature. Be sure to use oil within specified working viscosity range.

• Do not use any special additive-contained oil, water soluble oil and solvent.

• Periodically check the oil in the reservoir for impurities. Replace it, if necessary, with fresh oil immediately. Be sure to clean the reservoir before oil change.

• Make sure that proper voltage and pressure are proper.

• Do not over tighten the discharge joint. Refer to the tightening torque table.



AMI-300S AMI-1000S

PumpDischarge volume 300mℓ/min (50Hz)

330mℓ/min (60Hz)1000mℓ/min (50Hz)1100mℓ/min (60Hz)

Discharge pressure 2.5MPa (25kgf/cm2) 217.5psi

MortorPower

AC100Vφ1/1.4A(condenser 14 µF)AC200Vφ3/0.35A

AC100Vφ1/1.4A (50Hz)(condenser 20 µF)

AC200Vφ3/0.56A (50Hz)Output 50W Induction motor 75W Induction motor

Operation rate Max. Discharge time :3min Min. Interval time : 3min

Working viscosity range 65～1300mm2/S (50Hz)Reservoir capacity Standard reservoir up to 50 liters available.Weight 4.4kg 7.1kg

OthersWith Pressure relief mechanism,Motor rotary direction: Clockwise

Meca-tron controller is available for controlling purpose.External fuse 100V/2A 200V/1A 100V/3A 200V/1A

Metering valve　MO2・MO2C

Junction for MO2 and MO2C valve　JVPA

Metering valve　MO

Junction for MO valve　PV

Compact metering valve　MOS

Junction for compact metering valve　PVS

Junction for main tubing　PJ　JV

Air-oil metering valve　MIX・MIX-A

【Valve】105

106

107

108

109

111

111

112

113

MO

MOS

MIX

MIX-A

MO2・MO2C


105 106

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines

MO2・MO2CMetering valve

Easier assembly to Junction and tail tubing connection due to straight thread and push-to-connect fittings.


［MO2］

Dimensional drawing

［MO2］

Operation Sequence

M12×1

O-ring

M8×1

L

HEX12

□10

3 3A

Discharge volume

Manufacturing date

［MO2C］

M12×1

O-ring

φ4Nylon tubing

LHEX12

□10

3 3A

Discharge volume

Manufacturing date

［MO2C］

Grouping

※Grouping indication means 　grease valve

Junction for MO valve

For MO2 valve installation

Dimensional drawing

M12×1

O ringRc1/8

24HEX12

M12×1

O ring5 14

Model

Plug assembly

Connector assembly

12-M12×1

L2L1

L2L1

2ーφ7

16 16

16

16 16 16

2-M12×1

2ーφ7

10.5

17.57

202-Rc1/8

1135

15

202-Rc1/8

1125

15

Junction

Junction



Valve opens






O-ringCollarA

Check valve


Depressed


Pump relief opens

Pump stops



Finish




AMZ- Ⅲ：P.93

AMO- Ⅲ DS：P.97

AMO- Ⅱ -150S：P.99

AMI-300S・1000S：P.101

Pressure switch：P.163

Tubing：P.171


Adapters：P.175

Push-in Fitting ：P.182

Ludo-sensor：P.164

Discharge volume 0.03, 0.05, 0.1, 0.2, 0.3, 0.5 mℓ/stroke


Model Part Number Didcharge volume (mℓ) L (mm) MarkMO2-3 205761 0.03

483

HEX12

MO2-5 205762 0.05 5MO2-10 205763 0.1 10MO2-20 205764 0.2

6420

MO2-30 205765 0.3 30MO2-50 205766 0.5 50MO2C-3 205751 0.03

53.53

MO2C-5 205752 0.05 5MO2C-10 205753 0.1 10MO2C-20 205754 0.2

69.520

MO2C-30 205755 0.3 30MO2C-50 205756 0.5 50

Model Part NumberSCP 619803

●Material brass BS C3604

Model Part NumberBPP 619802

●Material Steel SUM24


JVPA- 1S 216001 Single type for 1 port 33 22JVPA- 2S 216002 Single type for 2 ports 49 38JVPA- 3S 216003 Single type for 3 ports 65 54JVPA- 4S 216004 Single type for 4 ports 81 70JVPA- 5S 216005 Single type for 5 ports 97 86JVPA- 6S 216006 Single type for 6 ports 113 102JVPA- 7S 216007 Single type for 7 ports 129 118JVPA- 8S 216008 Single type for 8 ports 145 134JVPA- 9S 216009 Single type for 9 ports 161 150JVPA-10S 216010 Single type for 10 ports 177 166JVPA-11S 216011 Single type for 11 ports 193 182JVPA-12S 216012 Single type for 12 ports 209 198


JVPA- 2D 216021 Double type for 2 ports 33 11JVPA- 4D 216022 Double type for 4 ports 49 38JVPA- 6D 216023 Double type for 6 ports 65 54JVPA- 8D 216024 Double type for 8 ports 81 70JVPA-10D 216025 Double type for 10 ports 97 86JVPA-12D 216026 Double type for 12 ports 113 102JVPA-14D 216027 Double type for 14 ports 129 118JVPA-16D 216028 Double type for 16 ports 145 134

●Material Aluminum A6063S-T5

107 108

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines


AMZ- Ⅲ：P.93

AMO- Ⅲ DS：P.97

AMO- Ⅱ -150S：P.99

AMI-300S・1000S：P.101


Tubing：P.171


Adapters：P.175


Ludo-sensor：P.164

Positive displacement injectors (PDI) for oil. Up to nine different outputs per stroke are available. Can select proper discharge volume for all of your needs.

MOMetering valve

How to order

Specifications

Model

• When installing the valve on a junction side, screw it into place with a wrench applied to the valve body


Nipple

Thread(Use sealing material)

Body

［MO］

R1/8

LB

M8×18

Dimensional drawing

PV

MO

PV 4 100 B 20 30MO

①

①

100

Junction ModelValve Marking (From Left to Right)

B PLUG

VALVE

② ③ ④…

② ③

20

④

30

Example）

B PLUG

33

8

20.5

12.5

2-M10×1

16.5

Rc1/8

φ7

φ16

φ11


20.512.5

10.52-M10×1

16

16

L2L1

2ーφ7 Rc1/8

φ11

35 10.5

15

20

11

33

2-Rc1/82-M10×1

φ7

35 10.5

16 15

20

Rc1/8

2-M10×1

2ーφ7

L2

L1

Junction for MO valveFor MO2 valve installation

［PV-4D］

［PV-7］

Fill the blanks with the valve marking from the left to right.(If a double-junction is used, atart from the left as well for the bottom side.)※Markings designate discharge volume. (ex: 50→0.5mℓ/ stroke)Note: 100 and 150 can not be installed on a junction side by side. Skip every other hole of the junction and plug the skipped holes with the blanking plug BP-1.

Directions for use

Model Part Number Didcharge volume (mℓ) L (mm) Mark BMO-1 205070 0.01

44.5

1

HEX12

MO-3 205071 0.03 3MO-5 205072 0.05 5MO-10 205073 0.1 10MO-20 205074 0.2

53.520

MO-30 205075 0.3 30MO-50 205076 0.5 65 50MO-100 205077 1

74.5100

HEX19MO-150 205078 1.5 150

Discharge volume 0.01,0.03,0.05,0.1,0.2,0.3,0.5,1.0,1.5mℓ/stroke


Model Part Number SpecificationsPV-1 206481 Single type for 1 port

●Meterial: Zinc Die Casting (ZDC)


PV-2 206482 Single type for 2 ports 49 38PV-3 206483 Single type for 3 ports 65 54PV-4 206484 Single type for 4 ports 81 70PV-5 206485 Single type for 5 ports 97 86PV-6 206486 Single type for 6 ports 113 102PV-7 206487 Single type for 7 ports 129 118PV-8 206489 Single type for 8 ports 145 134

●Material: Zinc Die Casting (ZDC)

Model Part Number SpecificationsPV-2D 206491 Single type for 1 port

●Material brass C3604


PV-4D 206492 Double type for 4 ports 49 38PV-6D 206493 Double type for 6 ports 65 54PV-8D 206494 Double type for 8 ports 81 70PV-10D 206495 Double type for 10 ports 97 86PV-12D 206496 Double type for 12 ports 113 102

●Material brass C3604

109 110

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines


AMZ- Ⅲ：P.93

AMO- Ⅲ DS：P.97

AMO- Ⅱ -150S：P.99

AMI-300S・1000S：P.101


Tubing：P.171


Adapters：P.175


Ludo-sensor：P.164

Model Part Number Didcharge volume (ℓ) MarkMOS-1 205300 0.01 1MOS-3 205301 0.03 3MOS-5 205302 0.05 5MOS-10 205303 0.1 10

Discharge volume 0.01、0.03、0.05、0.1mℓ/StrokeOperating pressure 0.9MPaReset pressure 0.3MPa

• When installing the valve on a junction side, screw it into place with a wrench applied to the valve body (Tightening torque : 50kgf·cm )


MOSCompact metering valve

MOS metering valve is the compact version of MO valve. Up to four different outputs are available.

How to order

Specifications

Model

■ Adapters（SAS）

■ Plug（BPS）Nipple

Thread

Body

619293

619219

PVS

MOS

PVS 3S 1 3 5MOS

①

①

1

② ③ …

②

3

③

5

Junction ModelValve Marking (From Left to Right)

VALVEExample）

M10×1

21HEX10



Valve opens






O-ringCollarA

Check valve


Depressed


Pump relief opens

Pump stops



Finish



Dimensional drawing

M8×1

1041 M10×1

Mark

Sample tubing. (This is just an example.)

07_MOS

EA4-20Elbow adapter

CB-4-8Compression Bushing




CS-4Compression sleeve





SASAdapter

TI-4Tube insert

TI-4Tube insert

BPSPlug

CP-4Closure plug

PVS Junction


NT-4φ4Nylon tubing


A

B

Operation Sequence

Use an appropriate sealant where mark shown.

Mark denote tightening torque. See the tightening torque list.

Directions for use

Fill the blanks with the valve marking from the left to right.(If a double-junction is used, atart from the left as well for the bottom side.)※Markings designate discharge volume. (ex: 50→0.5mℓ/ stroke)

M10×1

M8×1

25HEX10

111 112

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines

Valve installation ports are threaded in M10x1 specially for MOS valves.Plug the installation ports not in use with Blanking Plug (BPS). When connecting tubing, use the adapter (SAS).

Junction for compact metering valve

16.510

3310

3310

2-M8×1

2-M10×1バルブ取付口

φ12

φ13

φ6.5

1 1

16.5

φ13

2-M8×1

R3.25

3-M10×1

10

L2

L1 16

φ12

15

16

15

1 1

16.5

R3.25

33

2-M8×1

4-M10×1

4734

φ12

Dimensional drawing Model

［PVS-3S］

20.5

8

292-M10×1

φ7

φ16

φ11

12.5

3320.5

8

16.5

3-M10×1

φ11

φ16

φ7 12.5


PJ2-6

PJ3-6


For 6mm O.D tubing

33

33

20.5

4-M10×1

φ7

φ16

φ11

12.5

20.5

12.5

10.5

φ16

16.5

4-M10×12ーφ7

φ11

49

3816

PJ4-6

PJ4S-6

Example of connecting nylon tubing NT-6.

CB-6 TI-6

NT-6

CS-6

20.58

2-Rc1/8

29

φ16

φ7

φ118

2-Rc1 8／

33

φ16

8

20.5

φ7

3-Rc1/8

16.5

24.5

35 10.5

φ74-Rc1/8

33

11

1520

φ11

20.5

8

4-Rc1/8

10.5

16

φ11

16.5

φ16

2-φ7

L2L1

35 10.5

16 16

1620

2ーφ7 8-RC 18／

L2L1

φ11


JunctionFor MG valve installation / 6mm / 8mm O.D tubing

［JV-4S］

［JV-8D］

［JV-6S］

Dimensional drawing


PVS-2S 206572 Single type for 2 ports 47 34PVS-3S 206573 Single type for 3 ports 63 50PVS-4S 206574 Single type for 4 ports 78 65PVS-5S 206575 Single type for 5 ports 93 80PVS-6S 206576 Single type for 6 ports 108 95PVS-7S 206577 Single type for 7 ports 123 110PVS-8S 206578 Single type for 8 ports 138 125

●Material Zinc Die Casting (ZDC)


JV- 4S 206472 Single type for 2 ports 49 38JV- 5S 206473 Single type for 3 ports 65 54JV- 6S 206474 Single type for 4 ports 81 70JV- 7S 206475 Single type for 5 ports 97 86JV- 8S 206476 Single type for 6 ports 113 102JV- 9S 206479 Single type for 7 ports 129 118JV-10S 206543 Single type for 8 ports 145 134



JV- 6D 206465 Double type for 4 ports 49 38JV- 8D 206466 Double type for 6 ports 65 54JV-10D 206467 Double type for 8 ports 81 70JV-12D 206468 Double type for 10 ports 97 86JV-14D 206469 Double type for 12 ports 113 102

●Material brass (C3604)

Model Part Number SpecificationsPVS-2D 206554 Double type 2ports


Model Part Number SpecificationsPVS-4D 206557 Double type 4ports


Model Part Number SpecificationsJV-3 206471 Single type for 1 port


Model Part Number SpecificationsJV-4D 206464 Double type for 2 ports

●Material brass (C3604)

Model Part NumberJV-2 206470


Model Part Number SpecificationsPJ2-6 206452 Two-wayPJ3-6 206453 Three-wayPJ4-6 206454

Four-wayPJ4S-6 206461


External diameter

113 114

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines

MIX・MIX-AAir-oil metering valve

Valve for Air-oil lubrication.Small size Discharge detection through pin movement Low pressure discharge by spring force

Specifications

Combination dimension list

MIX 3 5 10…

MIX-P 3

3

3 5 10…

Maximum port is 10.

Valve marking (From left to right)Discharge port

Example）

Maximum port is 10.

Valve marking (From left to right)Discharge port

Example）

Pipe Nozzle

Check valve

Metering valve

Air Oil system

HOW to order

［MIX］

［MIX-A］

Model

STA

ND

AR

D P

RO

DU

CT

INQ

UIR

Y&

OR

DE

R S

HE

ET

LU

BE

OIL

/ AIR

MIX

ING

Va

lve

　　　年　　　　　月　　　　　　日　　

Visitor order affi

rmation

LUBE affirmation

sign

sign

619821

619822

619823

619824

619825

619826

CODE No.

CODE No.

1口

619804619805619806619807619808

2口

3口

4口

5口

6口

Valve assem

blyBlock assem

bly

Valve block assem

bly

Namber of port

Namber of port

Namber of port

Discharge volum

e

L1

L1

L2

2020

2020

20Discharge port

Tubing air inRc1/4

Tubing oil INM10×1

（For φ

4 tubing）M8×1

φ6.5　

Code

L2

28

No.

（mℓ）

05 115 3 5

0.0050.010.0150.030.05 C

ustom made

LUBE writing

Mounting pitch

Size（mm）

mm

1口

2口

3口

4口

5口

6口

2040

2040

6080

1口

2口

3口

4口

5口

6口

7050

90110

130150

4020

2040

6080

×PCS

×PCS

×PCS

×PCS

×PCS

×PCS

L-M

IX-A

C

OD

E N

O. S

L4

01

0

Mounting

AccessoryC

B-4-8

CS-4

106253

106254

（Article C

heck Number）

Model

①②

③④

⑤⑥

①②

③④

⑤⑥

CODE No.

Jet nozzle：P.187

Ludo-sensor：P.169


AMZ- Ⅲ：P.93

AMO- Ⅱ -150S：P.99


Tubing：P.171


Adapters：P.175


AMO- Ⅲ DS：P.97

• Please make sure to read Operation Manual before operation.

Directions for use

MIX MIX-ADischarge volume (ｍℓ) Mark Model Model

0.005 5 — MIX-A-050.01 1 MIX-1 MIX-A-10.015 1.5 — MIX-A-1.50.03 3 MIX-3 MIX-A-30.05 5 MIX-5 MIX-A-50.1 10 MIX-10 —0.2 20 MIX-20 —

Discharge volume

MIX：0.01、0.03、0.05、0.1、0.2MIX-A：0005、0.01、0.015、0.03、0.05ｍℓ/Stroke

Operating pressure 1.0MPaReset pressure 0.2MPa（0.15MPa：MIX-A）

MIXNumber of port 1 port 2 ports 3 ports 4 ports 5 ports 6 ports

L1 — 50 70 90 110 130L2 — 40 60 40 60 80

● Material Aluminum

MIX-ANumber of port 1 port 2 ports 3 ports 4 ports 5 ports 6 ports

L1 50 70 90 110 130 150L2 20 40 20 40 60 80

● Material Aluminum die casting

Fill the blanks with the valve marking from the left to right.※Markings designate discharge volume. (Ex:5→0.05ｍℓ/ stroke)

115 116

Po

sitive Disp

lacemen

t In

jec

tor (P

DI) S

ystem

for Large M

achines

Air inlet

Oil inlet

Compression bushing φ4

φ8 tubing

2-φ6.5

（M8×1）

20

エアー用ニードルバルブ

L2L1

Mark35

63.575

［MIX］

Example of connecting

5

5

5

5

04_MIX

CP-6Closure plug

BP-2Blanking plug

EA4-20Elbow adapter

CB-4-10Compression bushing


CB-8Compression bushing



CB-6Compression bushing





OTS-4Push-to-connect Fitting Straight

J02、J05、J08Jet nozzle

TI-4Tube insert

TI-8Tube insert

TI-6Tube insert





A

A

T

E

C

［MIX］



Dimensional drawing Dimensional drawing

［MIX-A］

（71）

（52）

45

L1

20Discharge port

Air inlet

M8×1

Rc1/4

Oil inletM10×1

φ6.5　Mounting

Mark

20

L2

20 20

26

20

AMR- Ⅲ DS

MLZ

MMXL- Ⅲ

MMX- Ⅱ

Automatic intermittent piston pump　MLZ

Automatic intermittent piston pump　MMXL-Ⅲ　MMX-Ⅱ

Automatic intermittent gear pump　AMR-ⅢDS

【Pump】119

121

123

125

Low cost, Compact system for small machine

119 120

Low co

st, Co

mp

act system

for sm

all m

achine

MLZAutomatic intermittent piston pump

Compact version of MMXL-III. Ideal for small machines with limited installation space

［CE］［Standard］

Specifications


HOW to order

Replacement Motor Model

MLZ

StanderdCE type

6min15min30min60min120min

ABCDE

Interval（50Hz）AC100V φ1AC200V φ1

12

Voltage

BlankWith

BlankL

BlankCE

Oil level switch

M

M

OL OLVU

Power input Contact output

M

OL OLV

E

U


［Standard］

［CE］

Dimensional drawing

190.5

17126

126

Installation hole3ーφ6.5


190.5

17

パッキン

89.5

47

125

35 65

125

35 65

（G1/2）

Discharge portM8×1

Oil fill capOC-3

Oil fill capOC-3Instant feed button Instant feed button

Ground terminal（M3）

Ground mark

Wiring port（G1/2）Wiring port

（φ4Tubing）

Discharge portM8×1

（φ4Tubing）

89.5

47

Ground terminal（M3）

Ground mark

12.5 12.5

41 41



Wiring diagramDischarge Volume Adjustment


［Oil volume adjustment knob］

Reference position 2.5mℓ 2.0mℓ 1.5mℓ

Impossibility

Loosen lock-nut by turning it counter-clockwise.After loosening lock-nut, turn and adjust the connecting rod to the desired discharge volume and tighten lock-nut.Turn clockwise to increase discharge and turn counter-clockwise to decrease discharge.Adjusting scale is shown below.

1.2.

3.

4.Piston rod

Connecting rod

Lock nut

Decrease Increase

Directions for use

• Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table.

• Oil viscosity varies with oil temperature. Be sure to use oil within specified working viscosity range. Click here to view the viscsity list.



• Make sure that proper voltage and pressure are proper.• Do not over tighten the discharge joint. Refer to the tightening

torque table.• Do not press the discharge volume adjusting knob down by force.• Adjust discharge volume only when the piston is fully relaxed (The

knob is at the lowest position.).* Should the pump malfunction, contact us for immediate response

with substitution.


PumpDischarge volume 1.5～2.5mℓ/strokeDischarge pressure 0.3MPa

MortorVoltage / current

AC100Vφ1/50mA, AC200Vφ1/25mA (50Hz)AC100Vφ1/42mA, AC200Vφ1/18mA(60Hz)

Output 3W Synchronous

Emergency detection

Oil levelOil level switch


Operation rating ContinuousWorking viscosity range 30～1300mm2/SReservoir capacity 0.8ℓWeight 1.2kgProtection class IP54 (CE Approved type)


Interval 6min 15min 30min 60min 120minMortor RPM (50Hz) 10 4 2 1 1/2


100V M-B1 M-C1 M-D1 M-E1 M-F1200V M-B2 M-C2 M-D2 M-E2 M-F2


Flow unit：P.129

PJ junction：P.141


FilterFX-1：P.159

FilterFY-20：P.159


Reservoir：P.146

Tubing：P.171


Adapters：P.175

121 122

Low co

st, Co

mp

act system

for sm

all m

achine


Flow unit：P.129

PJ junction：P.141


FilterFX-1：P.159

FilterFY-20：P.159


Reservoir：P.146

Tubing：P.171


Adapters：P.175

M

Incorporating an energy-saving motor, economical and realizing intermittent lubrication by simply turning the power ON. Automatic intermittent pump incorporating a small motor, hence an economical model.Widely used for small machines in many industries.

MMXL-ⅢAutomatic intermittent piston pump


HOW to order Specifications



ⅢMMXL

AC100V φ1AC200V φ1

12

Voltage

1mℓ2.5mℓ5.5mℓ

125

Discharge volume

3min6min15min30min60min120min

Interval（50Hz）

StanderdCE type

BlankCE

ABCDEF Blank

WithBlank

L

Oil level switch1.8ℓResin reservoirs3ℓResin reservoirs3ℓMetal reservoirs4ℓMetal reservoirs8ℓMetal reservoirs

Blank3

304080

Reservoir capacity


BlankFB



LR

Pump Position


Dimensional drawing

Discharge Volume Adjustment

218

72.5 72.5

Installationhole

3-φ6.5

28145

Installationhole

3-φ6.5

16616

Ground terminalGround mark

124

Discharge port M8×1

Instant feed buttonOil fill capOC-4

Oil fill capOC-4

Wiring port

Ground mark

Wiring port

（φ4Tubing）

Discharge port M8×1（φ4Tubing）

56

72.5 72.5

28145

G1/2

218

パッキン

端子台（カバー付）

124

56

16616

Ground terminal

Instant feed button

OS-1



Strainer StrainerOS-1


Reference position 1.0mℓ 0.8mℓ 0.6mℓ 0.4mℓ 0.2mℓ


Reference position 5.5mℓ 4.5mℓ 3.5mℓ 2.5mℓ



1.2.

3.

4.Piston rod

Connecting rod

Lock nut

Decrease Increase

Directions for use





• Make sure that proper voltage and pressure are proper.• Do not over tighten the discharge joint. Refer to the tightening torque table.• Do not press the discharge volume adjusting knob down by force.• Adjust discharge volume only when the piston is fully relaxed (The

knob is at the lowest position.).* Should the pump malfunction, contact us for immediate response

with substitution.


Pump

Discharge volume

0.2～1.0mℓ/stroke1.5～2.5mℓ/stroke2.5～5.5mℓ/stroke

Discharge pressure 0.3MPa

Mortor(Other voltages available.)

Power AC100Vφ1/50mA, AC200Vφ1/25mA (50Hz)AC100Vφ1/42mA, AC200Vφ1/18mA(60Hz)

Output 3W Synchronous Mortor

Emergency detection

ContinuousOil level switch


Operation rating ContinuousWorking viscosity range 30～1300mm2/SReservoir capacity 0.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)Weight 1.8kg (With 1.8ℓ Reservoirs )Protection class IP54 (CE Approved type)

Interval 3min 6min 15min 30min 60min 120minMortor RPM (50Hz) 20 10 4 2 1 1/2


100V M-A1 M-B1 M-C1 M-D1 M-E1 M-F1200V M-A2 M-B2 M-C2 M-D2 M-E2 M-F2


M

OL OLVU


M

OL OLV

E

U


［Standard］

［CE］

Wiring diagram

123 124

Low co

st, Co

mp

act system

for sm

all m

achine


Flow unit：P.129

PJ junction：P.141


FilterFX-1：P.159

FilterFY-20：P.159


Reservoir：P.146

Tubing：P.171


Adapters：P.175

MMX-ⅡAutomatic intermittent piston pump

Automatic intermittent pump with years of proven success and reputation.

Specifications


HOW to order

Replacement Motor ModelModel

1min. 25sec.3min. 45sec.7min. 30sec.15min30min60min120min

ABCDEFG

ⅡMMX

AC100Vφ1AC200Vφ3

12

Voltage

2.5mℓ5.5mℓ

25

Discharge volume

Interval（50Hz）

BlankWith

BlankL

Oil level switch


Blank3304080

Reservoir capacity


BlankFB



LR

Pump Position



Dimensional drawing

Wiring diagramDischarge Volume Adjustment

143

28


Wiring port 240

16672.5 72.5

20518

124

39

Terminal boxMotor

Discharge port

M8×1

Instant feed button

Oil fill capOC-4

（φ4Tubing）

32


StrainerOS-1



Reference position 5.5mℓ 4.5mℓ 3.5mℓ 2.5mℓ



1.2.

3.

4.

Piston rod

Connectingrod

Lock nut

Decrease Increase

Three-phaseconnection

U V W

Single-phaseconnection

Power100Vφ1Power200Vφ3

U

C

V W

OL OL

U V

V V

W

W

OL OL

Oil level switch

Motor

Power inputOil level switchSignal output

2μF

Directions for use

• Do not remove the oil strainer to keep the pump clear of foreign matter.





• Make sure that proper voltage and pressure are proper.• Do not over tighten the discharge joint. Refer to the tightening torque table.• Do not press the discharge volume adjusting knob down by force.• Adjust discharge volume only when the piston is fully relaxed (The

knob is at the lowest position.).• Make sure motor Rotary direction.

Pump

Discharge volume

1.5～2.5mℓ/stroke2.5～5.5mℓ/stroke

Discharge pressure 0.4MPa


Power AC100Vφ1/0.23A, AC200Vφ3/0.11A (50Hz)AC100Vφ1/0.23A, AC200Vφ3/0.10A (60Hz)

Output 5W MInduction motor, E class

Oil level switchLoading 0.5A, AC DC200V/30WContact type A contact (ON at low level)

Operation rating ContinuousWorking viscosity range 30～1300mm2/SReservoir capacity 0.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)Weight 3kg (1.8l plastic)

OthersRotary directions : Clockwise A 2µF condenser for the 100V motor is integrated into the terminal box.

Model Part Number VoltageN-02 679320 AC100Vφ1/5WN-10 679324 AC100Vφ3/5WN-08 679323 AC200Vφ1/5W


M

125 126

Low co

st, Co

mp

act system

for sm

all m

achine


Flow unit：P.129

PJ junction：P.141


FilterFX-1：P.159

FilterFY-20：P.159


Reservoir：P.146

Tubing：P.171


Adapters：P.175

AMR-ⅢDSAutomatic intermittent gear pump

Capable of operation over a wide working viscosity range. Digital display tells how the pump is doing on sight. Control by timer and counter is selectable.

Specifications

ⅢDSAMR

AC100Vφ1AC200Vφ1

12

Voltage


※4L, 8L reservoir only.

LR

Pump Position


BlankFB


※Metalreservoir only1.8ℓResin reservoirs3ℓResin reservoirs3ℓMetal reservoirs4ℓMetal reservoirs8ℓMetal reservoirs

Blank3304080

Reservoir capacity

HOW to order

［1.8ℓ Reservoir type］［3ℓReservoir type］

RV

M

271

172

Installation hole

Installation hole

2-φ6.5

170

167

190

124 88.5

Discharge portRc1/8 Rc1/8

withP/S

143.5

89

234275

279

174

2-φ9

withP/S

Pressure gauge installation portRc1/8Rc1/8

Pressure gauge installation port



StrainerOS-1 OS-1

Strainer

Oil fill capOil fill capOC-4OC-4

Discharge portDischarge port

Dimensional drawing

Wiring diagram


Power E Emergencyoutput

Cont in(Only count in model)

Exterior features of the controller

［1.8ℓ reservoir type］［3ℓ reservoir type］

LCD shows the below:

INTERVAL　→ INTDISCHARGE→ DISALARM　　　→ Low oil level　OILLEVEL ERR Low pressure　PRESSURE ERR

LCD

“RESET & FEED”key

“Enter” key

“UP” key

“DOWN” key

Operation panel of the controller


Directions for use

• Do not remove the oil strainer to keep the pump clear of foreign matter.

• Replace or clean the suction filter at least once a year. Click here to view the service list.




• Make sure that proper voltage and pressure are proper.• Do not over tighten the discharge joint. Refer to the tightening torque table. * Should the pump malfunction, contact us for immediate response with

substitution.

Pump

Discharge volume 150mℓ/min (50Hz) 180mℓ/min (60Hz)

Discharge pressure 0.8MPa (safety valve set pressure)

MortorPower AC100Vφ1/0.83A, AC200Vφ1/0.41A (50Hz)

AC100Vφ1/0.64A, AC200Vφ1/0.33A (60Hz)Output 20W (50Hz/60Hz) Capacitor motor

Oil level switch(option)

TimerDischarge time adjustable range: 1～99 seconds(2.5～247.5mℓ) 50Hz, (3～297mℓ) 60HzInterval time adjustable range: 1 to 9999 minutes

1 to 9999 counts

Abnormal output

Contact type A contact (NO)Contact capacity AC250V 1.5A




Prerssure switch


Liquid crystal display

INTERVAL display 'INT'DISCHARGE display 'DIS'

ALARMWhen oil side decreases,display 'OILLEVEL ERR'When pressure is abnormal,display 'PRESSURE ERR'

Working viscosity range 68～1300mm2/S(50Hz)


Weight 1.8ℓ Reservoirs: 3.2kg, 3ℓ Reservoirs: 4kg


Low cost, Compact system for small machines

Resistance type valve　Flow unit

【Valve】129

HSA-1

HTU-02

HJB-1

129 130

Low co

st, Co

mp

act system

for sm

all m

achine

Flow unitResistance type valve

Internal construction

Model No. & Flow rateFlow directionHSA1

Inlet

Flow direction

Filter

Rod

Body

Check valve seat

Spring

Clasp

Specifications

CP-4Closure plug

HTG

EA4-20Elbow adapter

EC1-22Elbow connector




HJB


CN-4Compression nut

HSA

TI-4Tube insert



PJ-4SJunction


T

T

JA

H

Q

B

B

apable of

Tubing connection (This is just an example.)



［HSA-1］［HTU-02］［HJB-1］

HSA

HJB

HTU

0302012345030201234503020123450302012345

0302012345030201234503020123450302012345

Model ModelDimensional drawing Dimensional drawing

HTA

HTD

HTC

HTB

HTK

HTG

HTH

HTL

TA

2-M8×1

R1/8

38

30

3-M8×1

R1/8

TK

47

15

2-M8×1

R1/8

38

TD

15

3-M8×1

R1/8

TG

38

30

2-M8×1

47

R1/8

TC

15

R1/8

TB

3-M8×1

46

30

4-M8×1

R1/8

47

□28

14

4-M8×1□28

R1/8

39

R1/825HEX10

M8×123HEX10R1/8R1/8

29.5

M8×1 M8×1HEX10

03020123450302012345

105501105001105002105003105004105005105006105007105502105008105009105010105011105012105013105014

0302012345

Model Parts NO. 105513105072105073105074105075105076105077105078

Parts NO.

105503105015105016105017105018105019105020105021105504105022105023105024105025105026105027105028105505105029105030105031105032105033105034105035105506105036105037105038105039105040105041105042

Parts NO. 105507105043105044105045105046105047105048105049105508105051105052105053105054105055105056105057105009105058105059105060105061105062105063105064105510105065105066105067105068105069105070105071

Parts NO.

ModelDimensional drawing Dimensional drawing

RoHS compliant products are also available. Please contact us for details.

Directions for use

• Please conform the flow direction and thread size to connect to the junction.

Normal working pressure Under 0.8 MPa

Automatic small discharge volume gear pump　AMS

Motor driven continuous gear pump　ACM-Ⅱ・AMI-300・AMI-1000

【Pump】133

135

AMS

AMI-300

AMI-1000

Continuous (Recirculation) system for small- large machines

133 134

Continuous

(Recirculation) system

for sm

all- large machines


定量バルブ


定量バルブ



リューベ


配管部品

周辺機器




AMSAutomatic small discharge volume gear pump

Motor driven gear pump for continuous micro-volume lubrication used with a resistance type centralized lubrication equipment


AMS

AC100V φ1AC200V φ1

12

Voltage

1.25/1.5mℓ/min2.5/3mℓ/min15/18mℓ/min

Discharge volume (50Hz / 60Hz)1315

1.8ℓ Resin reservoirs3ℓ Resin reservoirs3ℓ Metal reservoirs4ℓ Metal reservoirs8ℓ Metal reservoirs

Blank3304080

Reservoir capacity

Resin reservoirsFoot MountWall Mount

BlankFB


Pump position-LeftPump Position-Right

※Except 1.8ℓ Resin reservoir

※Metal reservoir only

LR

Pump Position

BlankWith

BlankL

Oil level switch

Dimensional drawing


M1 2

C

Power input

3OL OLVU


RV

MOL・SW

Option

72.5 72.5

10

3-φ6.5

16025

30

120

Discharge port（M8×1） Discharge port（M8×1）φ4 Tubingφ4 Tubing

Oil volume adjusting screwOil volume adjusting screw

Oil fill capOC-2

267

173

Suction filterSF-A

Wiring port

203

148

35

72.5 72.5

25

3-φ6.5Installation hole

160

120

Wiring portDischargeport (M8×1)

Oil volume adjusting screw

Oil fill capOC-2

（φ4 Tubing）

25

30

Suction filterSF-A

［AMS-1、3］［AMS-15］

［AMS-1、3］［AMS-15］

Replacement Motor ModelSpecifications


AMS-1, AMS-3

Pump Discharge volume

AMS-1: 1.25ｍℓ/min (50Hz) 1.5ｍℓ/min (60Hz)AMS-1: 1.25ｍℓ/min (50Hz) 1.5ｍℓ/min (60Hz)

Discharge pressure 0.8MPa (safety valve setting)


PowerAC100Vφ1/50mA, AC200Vφ1/25mA (50Hz)AC100Vφ1/42mA, AC200Vφ1/18mA (60Hz)

Output 3W Synclonous Motor

Emergency detection

Oil level

Oil level switch


Operation rate ContinuousWorking viscosity range 32～1300mm2/S


Weight 1.8kg

AMS-15

PumpDischarge volume 15ｍℓ/min (60Hz)Discharge pressure 0.8MPa (safety valve setting)


Power AC100Vφ10.25A (50/60Hz) 200Vφ1

Output 5.0W Accessory - Condesor 3,.0 F

Gear Head Speed Reduction Ratio: 1/25Working viscosity range 32～1300mm2/SReservoir capacity 0.8ℓ, 3ℓ (plastic) 3ℓ, 4ℓ, 8ℓ (sheet metal)Weight 2.3kg

Pump Voltage Replacement Motor Model

AMS-1100V M-B1200V M-B2

AMS-3100V M-A1200V M-A2

Directions for use

• Oil viscosity varies with oil temperature. Be sure to use oil within the working viscosity range. Refer to the viscosity table.• Oil viscosity varies with oil temperature. Be sure to use oil within specified working viscosity range. Click here to view the

viscsity list.• Do not use any special additive-contained oil, water soluble oil and solvent.• Periodically check the oil in the reservoir for impurities. Replace it, if necessary, with fresh oil immediately. Be sure to clean

the reservoir before oil change.• Make sure that proper voltage and pressure are proper.• Do not over tighten the discharge joint. Refer to the tightening torque table.

Reservoir：P.146


Flow unit：P.129

PJ junction：P.141


FilterFX-1：P.159

FilterFY-20：P.159


Tubing：P.171


Adapters：P.175

135 136

Continuous


for sm

all- large machines


定量バルブ


定量バルブ



リューベ


配管部品

周辺機器



Reservoir：P.146


Flow unit：P.129

PJ junction：P.141


FilterFX-1：P.159

FilterFY-20：P.159


Tubing：P.171


Adapters：P.175

Discharge port

Installation hole

φ6 Tubing

4-φ6.5

φ100

14

83

140

292

91φ

φ21

φ66Suction filter setSF-08

15Flange

φ68

Motor

Relief valve

Wiring port

　A↓

（Rotary direction）（Rotary direction）

ACM-Ⅱ・AMI-300・AMI-1000Motor driven continuous gear pump

Specifications

［AMI-300］［AMI-1000］

HOW to order

［ACM-Ⅱ］


※AC200V φ3 Needle valve available only with AMI-1000

ACMAMI 300AMI 1000

Ⅱ

AC100V φ1AC200V φ3AC200V φ3With needle valve

Voltage

3ℓ Metal reservoirs4ℓ Metal reservoirs8ℓ Metal reservoirs

304080

Reservoir capacity

Resin reservoirsFoot amountWall amount

BlankFB


Pump position-LeftPump Position-Right

LR

BlankWith

BlankL

Oil level switch12

3

Installation hole4－φ6.5

φ120

95φ112

303

140

Wiring port　φ21Discharge

port　φ6 Tubing

Relief valve



　A↓


U V WSingle-phase connection

Power

U5μF

V W

Power［ACM-Ⅱ］

［AMI-300］

［AMI-1000］

100V



Power

U V W

Power

C

8μF

AC100V



Power

U V W

Power

C

12μF

AC100V

Dimensional drawing

85

φ120

4-φ6.3Installation hole

M8×1

Discharge port

Oil fill capOC-2

280

148

Oil volume adjusting screw


（φ4 Tubing）

　A↓


Wiring diagram


AMI-1000 with 8L reservoir

［ACM- Ⅱ］［AMI-300］

［AMI-1000］

RV

MOL・SW

Option



ACM-II AMI-300 AMI-1000

PumpDischarge volume 60ｍℓ/min (50Hz)

70ｍℓ/min (60Hz)300ｍℓ/min (50Hz)330ｍℓ/min (60Hz)

1000ｍℓ/min (50Hz)1100ｍℓ/min (60Hz)

Discharge pressure 0.8MPa(safety valve setting)

0.8MPa(safety valve setting)

0.8MPa(safety valve setting)

Mortor( Other voltages available.)

Voltage / CurrentAC100Vφ1/0.6A(Condenser: 5µF)AC200Vφ3/0.3A

AC100Vφ1/1.4A(Condenser: 8µF)

AC200Vφ3/0.35A

AC100Vφ1/2.0A(Condenser 12µF)AC200Vφ3/0.8A

Output 30WInduction motor

50WInduction motor

75WInduction motor

Operation rate ContinuousWorking viscosity range 32～1300mm2/S 65～1300mm2/SReservoir capacity 2ℓ, 3ℓ, 4ℓ, 8ℓ (sheet metal)Weight 4.0kg 4.4kg 7.1kg

Other Motor rotary direction: Counter- clockwise

Motor rotary direction: Clockwise

Motor rotary direction:Counter- clockwise

External fuse 100V/1A200V/0.5A

100V/2A200V/1A

100V/3A200V/1A

Directions for use


• Oil viscosity varies with oil temperature. Be sure to use oil within specified working viscosity range. View the viscsity list.



• Make sure that proper voltage and pressure are proper.• Do not over tighten the discharge joint. Refer to the tightening torque table.

Single line residence valve (continuous) control unit　Control unit

Junction for main tubing　PJ

Flow unit, Flow unit junction PJ　PJ

Junction header

【Valve】

139

141

142

143

CSA-04

CTU-2

CJB-04

PJ-2

TG

Continuous (Recirculation) system for small- large machines

139 140

Continuous


for sm

all- large machines


定量バルブ


定量バルブ



リューベ


配管部品

周辺機器



Tubing connection (This is just an example.)

control unitSingle line residence valve (continuous)

Internal construction

Inlet

Taper pin

Helical restrictor

Body

Clasp

Model No. & Flow rateFlow directionCSA04

Specifications

CP-4Closure plug

EA4-20Elbow adapter

EC1-22Elbow connector



CJB

CB-4-10　　　Compression bushing

CN-4　　　Compression nut

CB-4-10　　　Compression bushing

CSA

TI-4Tube insert


PJ-4SJunction


CTG


T

T

JA

H

Q

B

B

［CSA-04］［CTU-2］［CJB-04］

CSA

CJB

CTU

05040302012345

105201105202105203105204105205105206105207105208105209105210105211105212105213105214105215105216105217105218105219105220

05040302012345

05040302012345

Model Parts NO.105321105322105323105324105325105326105327105328105329105330

Parts NO.

コードNO. コードNO.

ModelDimensional drawing Dimensional drawing

25R1/8

HEX10 M8×123HEX10R1/8R1/8

HEX10M8×1 M8×129.5

05040302012345050403020123450504030201234505040302012345

05040302012345050403020123450504030201234505040302012345

Model ModelDimensional drawing Dimensional drawing

CTA

CTD

CTC

CTB

CTK

CTG

CTH

CTL

TA

2-M8×1

R1/8

38

30

3-M8×1

R1/8

TK

47

15

2-M8×1

38

R1/8

TD

15

3-M8×1

R1/8

38

TG30

2-M8×1

47

R1/8

TC

15

CTU 05

4-M8×1

R1/8

39

□28

R1/8

TB

3-M8×1

46

30

4-M8×1

R1/8

47

28

14

105221105222105223105224105225105226105227105228105229105230105231105232105233105234105235105236105237105238105239105240105241105242105243105244105245105246105247105248105249105250105251105252105253105254105255105256105257105258105259105260

Parts NO.105261105262105263105264105265105266105267105268105269105270105271105272105273105274105275105276105277105278105279105280105281105282105283105284105285105286105287105288105289105290105291105292105293105294105295105296105297105298105299105300

Parts NO.

Directions for use

• Please confirm the flow direction and thread size to connect to the Junction.



Normal working pressure Under 0.8 MPa

141 142

Continuous


for sm

all- large machines


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For Flow unit/ Control unit installation Φ4


PJ-4S 106401 Single type for 2 ports 47 34PJ-5S 106402 Single type for 3 ports 63 50PJ-6S 106403 Single type for 4 ports 79 66PJ-7S 106404 Single type for 5 ports 95 82PJ-8S 106405 Single type for 6 ports 111 98PJ-9S 106406 Single type for 7 ports 127 114PJ-10S 106407 Single type for 8 ports 146 130PJ-12S 106408 Single type for 10 ports 175 162

●Material : ZDC


PJ-6D 106411 Single type for 4 ports 47 34PJ-8D 106412 Single type for 6 ports 63 50PJ-10D 106413 Single type for 8 ports 79 66

●Material : ZDC


PJ-12D 106414 Single type for 10 ports 82 94PJ-14D 106415 Single type for 12 ports 98 110PJ-16D 106416 Single type for 14 ports 114 126

●Material : Brass (BS Material C3604)

30

7

φ6.5

2-M8×1

16

φ12

φ12

12

27

12

15

2-M8×1

φ12

φ6.2

15

30

157

3-M8×1 φ12

16φ6.5

12

2712

30

φ6.2

3-M8×1

15

4-M8×1

30

9

9 φ1216

φ6.5

φ12

Junction

Junction for main tubing PJ

Junction

For Flow unit/ Control unit installation

ModelDimensional drawing ModelDimensional drawing

16

16.5

7-M8×1

R3.2516 16 16 16

1 1L2L1

φ12

16

16

1 1

16.5

R3.25

33

6-M8×1 L2

L1

φ12

［PJ-7S］

［PJ-6D］

Model Part Number SpecificationsPJ-2F 106424 Two-way

●Material : ZDC

Model Part Number SpecificationsPJ-3 106420 Three-way

●Material : ZDC

Model Part Number SpecificationsPJ-3F 106425 Three-way

●Material : ZDC

Model Part Number SpecificationsPJ-4 106423 Four-way

●Material : ZDC

Model Part Number SpecificationsPJ-2 106421 Two-way

●Material : ZDC

For 4mm O.D. tubing

143

Junction header

For use with Flow and Control unit

T

30

2014

φ12

2-M8×1

A

Rc1/8T

30

14

φ12

TB

TB

3-M8×1

Rc1/8

29

B

T14

φ12

TC

TC

Rc1/8

29

2-M8×1

C T14

φ12

Rc1/8

20

15 2-M8×1

D

15

T

30

2014

Rc1/8

φ12

15

3-M8×1

G

2012

φ16

□28

4-M8×1

Rc1/8

6

T14

φ12

Rc1/8

2915

φ12

3-M8×1

K

2012

φ16

□28

4-M8×1

Rc1/8

6

ModelDimensional drawing ModelDimensional drawing

Resin reservoirs　0.2・0.4ℓ　0.8・1.8ℓ　3ℓ

Metal reservoirs　2ℓ　3ℓ　4ℓ　8ℓ

145

146

147

148

149

151

153

Reservoir (Resin) 0.2 L

Reservoir (Resin) 3L

Reservoir (Metal) 2L



Model Part NumberTA 106431

●Material : ZDC

Model Part NumberTC 106433

●Material : ZDC

Model Part NumberTG 106435

●Material : ZDC

Model Part NumberTK 106437

●Material : ZDC

Model Part NumberTB 106432

●Material : ZDC

Model Part NumberTD 106434

●Material : ZDC

Model Part NumberTH 106436

●Material : ZDC

Model Part NumberTL 106438

●Material : ZDC

Reservoirs

145 146

Reservoirs

Applicable pump Model Part Number Useful capacity Total capacity

L8 MLZ T-8LP 254102 0.8ℓ 1.0ℓ

AMZ-III, AMZ100S, AMO, MMXL-III, MMX-II, EX, AMR-III-150, L20, AMS

T-18LP 609005 1.8ℓ 2.0ℓ

●Material : Cellulose Acetate

Applicable pump Model Part Number Useful capacity Total capacityL3 T-2LP 254104 0.2ℓ 0.22ℓ

EX-5 L5 T-4LP 254106 0.4ℓ 0.5ℓ●Material : Cellulose Acetate

Dimensional drawing

LOW

64

55

645574.5

4ーφ4.2

Top view

A←

8068

8068

Low Level

100

80

4-M5Tapping screw

Top view

A←

［T-2LP］254104

［T-4LP］254106

0.2・0.4ℓResin reservoirs

Model

［T-2LP］［T-4LP］

Dimensional drawing

8067

107

120

131

（118）Top view

Top view

A←

4-M5 Tapping screw

4-M5 Tapping screw

155

148

147

97 110

160

A←

［T-8LP］254102

［T-18LP］609005

0.8・1.8ℓResin reservoirs

Model

［T-8LP］［T-18LP］

Directions for use

• Do not use solvents.• Clean at least once a year.• For details, see the instruction manual.* Should the pump malfunction, contact us for immediate response with substitution.

147 148

Reservoirs

Applicable pump Model Part Number Mounting

ACM-II, AM, ADMT-20L-AF 104301 FootT-20L-AB 104401 Back

AMI-300S, AMI-300T-20L-HF 104303 FootT-20L-HB 104301 Back

AMI-1000S, AMI-1000T-20L-KF 104401 FootT-20L-KB 104303 Back

● Material : SPCC Total capacity : 3.2L Useful capacity : 2.1L Coating color : Silver

Applicable pump Model Part Number Pump position

AMZ100S, AMO, MMXL-III, MMX-II, AMR-III-150

T-30LP 609006 —T-30LP-LX 104657 LeftT-30LP-RX 104658 Right

●Material : Cellulose Acetate Useful capacity: 3L Total capacity: 4L

Dimensional drawing

270

257

18.5

18.5

200×100

152

130

6-M5 Tapping screw

117

A←

Top view

270

147

150

200×100

156

152

13097

102

Top view

A↓

［T-30LP］609006

［T-30LP-LX］104657

Model

3ℓResin reservoirs

［T-30LP］

Dimensional drawing

210195

17.5

158

160

100

200

Top view

A←

φ116P.C.D120

M8BoltInstallation hole

PCD100 160

200

170

154

110

210190 M8Bolt

Installation hole

Oil fill capOil fill cap

φ70

Top view

A←

210195

17.5

φ116PCD120

174

158

160

100

200

Top view

A←

M8BoltInstallation hole

［T-20L-AF］104301

［T-20L-KF］104302

［T-20L-HB］104403

2ℓMetal reservoirs

Model

149 150

Reservoirs

Applicable pump Model Part Number Pump position Mounting Oil level switch

AMZ100S, AMOAMR-III-150

T-30L-AOF 104326 Right Foot —T-30L-AOB 104426 Right Back —

MMXL-III MMX-IIAMS

T-30L-LXF 104313 Left Foot —T-30L-LXB 104413 Left Back —T-30L-RXF 104314 Right Foot —T-30L-RXB 104414 Right Back —

AMI-300SAMI-300

T-30L-LHF 104318 Left Foot WithoutT-30L-LHB 104418 Left Back WithoutT-30L-RHF 104319 Right Foot WithoutT-30L-RHB 104419 Right Back WithoutT-30L-OLHF 104324 Left Foot WithT-30L-OLHB 104424 Left Back WithT-30L-ORHF 104325 Right Foot WithT-30L-ORHB 104425 Right Back With

AMI-1000SAMI-1000

T-30L-LKF 104316 Left Foot WithoutT-30L-LKB 104416 Left Back WithoutT-30L-RKF 104317 Right Foot Without T-30L-RKB 104417 Right Back Without T-30L-OLKF 104322 Left Foot —T-30L-OLKB 104422 Left Back —T-30L-ORKF 104323 Right Foot WithT-30L-ORKB 104423 Right Back With

ACM-IIAM

ADM

T-30L-LAF 104311 Left Foot WithoutT-30L-LAB 104411 Left Back WithoutT-30L-RAF 104312 Right Foot WithoutT-30L-RAB 104412 Right Back Without T-30L-OLAF 104320 Left Foot WithT-30L-OLAB 104420 Left Back WithT-30L-ORAF 104321 Right Foot WithT-30L-ORAB 104421 Right Back With


Model

●Material : SPCC Total capacity : 3.2L Useful capacity : 2.1L Coating color : Silver

Dimensional drawing

160

300280

154

23110

M8 BoltInstallation hole

97

147

Top view

A←

290

160

100102

97

158

290300285

150

147M8 BoltInstallation hole

Top view

A←

290300285


φ120φ116203

158

Top view

A←

100

160

160

100PCD10

0

203

158

300285

M8 BoltInstallation hole Top view

A←

φ70

290

［T-30L-AOB］104426

［T-30L-LXF］104313

［T-30L-ORAF］104321

［T-30L-OLHF］104324

［T-30L-OLH］

151 152

Reservoirs




MMXL-III MMX-IIAMS


AMI-300SAMI-300

T-40L-LHF 104348 Left Foot WithoutT-40L-LHB 104448 Left Back WithoutT-40L-RHF 104349 Right Foot WithoutT-40L-RHB 104449 Right Back WithoutT-40L-OLHF 104354 Left Foot WithT-40L-OLHB 104454 Left Back WithT-40L-ORHF 104355 Right Foot WithT-40L-ORHB 104455 Right Back With

AMI-1000SAMI-1000

T-40L-LKF 104346 Left Foot WithoutT-40L-LKB 104446 Left Back WithoutT-40L-RKF 104347 Right Foot WithoutT-40L-RKB 104447 Right Back WithoutT-40L-OLKF 104352 Left Foot WithT-40L-OLKB 104452 Left Back WithT-40L-ORKF 104353 Right Foot WithT-40L-ORKB 104453 Right Back With

ACM-IIAM

ADM

T-40L-LAF 104341 Left Foot WithoutT-40L-LAB 104441 Left Back WithoutT-40L-RAF 104342 Right Foot WithoutT-40L-RAB 104442 Right Back WithoutT-40L-OLAF 104350 Left Foot WithT-40L-OLAB 104450 Left Back WithT-40L-ORAF 104351 Right Foot WithT-40L-ORAB 104451 Right Back With

Model Dimensional drawing

285300

200

150

290

203

158

P.C.D 120 φ116


Top view

A←

PCD100

285300

200

150

290

Oil fill cap

203

158


φ70

Top view

A←

200

290

150

147

102 97

154

23110

300280


Top view

A←

300285

200

150

290

158


97

147

Top view

A←

［T-40L-OLAF］104350

［T-40L-OLHF］104354

［T-40L-LXB］104443

［T-40L-AOF］104356


●Material : SPCC Total capacity : 6.3L Useful capacity : 4.2L Coating color : Silver

153 154

Reservoirs




MMXL-III MMX-IIAMS


AMI-300SAMI-300

T-80L-LHF 104378 Left Foot WithoutT-80L-LHB 104478 Left Back Without T-80L-RHF 104379 Right Foot WithoutT-80L-RHB 104479 Right Back Without T-80L-OLHF 104384 Left Foot WithT-80L-OLHB 104484 Left Back WithT-80L-ORHF 104385 Right Foot WithT-80L-ORHB 104485 Right Back With

AMI-1000SAMI-1000

T-80L-LKF 104376 Left Foot WithoutT-80L-LKB 104476 Left Back WithoutT-80L-RKF 104377 Right Foot WithoutT-80L-RKB 104477 Right Back Without T-80L-OLKF 104382 Left Foot WithT-80L-OLKB 104482 Left Back WithT-80L-ORKF 104383 Right Foot WithT-80L-ORKB 104483 Right Back With

ACM-IIAM

ADM

T-80L-LAF 104371 Left Foot WithoutT-80L-LAB 104471 Left Back WithoutT-80L-RAF 104372 Right Foot Without T-80L-RAB 104472 Right Back Without T-80L-OLAF 104380 Left Foot WithT-80L-OLAB 104480 Left Back WithT-80L-ORAF 104381 Right Foot WithT-80L-ORAB 104481 Right Back With

Model Dimensional drawing

200

150102

97158

147

150

530540525 M8 Bolt

Installation hole

Top view

A←

200

150

530540525

P.C.D 120 φ116

203158


Top view

A←

200PCD100199

154

110

530540520

55

23


φ70

Top view

A←

200154

23110

540520

530


97 102

147

150

Top view

A←

［T-80L-LXF］104373

［T-80L-OLAF］104380

［T-80L-OLHB］104484

［T-80L-AOB］104486


●Material : SPCC Total capacity : 12.3L Useful capacity : 80L Coating color : Silver

Oil level switchFilter/ StrainerEliminatorPressure gaugePressure switchLudo-sensorAir-Oil sensorAir-Oil system & Sensing system

157

159

161

162

163

164

166

167

Oil level switch

Filter/ Strainer

Pressure gauge

Pressure switch

Ludo-sensor

Accessories

157 158


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Model Part Number terminal boxWL-100-U30BS 109221

—

WL-105-U32BS 109222WL-120-U50BS 109223WL-150-U35BS 109224WL-150-U50BS 109225WL-160-U80BS 109226WL-190-U80BS 109227WL-210-U50BS 109228

WTL-100-U30BS 109271

○

WTL-105-U32BS 109272WTL-120-U50BS 109273WTL-150-U35BS 109274WTL-150-U50BS 109275WTL-160-U80BS 109276WTL-190-U80BS 109277WTL-210-U50BS 109278

Oil level switch

Use for oil level detection.Specifications

Model

［W-105B］［W-105-02］

Examples for using oil level switch

Lead switch

Float

Magnet

100V or 200V

Output terminal

Buzzer or lamp

Power relay

W L U BS

Terminal box

Contact point for lower limitOperating position unit / mm

Contact point for upper limitOperating position unit / mm

Contact point for lower limitOperating position unit / mm

Contact point for upper limitOperating position unit / mm

Type of contact point for lower limit

Type of contact point for upper limit

Type of contact point for lower limit

Type of contact point for upper limit

Without markingT

Non existenceExistence

Terminal box

Without markingT

Non existenceExistence

Without marking Contact point A B Contact point B

S Contact point B

●1 Float

●2 Float

W L U

Without markingB

Contact point A（N・O）Contact point B（N・C）

Without markingB

Contact point A（N・O）Contact point B（N・C）

Dimensional drawing

30

φ50

66

□90

94□

φ60

60

6P

φ22

60

2-φ6.5145

±2

30

Lower limit position

Upper limit position

Upper limit position

Wiring port Terminal

Terminal

Wiring port

30

φ50

30

1 Float2 Float

10114

147

M8×1

200

5

φ18

ON

7.7

［W-105-02］［WTL］

Lower limit position

White Red Black

Example : 2 floatExample : 1 float

WL105-U35

White Red Black

WL105B-U35

White Red Black

Upper limitposition

Lower limitposition

Lower limit position Lower limit positionLower limit position Lower limit position

Upper limitposition

Upper limitposition

WL105-U35BS

35105

OFF

ON ON

ONON

ON 35105

35105

Contact type A contact (NO) ON at low levelContact capacity 0.5A,AC DC200V/30W smallerWorking tempeature range

-10～80℃(limited to liquid nonfreezing condition)

Working liguid specific gravity over 0.7Max. pressure 0.1MPa

Model Part Number Contact type SpecificationW-105-02 109704 A contact Without terminal box

Cord length 20cmW-105-02 (B) 109705 B contactW-105B 109706 A contact

With terminal boxW-105B (B) 109707 B contact

159 160


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Accessories

22

42

11

8φ7

IN Rc1/8OUT Rc1/8

1540 25.5

4-M6×1Depth12

7011

25

φ45

38

Connecting port（OUT）

Connecting port（IN）

2-φ7

φ36

M8×1

M8×1

25.5

25.5

14

φ 49

IN M10×1

OUT M10×1

4-M6×1

122

8467

40.5

（14）

SAB-30

SHUT O

PEN

TOKYO ROKA KOGYO CHO.CO

dd1p

LH

D

65

4

φ12.2

φ30

20

φ10φ8

［Element/ Strainer］［Strainer］

［Line filter］

［Recirculation filter］

Replacement filter element［F3E-125・F3E-40・

F3E-10］

Sintered strainer

［FY-20］［RF-250］［SAB-30］

［FX1-4］

［FY20］

［F3-6-125］

9076216

86130

742φ45

Filter

Rc1/2

Returningport

Magnet

φ52

φ82 4-φ6.5

Filter/ Strainer

In-Line oil filters help eliminate clogged flow units and MO-valves

Model

［FX1-4］［FY20］

［RF-250］［F3-6-125］

Connecting parts

CB-4 CS-4 SA4-16

R1/8

CB-6 CS-6 SA6-20

R1/8

［φ4 Tubing］

［φ6 Tubing］

Dimensional drawing

Line Filter

Model Part Number

Connecting port

Normal working pressure (MPa)

Pressure Loss

Filtration rating

FX1-4 109311 M8×11.0

0.1

40µFX1-6 209311 M10×1F3-4-125 109308 M8×1

Max.2.9125µ

F3-6-125 209308M10×1F3-6-40 209310 40µ

F3-6-10 209309 0.15 10µFY20 109313 Rc1/8 2.5 0.1 20µ

Replacement Filter Element

Sintered Strainer

Recirculation Filte

Strainer

Model Part Number Filtration ratingFXE 259304 40µF3E-125 259311 125µF3E-40 259312 40µF3E-10 259313 10µ

Model Part Number Filtration rating MaterialFYE 650147 20µ BC3

Model Part Number Filtration ratingRF-250 109317 250µ

Model Part Number D H L d d1 P Installation ScrewSAB-30 259353 56 33 44 30 35 48

4-M4SAB-40 259354 65 34 69 40 45 57SAB-50 259355 80 34 135 50 56 75 4-M5SAB-70 259358 108 70 120 70 80 100 6-M6

161 162


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Filtration Particles down to 1 micron in sizeMax. working atmosphere Plastic bowl=1.0MPa Metal bowl=1.7MPaMax. working temperature Plastic bowl=52℃ Metal bowl=80℃Applicable flow rate 76ℓ/min.～19,800ℓ/min

Model Part Number Pressure range (MPa) Connection Installation pin

PB-7 109166 0.7

R1/8 AvailablePB-15 109167 1.5PB-50 109161

5PB-50B 109162TAF-7 109154 0.7

M8×1 —TAF-15 109155 1.5TAF-50 209117 5 M10×1 AvailablePB-35 209136

3.5 R1/8 Not availablePB-35B 209137

Eliminator

・ Removes impurity particles down to 1 micron in size.・ Vaporizes water completely.・ Provided with auto drain as standard equipment to

automatically drain removed impurities.・ Very easy to maintain. (Instantly removable bowl, quick-change cartridge).

Pressure gauge

A must for monitoring discharge pressure to keep pump in normal operation.

Specifications

Model

Dimensional drawing

［PB-7］［PB-50］［PB-35］

［PB-15］

［TAF-50］

Accuracy ±3%F.STemperature range 15℃～40℃

MaterialBourdon tube C6872T (Min.10MPa C5191T)Frame SPCC steel plate

Pressure gauge

Pressure gauge fitting plateModel Part Number

PP 109102* Not usable for PB-35 and PB-35B

Directions for use

• Use care not to drop or exert other strong impact.• Do not apply pressure beyond specified range.

Specifications

Principle of operation and feature

Model. Specifications. Dimension.

ModelFlow rate (l/min)

Bore (Rc)Outside dimension (mm)

Weight (kg)Material

Max. Min. Overall height Overall width Depth Head Bowl

Plastic bowl type

3P-020-PT2-Fi 560 1701/4

190 76 76 1.5

Zinc diecast Poly-carbonate

3P-035-PT2-Fi 980300 290 95 95 1.5

3P-060-PT4-Fi 1,750 1/23P-090-PT6-Fi 2,450 850 3/4

390 127 127 2.53P-150-PT8-Fi 4,250 1,275 1

Metal bowl type

3P-020-PT2-Fi 560 1701/4

190 75 66 1Zinc

diecast

Aluminum

3P-035-MT2-Fi 980 300290 95 95 1.5

3P-060-MT4-Fi 1.75 300 1/23P-090-MT6-Fi 2,450 850 3/4

490 127 127 2.5Aluminum diecast

3P-150-MT8-Fi 4,250 1,275 13M-400-M12-Fi 11,300 3,400 1-1/2

770 217 217 2173M-700-M16-Fi 19,600 5,950 2

1. Efficient separation As air flows, forced to change its direction in the bowl, moisture, oil and dirt

particles in it are coagulated and accumulated on the bottom of bowl and intermittently drained.

2. Coagulation Air entering stainless steel filter is rubbed by stainless steel mesh screen and

rid of foreign particles down to 2 microns in size.

3. 1-micron filtration Submicron particles in the air are separated by cotton/polyester filter.

4. Vaporization Air pressure is reduced to a minimal level at the final point of filter medium,

where air temperature is slightly increased by friction between air and filter medium to heat and vaporize micro-drops of moisture left in the air.

Cotton/ Stainless/ Polyester

Down flow

Double-layeredfilter

Auto-drain

High speed vortex Effect

Stainless wavy filter

Up-flow, Quick change in flow direction

**

MPa0

1

2

5

φ52

（3）（29.5）

3

4

1710

14

R1/8

Installation pin

MPa0

0.1

0.2

0.3 0.4

0.5

0.6

0.7

25

55

33

2-M8×1For φ4 tubing

2-φ6.2

41 18

φ52

Installation pin

φ52

25

33

2-M10×1

4118

MPa

0

1

2

5

0

3

4

57.5

For φ6 tubing

Installation pin

［TAF-50］

［PB-50B］

［TAF-7］

0

0.5

1

1.5 2　

2.5

3

3.5LUBE

25

8

R1/8

39.5

□12

9

φ43

0

0.5

1

1.5 2　

2.5

3

3.5LUBE

R1/8

□12

φ43

91525

187

3825

21

35.5

2-φ3.5

2-φ6.28.4 1.6

［PB-35］［PB-35B］ Pressure gauge fitting plate［PP］

163 164


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② Blue③ Black

① Red24 21

122

537

62

φ51

60

26

50

50

2-φ3.8

1.2

16312-φ5

4-φ5.6φ42

φ31

PlateModel：SPS-T

Pressure switch

Installed on main piping to detect any abnormal pressure in the whole system.

Specifications

Model

Specifications

Model

HEX14

Ｒ1/8

35.7

11 6

8

φ26

9

［SPS］［PS］

［SPS］［PS］　

Dimensional drawingDimensional drawing

SPS PS

Electrical ratingsAC120/240V 135VA(AC250V for non-electrical appliance application) DC28V 2A

Operating pressure See list below.Proof pressure 4.4MPaBurst Pressure 14.7MPa

Model Part Number

Contact type

Upper limit pressure(MPa)

Lower limit pressure(MPa)

PS-B170 209170 NC 1.667±0.049 0.883±0.147PS-A170 209171 NO 1.667±0.049 0.882±0.147PS-B014 209172

NC

0.137±0.029 0.069±0.029PS-B150 209173 1.471±0.049 0.883±0.147PS-B021 209174 0.206±0.029 0.147±0.029PS-A015 209175 0.147±0.029 0.098±0.029PS-A115 209176

NO

1.128±0.049 0.441±0.098PS-A011 209177 0.108±0.029 0.049±0.029PS-A150 209178 1.471±0.049 0.883±0.147PS-A014 209203 0.137±0.029 0.069±0.029PS-A180 209204 1.765±0.049 0.883±0.147PS-A110 209205 1.079±0.049 0.558±0.147

Rating 250V,5A 125V,10AContact type

Switch OFF on pressure rise in red-blue circuitSwitch ON on pressure rise in red-black circuit

Model Part Number Upper limit pressure(MPa)

Lower limit pressure(MPa)

SPS-8TP-17/14-3/8 209181 1.7 1.4SPS-8T-1.0/0.5-1/4 109181 0.1 0.05SPS-8T-2.5/2.0-1/4 109182 0.25 0.2SPS-8T-4.0/3.5-1/4 109183 0.4 0.35SPS-8T-12/9-1/4 109184 1.2 0.9

* Use PS pressure switches in combination with junction PV-1.

Directions for use

• Use care not to drop or exert other strong impact.

Controller

Interface

LUDO-sensor

Metering valve

Sensor cable

Main tubing

Main tubing

Pump

LUDO-sensor

For monitoring oil flows to lubrication points on tubing beyond metering valve in lubrication system.

Specifications HOW to order

LS MThe length of cable (1m step)

■ LUDO-sensor

IF 8CH■ Interface

TK M

The length of cable (1m step)

■ Multi core cable

With connector at one end : 1With connectors at two ends: 2

System Planning

LUDO-sensorDetection capacity Min. 1ｍℓ/min (working viscosity 65mm2/s)Working viscosity range 65～1300mm2/s

Directions for use

• See the instruction manual.

AMZ- Ⅲ：P.93

AMO- Ⅱ-150S：P.99

AMI-300S・1000S：P.101


PVSPVS Junction：P.111

For MOSMetering valve

PV Junction：P.108

For MOMetering valve

MOMOS Metering valve：P.107

AMO- Ⅲ DS：P.97



For MO2(C) Valve


165 166


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Sensor cable

IN（M8×1）

36 17

（48）

φ4.2

17

33

OUT（RC1/8）

Dimensional drawing

［LUDO-sensor］

［Interface］

1P2P3P

1P2P3P

4P5P6P7P8P

1P2P3P4P5P6P7P8P

1P2P3P4P5P6P7P8P

1P2P3P4P5P6P7P8P

（33）

75 65

113

105

4－φ3.5

Sensor input terminal 3Sensor out put

Sensor input terminal 2Sensor input terminal 1

Sensor flame groundPower input

Air-Oil sensor mounting panel

System planning

OA- ⅠAir-Oil Sensor

Integral element of oil/air lubrication system. (suitable for detection on oil tubing beyond mixing valve)

Specifications

Sealed wiringLubrication points

Branch tubing

Air tubing

Main tubing

Machinecontrol panel

Air-Oil metering valve

Solenoid valveFilter regulator

Eliminator

Air compressor

Pump Air-Oil Sensor

Dimensional drawing

Tubing connection（φ4）

LED（Red）

187

168 94

99110

5000

30 40 66

28

202

1 Port2 Ports3 Ports4 Ports5 Ports6 Ports

123456

φ4φ6

46

OA-Ⅰ-

Model

Model Model

4-φ5.5

L1L2

4066

Power/Voltage DC24±10%Abnormal output Photo coupler (open collector)Working tempeature range 0～+50℃ (no sweating)Working ambient humidity 35～85%RH

Part Number Pipe O.D (φ)420031 4420032 6

Sequential number L1 L2 Part Number

1 60 44 6130112 88 72 6130123 116 100 6130134 144 128 6130145 172 156 6130156 200 184 613016

167

Tubing Parts

50 100 150

16012080400

50 100 150

16012080400

50 100 150

16012080400

When huge ups and downs are observed:

Stable oil flow, no up and down and no “0” flow.

MIX-A

When the values are low in general :

Air Oil sensor / logger

Sensing

Store the data obtained when the machine is operating in fine conditions and use it as the standard data for the comparison.

Air Oil sensor

Machine tool

Stamping machine

Cutting machine

Lathe

Loader

Element parts

Count

Count

Count

sec

sec

sec

Air Oil sensing system

Air Oil sensor / loggerCompressed air carries a metered volume of oil discharged from the mixing block to each lubrication point.

Tubing Parts　Compression partsClosure plugs/ Sealing washers　Closure plugs, Blanking plugTubingPipe clipsFlexible hose　For low pressure　For moderate and high pressureAdapters　Straight adapter　Elbow adapter/ T-adapterConnectorsCouplersPush-in fitting Fitting for limited space/ BrushWire brush/ Swivel elbowFitting　Fitting for steel tubing　Fitting for copper tubing For oilBanjo elbow, Jet nozzle, Nozzle adapterSight feedStraight tube end, Check valveReplacement parts

169

170

171

172

173

174

175

175

177

179

181

182

183

184

185

186

187

188

189

190

Compression parts

Flexible hose

Adapters

Connectors

169 170


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Tubing P

arts

Closure plugs/ Sealing washers

Compression partsTubing Parts

Used for connecting tubing to junctions, adapters and metering valves.

B 13

d d1

T

d2

B 24

T

B L1L2d

T

B L1L2 7d

T

d2

d1

L

9.5

10

dd 21

CN-4-B is special parts for braid tubing.


［CN-4-B］

［CB-4-B、CB-6-B］


Model Part Number

Tubing O.D. (φ) T d1(φ) d2(φ) B

CN-4 1062514 M8×1 4.2

1010

CN4-B 166268 —CN-6 206251 6 M10×1 6.2 12 12

●Material : C3604

Model Part Number

Tubing O.D. (φ) T d1(φ) L1 L2 B

CB-4-10 1062524 M8×1 4.2

11.6 410

CB-4-8 1062538

CB-4-B 166253 20 12CB-6 206252 6

M10×1 6.212.5 4

10CB-6-B 166255

820 12

CB-8 207252 M14×1.5 8.2 18.5 4.5 14●Material : C3604

Model Part Number

Tubing O.D. (φ) d1(φ) d2 (φ) L

CS-4 106254 4 6 4.1 5CS-6 206254 6 8 6.1 6CS-8 207254 8 10 8.1 6.5

●Material : C3604

Model Part Number Tubing O.D. (φ) d1(φ) d2 (φ)

TI-4 106271 4 3.8 2.5TI-6 206271 6 5.8 4TI-8 207271 8 7.8 6

●Material : C3604

Closure plugs, Blanking plugs

B

T

L2L1

T

L B

B

T

L2

L1

d2d1

t



Model Part Number L1 L2 T BCP-4 106255 16 12 M8×1 8CP-6 206255 20 15 M10×1 10CP-8 207255 25 17 M14×1.5 17

●Material : C3604

Model Part Number d1(φ) d2(φ) TSW-8 207610 12 8 1SW-10 207611 14 10.1 1SW-12 207612 16 12.1 1.5SW-14 207613 18 14.1 1.5

●Material : C2600

Compression nutlosure plug

Model Part Number L T B

BP-1 540170 7 R1/8 5

BP-2 290038 9 R1/4 6

●Material : Steel

Blanking plug

Use with sealing washer.

Model Part Number L1 L2 T BBP-8 206274 10 6 M8×1 11BP-10 206275 10 6 M10×1 12BP-12 206276 10 6 M12×1 14BP-14 207276 13 8 M14×1.5 17

●Material : C3604

Blanking plug

Sealing washer

Compression bushing

Tube insert (For nylon tubing)

Compression sleeve

CB-4B and CB-6-B are special parts for braid tubing.

171 172


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arts



φ4

φ2.5

φ5

φ4Nylon tubing

Wire Braid

Tubing

［Braid tubing］

［Nylon tubing］

［Steel tubing］

Model

Model Part Number

Outer dia-meter

(φ)

Innner dia-meter

(φ)

Standard length (m)

Working pressure (MPa)

Burst Pressure (MPa)

Working tempeature

range

Minimum bending

radius (R) Color

NT-4 1068014 2.5

100

2.5 9.8

−20℃～

+70℃

12

Milky White

NT-4H 106806 4.4 17.6 16NT-6 218005

6 42.2 8.6 24

NT-6H 218006 3.7 15.2 27NT-8 218003 8 6 1.5 6.2 48

●Material : Nylon PA20

Model Part Number

Outer dia-meter

(φ)

Standard length (m)


Burst Pressure (MPa)

Working tempeature

range

Minimum bending radius

Surface treatment

BT-4 106803 5100

2.5 9.8 −20℃～ +70℃

R16EP-Fe/Zn

BT-6 218007 7 2.2 8.6 R17

Model Part Number

Outer dia-meter (φ)

Innner dia-meter (φ)

Standard length (m)

Tensile strength(MPa) Extension

AT-4 106811 4 32 0.6～1 41%

AT-6 206811 6 4.4●Material : JIS H4080A1050Td-0

Model Part Number

Outer dia-meter (φ)

Innner dia-meter (φ)

Standard length (m)


Tensile strength (MPa)

Extension

CT-4 106821 4 35

7 2 40%CT-6 218015 6 4.4 8 2.1CT-8 206823 8 6 6 2.3

●Material : JIS H3300C1220T-OL

Model Part Number

Outer dia-meter

(φ)

Innner dia-meter

(φ)

Standard length

(m)

Working pressure(MPa)

Tensile strength(MPa)

Extension Surface treatment

ST- 4Z 218011 4 2.6

225

3MPa以上 25%

Ep-Fe/Zn

8/CM

ST- 6Z 218012 6 4.6ST- 8Z 206836 8 6.6

20ST-10Z 206837 10 8.6

●Material : JIS G3141 ( Equal to SPCC)

Tube clips

t L4

φ

L1

L2

W

L4 L2

φ

t

L3L1

W


Nylon tubing

Braided tubing

Aluminium tubing

Copper tubing

Steel tubing

Model Part Number

Number and O.D. of tubing

L1 L2 L3 L4 t W φ

PC-4-1 106301 4×1One side fixed

179 −

5

1.2

10

5.2

PC-4-2 106302 4×2 21PC-4-3 106303 4×3 25PC-4-4 106304 4×4

Two side fixed42

1032

PC-4-5 106305 4×5 46 36PC-4-6 106306 4×6 50 40PC-4-1L 106311 4×1

One side fixed16

9 −

6.2

PC-4-2L 106312 4×2 20PC-4-3L 106313 4×3 25PC-4-4L 106314 4×4

Two side fixed42

1032

PC-4-5L 106315 4×5 46 36PC-4-6L 106316 4×6 50 40PC-4-1LL 106321 4×1

One side fixed22

11−

8 15 8.5PC-4-2LL 106322 4×2 26.2PC-4-3LL 106323 4×3 30.4 11.2PC-4-4LL 106324 4×4 Two side fixed 50 11 34PC-4-5LL 106325 4×5 One side fixed 38.4 11.2 −

Model Part Number


L1 L2 L4 t W φ

PC-6-1 206301 6×1

One side fixed

20

10 51.2

10

5.2PC-6-2 206302 6×2 25PC-6-3 206303 6×3 31PC-6-1L 206311 6×1 19

6.2PC-6-2L 206312 6×2 24PC-6-3L 206313 6×3 30PC-6-1LL 206321 6×1 24.2

12 8 15 8.5PC-6-2LL 206322 6×2 30.4

Model Part Number


L1 L2 L4 t W φ

PC- 8-1 207301 8×1One side

fixed

23.712 6 1.6 11.5 6.4

PC- 8-2 207302 8×2 31.8PC-10-1 208301 10×1 29.2 14.4 8 1.2 15.4 6.2

173 174


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Model Part Number T L L1 L2 D D1 B

PH-N 403001 M6×0.75 28 21 5 φ11.7 φ10 12PH-NB 403007 M9×1.0 37 31 4 φ16.5 φ14 17

●Material : Steel

Model Part Number T L L1 L2 D D1 D2 B

PH-S 403002 M6×0.75 54 28 21 φ6 φ3.9 φ4 10PH-SB 403008 M9×1.0 69 35.5 27 φ8 φ6.2 φ5 14

●Material : Steel

Model Part NumberPH-SE 403002

●Material : Steel

DD1

PH-SPH-SB

PH-NPH-NB

403002403008

403001403007

Flexible hose (For low pressure)

40 L25

d3

d2d1

FH

φ4φ6

46

Tubing diameter25mm Unit50mm Unit100mm Unit500mm Unit

Length L（mm）

175～250 250～10001000～20002000～5000

How to orderDimensional drawing

R1/8

55

φ6.3R1/8 HEX-17

HEX-19

D

L

Dimensional drawing

Sleeve

Hose11

With screw

Sleeve Hose

Pliers

Hose stud


LL1L2

B

T

D D1

● Hose sleeve

B LL1 L2

D1 T

13

MK0103

D

D2

● Hose stud

M6×0.75

HEX10

28

33

42（52）

φ6

● Hose stud elbow

How to connections (PH-60)

Model

［For moderate and high pressure］

［For high pressure］

Flexible hose (For moderate and high pressure)

PH-60

PH-60B

Outer diameter 4 6Working pressure 3 4

Working temperature range −20℃～＋90℃Minimum bending radius 40 120

d1（φ） 4 6d2（φ） 8 10d3（φ） 10 13.5

Directions for use

• Please make some allowance for length, bending radius and working pressure.• Please make sure that tubing is not twisted.• Please do not bend the tubing at close point to the connectors.

Specifications

Model Part NumberWorking pressure （MPa）

Minimum bending

radius（R）D（φ） L（mm）

L1- 5 250151

10 85 13.5

500L1- 7 250152 700L1-10 250153 1000L1-15 250154 1500L3- 5 250161

35 105 15

500L3- 7 250162 700L3-10 250163 1000L3-15 250164 1500

For moderate pressure and high pressure (working temperature -40℃～+100℃)

For high pressure (working temperature -30℃～+80℃)

Model Part Number

D（φ）

D1

（φ）Standard length

Working pressure （MPa）

Burst pressure （MPa）

Minimum bending radius

（R）Material Color

PH-60B 403010 8.3 3.6100 20 72

15Polyamide Black

PH-60B 403020 12.37 6.35 40

Directions for use

• Please make some allowance for length, bending radius and working pressure.

Insert the hose sleeve into the hose. Then rotate counter-clockwise. Applying some oil on the hose surface will make it easier to handle. Stop when reaching the position 11mm away from the end. Then insert the hose stud by rotating clockwise until the hexagonal portion of the hose stud touches the hose sleeve.

175 176


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B

T1

T2

L2

L1

HEX108

R1/8M8X1

CB-4-10 or CB-4-8

17

φ4.2

R1/8 M8X1Rc1/8

8 832HEX14

Rc1/8

HEX14

R1/4 M10X1

11 640

8

M8×1

T

HEX8 L1L2

CS-4CN-4

Dimensional drawing

HEX10 258 8

M8×1R1/8

Model

How to connect tubing

SAR-4

SAR-6

SAAdapter

HEX1411

R1/4

TL

Dimensional drawing

M8×1

M10×1HEX12 28.58.5

HEX146

M12×1d

T

L

Model

B 186

T2

T1

Compression bushing

Compression sleeve

Compression bushing

Compression sleeve PJ Junction

Model Part Number

Tubing O.D. (φ) L1 L2 T1 T2 B

SA4-16 106001

4

16 8

M8×1R1/8

10SA4-20 106002 20 12SA4-25 106003 25 17SA4-30 106004 30 22SA4-35 106005 35 27SA6-20 206001 6 20 8 M10×1 12SA8-25 207001 8 25 10 M14×1.5 R1/4 17

●Material : C3604

Model Part Number Tubing O.D. (φ) T1 T2 BSA4-5A 106082

4 M8×1

M 5×0.8

10SA4-6A 106084 M 6×1SA4-6B 106085 M 6×0.75SA4-7A 106087 M 7×1SA4-8A 106088 M 8×1SA4-10A 106089 M10×1

12SA6-6A 106094 6 M10×1 M 6×1SA4-U 106099 4 M 8×1

1/4-28UNF10

SA6-U 106353 6 M10×1 12●Material : C3604

Model Part Number Tubing O.D. (φ) T LSA4-2R 106091 4 M 8×1 18SA6-2R 206081 6 M10×1 20

●Material : C3604

Model Part Number Tubing O.D. (φ) T d (φ) LSA4-12A 206012 4 M 8×1 3 14SA6-12A 206011 6 M10×1 4 16

●Material : C3604※ Use with sealing washer.

Model Part Number Tubing O.D. (φ)SA6-8T 106095 6

●Material : C3604

Model Part Number Tubing O.D. (φ)SA-4K 106011 4

●Material : C3604

Model Part Number Tubing O.D. (φ)SAR-4 106061 4SAR-6 206223 6

●Material : C3604

Model Part Number Tubing O.D. (φ) L1s L2 TSAT-6A 106062

420 4 M6×1

SAT-6B 106065 23 7 M6×0.75●Material : C3604

Model Part Number Tubing O.D. (φ)SAT-1R 106081 4

●Material : C3604

177 178


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Elbow adapter/ T-adapter

Adapter

T1 T2

B L1L2

Rc1/8 M8×1

1424

10

3514 8 8

14

Rc1/8 R1/8 M8×1

M8×1

14

M8×1

8

20

EA

M8×1 Taper（Taper 1/16）

M8×1（φ4 Tubing）

1420

68

1.5 Reference position of screw

7

φ17


1123

M8X1

14

M8X1

B

T1 T2

L8

14

2-Rc1/8 M8×1

24107

1410

34

R1/8Rc1/8M8×1


Model Part Number

Tubing O.D. (φ) L T1 T2 B Material

EA4-6A 106076

4 20 M8×1

M6×1

14

C3604EA4-6AS 106074 SS330BEA4-6B 106075 M6×0.75 C3604EA4-US 166036 1/4-28UNF SUM-21EA4-8B 166054 M8×1.25Taper C3604EA6-6AS 166048

6 22 M10×1M6×1Taper

16 SUM-21EA6-U 166040 1/4-28UNF

Model Part Number

Tubing O.D. (φ) L1 L2 T1 T2 B

EA4-20 106021

4

20 8

M8×1R1/8

14

EA4-25 106022 25 13EA4-30 106023 30 18EA4-40 106024 40 28EA4-50 106025 50 38EA4-60 106026 60 48EA4-2R 206091 25 11 R1/4EA6-22 206092 6 22 8 M10×1 R1/8 16

●Material : C3604

Model Part Number Tubing O.D. (φ)EA4-1F 106031 4

●Material : C3604

Model Part NumberTA4-1F 106041

●Material : C3604

Model Part NumberTAR-1F 106051

●Material : C3604

Model Part Number Tubing O.D. (φ)EAR-4 106071 4

●Material : C3604

Model Part Number Tubing O.D. (φ)EA4-8A 106029 4

●Material : C3604

Model Part Number Tubing O.D. (φ)EA4-8Taper 106037 4

●Material : C3604

Model Part Number Tubing O.D. (φ)EA4-8T 106028 4

●Material : C3604

179 180


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Model Part NumberPGC-4 619322

●Material : C3604




T

Rc1/8HEX14 10

L

HEX14 2212

M8×1

Rc1/8

HEX10 238 8

2-R1/8

HEX1220

9.58

M6×1Rc1/8

L3 L2

Rc1/8 R1/8

L1

M8×1

3018

HEX14Rc1/8

1414

R1/8

Rc1/8

45゚

L

HEX14Rc1/8

M10×1

φ8.4

10 216 ※ Use with sealing washer

SC・EC・TCConnectors

SC

EC

14 228

M6×1Rc1/8

14 228

M8×1Rc1/8

10

M6×1T

10L

2-R1/8Rc1/8

28

8 8

14

2-Rc1/8R1/8

14 2612

R1/8

Rc1/8

M8×1

30

14 27

M10×1（φ6 Tubing）

Rc1/8

R1/8

30

29.7


This is for pressure gauge.

TC

Model Part Number L TSC1-20 106141 20

R1/8

SC1-25 106142 25SC1-30 106143 30SC1-40 106144 40SC1-50 106145 50SC1-60 106146 60SC2 206141 20 R1/4

●Material : C3604

Model Part Number L1 L2 L3

EC1-22 106101 22

14 14

EC1-25 106102 25EC1-30 106103 30EC1-40 106104 40EC1-50 106105 50EC1-60 106106 60EC1-20 106107 20 12 12

●Material : C3604

Model Part Number LECC-22 106121 22ECC-25 106122 25ECC-30 106123 30ECC-40 106124 40ECC-50 106125 50ECC-60 106126 60

●Material : C3604

Model Part NumberSC-8T 106147

●Material : C3604

Model Part NumberSCR 106151

Model Part NumberSC-6A 106154

●Material : C3604

Model Part NumberSC-4 106174

●Material : C3604

Model Part NumberSC-10A 106177

●Material : C3604

Model Part NumberEC-6A 106181

●Material : C3604

Model Part NumberEC-8A 106182

●Material : C3604

Model Part NumberPGC-6 619434

●Material : C3604

Model Part NumberTCR 106161

●Material : C3604

Model Part NumberTCF 106171

●Material : C3604

Model Part Number L TECM-5A 106183

6M5×0.8

ECM-6B 106184 M6×0.75ECM-6A 106185 M6×1ECM-6BL 106192 8 M6×0.75

●Material : C3604

181 182


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φ9.9

φ4 Tubing

B

HEX10

φ9.9

φ9

φ7

14.9

L1

L1

L2

17.4

14.9

L2

L3

UL BE

4T

T

φ11.8

φ6 Tubing

HEX1217

22.68

UL BE

6

R1/8

R1/8

R1/8

HEX10

φ11.8

φ9.9

φ10

27.5

1714.9 1823

20.2

21.5

8

7.5

191014


Couplers/ Unions


B

T1 T2

L

Compression bushing,Compression sleeve

278 8

M8×1M8×1

HEX10

CS-4CN-4

［How to connect］


※ Use TI-4 for nylon tubing connection.

CB-4-8 CN-4CS-4 CS-4

R1/8 M8×1

8HEX10

8M8×1L

CB-4-8 CN-4CS-4 CS-4

M8×1

10HEX10

M8×130

18 5



［KP-4］［KP-4N］

Push-in fitting

Specifications

Model Part Number Tubing O.D. (φ) T1 T2 L BKP-44 106201 4×4

M8×1.0M8×1.0 25 10

KP-46 106202 4×6 M10×1.0 27 12KP-4R 106291 4 Rc1/8 25

14KP-66 106292 6×6

M10×1.0M10×1.0 29

KP-6R 106293 6Rc1/8 25

KP-RR 106294 — Rc1/8KP-88 207201 8×8 M14×1.5 M14×1.5 40 17PSC 207202 — Rc3/8 Rc1/8 25 21

●Material : C3604※ Use TI-4 for nylon tubing connection.

Model Part Number Tubing O.D. (φ) LKPR-4 106221 4 32

●Material : C3604

Model Part Number Tubing O.D. (φ) MaterialKP-4 106231

4C3604

KP-4N 106232 SS400

Model Part Number Tubing O.D. (φ)KPW-4 106211 4

●Material : C3604

Model Part Number T B L1 L2

KBC4-01-F 209503 R1/8 HEX1021

8KBC4-02-F 209504 R1/4 HEX14 11KBC4-M6-F 209501 M6×1.0

HEX104.5

KBC4-M6P0.75-F 209502 M6×0.75 20 3.5●Material : C3604

Applicable tubing diameter 4mm 6mm

Operating pressure Oil: Under 3MPaGrease: Under 4MPa Oil: Under 3MPa

Life Oil: Under 1,000,000 timesGrease: Under 100,000 times Oil: 1,000,000 times

Working viscosity range 2Ambient temperature range 0～60℃Applicable material of tubing 4mm nylon tubing 6mm nylon tubing

Model Part NumberKBC6-01-F 209513

●Material : C3604

Model Part NumberKBL6-01-F 209518

●Material : C3604

Model Part NumberKBE4-01-F 209523

●Material : C3604

Model Part Number T L1 L2 L3

KBL4-01-FN 209508 R1/8 26 21 8KBL4-M6-FN 209506 M6×1.0 22.5 17.5 4.5

●Material : C3604

183 184


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arts

Banjo elbow

Intended for use when lubricant is applied to chains, etc.


M6×0.75M8×1.0

φ8

8 218

HEX9

M6×1Taper 1/16

T

L1

41L2

8

M8×1M6×0.75

HEX8

□9

3014

CS-4：P.203

CN-4：P.203

CN-4：P.203 CS-4：P.203

SAT-6A：P.209

10

M6×1M6×0.75

1014

SAG4-6B

SATG-6B

ECMG-6AL、ECMG-6ALL

ECMG-6BL

Model Part NumberNYB 109405NYS 109406

Model Part NumberECMG-6BL 166039

Model Part Number Tubing O.D. (φ)ZE-6B 166045 4

Model Part NumberZE-8A 106027

Model Part NumberSYB 109417SYS 109418

Model Part Number L1 L2 TECMG-6ALL 106382 23 14 M6×1

Model Part Number Tubing O.D. (φ)SAG4-6B 106366

4SATG-6B 106064

●Material : C3604

Fitting for limited space Wire Brush


Handy for tubing connection in limited spaces such as at linear guide and ball screw.

Use with sealing washer

Brush


Rc 1/8 Rc 1/8

2412

6720 12

3311

6124 12

175

［NYB］［NYS］


Nylon Brush


Rc 1/8 Rc 1/8

2412

6820 12

3516

8750 12

4012

［SYB］［SYS］


225

1.5

1.5

27.5

8

φ9

M6×0.75

M8×1φ4 Tubing

HEX8

□10

524.5

16

M8×1

M8×1

13

Use with sealing washer

［ZE-6B］［ZE-8A］


185 186


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Adapter assemblies [Fitting for Copper tubing]Adapter assemblies [Fitting for Steel tubing]


TB1

d

L

B2 TB1

d

L

B2

d

L2

L1

B

d

L2

L1

B

d

T

L1

L2 B

d

T

L1

L2 B

d

L

d

L

L

Bd

L

L

B

●Straight nipple ●Straight nipple

d

L

B2B1

d

L

B2B1

d

L

B d

L

B

●Union ●Union

●Elbow nipple ●Elbow nipple

●Elbow union ●Elbow union

●Tee ●Tee

●Nut ●Nut

●Sleeve

● Material : S25C ● Material : C3604BD

d

L

●Sleeve


Model Part Number Outer diameter d T L B1 B2

S61-SC 250111φ6

R1/8 34.5 14.014.0

S62-SC 290191 R1/4 37.517.0S81-SC 250131

φ8R1/8 35.5

17.0S82-SC 290190 R1/4 37.5

Model Part Number Outer diameter d T L B1 B2

S61-BD 250101φ6

R1/8 27.0 12.0 12.0S62-BD 290219 R1/4 34.0

14.0 17.0S81-BD 250121φ8

R1/8 31.0S82-BD 290245 R1/4 35.0

Model Part Number Outer diameter d L B1 B2

U6-SC 250112 φ6 43.0 14.0 14.0U8-SC 250132 φ8 52.0 17.0 17.0

Model Part Number Outer diameter d L B1 B2

U6-BD 250102 φ6 32.0 12.0 12.0U8-BD 250122 φ8 40.0 14.0 17.0

Model Part Number Outer diameter d L BEU6-SC 250114 φ6 26.5 14.0EU8-SC 250134 φ8 33.5 17.0

Model Part Number Outer diameter d L BEU6-BD 250104 φ6 20.0 14.0EU8-BD 250124 φ8 29.0 17.0

Model Part Number Outer diameter d L1 L2 B

T6-SC 250115 φ6 53.0 26.5 14.0T8-SC 250135 φ8 67.0 33.5 17.0

Model Part Number Outer diameter d L1 L2 B

T6-BD 250105 φ6 40.0 20.0 14.0T8-BD 250125 φ8 58.0 29.0 17.0

Model Part Number Outer diameter d L BN6-SC 250119 φ6 13.0 17.0N8-SC 250139 φ8 15.0 14.0

Model Part Number Outer diameter d L BN6-BD 250109 φ6 11.0 14.0N8-BD 250129 φ8 13.0 17.0

Model Part Number Outer diameter d LF6-SC 250118 φ6

14F8-SC 250138 φ8

Model Part Number Outer diameter d LF6-BD 250108 φ6 6.5F8-BD 250128 φ8 8.0

Model Part Number Outer diameter d T L1 L2 BE61-SC 250113

φ6R1/8 30.5 14.0

14.0E62-SC 290184 R1/4

33.517.0

E81-SC 250133φ8

R1/8 16.017.0

E82-SC 290043 R1/4 18.0

Model Part Number Outer diameter d T L1 L2 BE61-BD 250103

φ6R1/8 20.0 17.0 12.0

E62-BD 290277 R1/4 25.0 22.017.0E81-BD 250123

φ8R1/8

26.019.0

E82-BD 290246 R1/4 22.0

High pressure adapters for grease system to connect main tubing or to connect main tubing and Junction.

187 188


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arts

Sight feed

Visual performance indicators.

Jet nozzle

Nozzle adapter

Swivel elbow

For oil system

Model Part Number d (φ)J02 225008 0.2J05 225007 0.5J08 225006 0.8

Model Part Number

Tubing (φ) L2 L2 T1 T2 B d (φ)

NA-05 1069744 16 8 M8×1 R1/8 10

0.5NA-08 106975 0.8

Model Part Number SpecificationsSVL 109412 0.8MPa 100rpm/MAX



B

T1

T2

d

L2

L1

M8×1

M10×1φ4 Tubing

14

33

d

□13

31

12 HEX14

R1/8Rc1/8


T1

T2

8

B

d

L1L268

1140

45 26

Rc1/8

R1/8

1140

45 26

Rc1/8

Needle valve

R1/8

786037.5

85

Rc1/8

R1/8

Needle valve

8


［KEN-T］

［KEN-T］［KEN-M］

1242.5

18

HEX12

HEX12

HEX12

20.527.5

（3）R1/8

M8×1

12

44.5

2045

HEX12

HEX12

HEX12

20.527.5

（3）

M8×1

Indicator pin Indicator pin

［KEN-M］

Model Part Number T1 T2 B L1 L2 d SpecificationsSFB-4 106501 M8×1

Rc1/815 41 6 9 Gravity

FeedSFB-R 106502

Rc1/8SFB-RA 106503 M8×1SFB-RL 106504

Rc1/819 44 5 12

SF-R 10650515 41 6 9 Pressure

FeedSF-RA 106506 M8×1

Model Part Number SpecificationsSFB-N 106510 Gravity Feed with NeedleSF-N 106511 Pressure Feed with Needle

Model Part Number SpecificationsKEN-T 106672 For installing on valvesKEN-M 106673 For lubrication point installation

Model Part Number SpecificationsSF-D 106520 Pressure Feed

Model Part Number SpecificationsSFB-DN 106521 Gravity Feed with Needle

Indicator pin

Directions for use

• Handy for tubing connection in limited spaces such as at linear guide and ball screw.

• Be sure to use at speeds below maximum RPM. Use as a joint for rotary or rocking part.

Directions for use

• Clogging and/or high back-pressure at the termination points could hinder the lubricant flow.• Operational temperature range : 0〜70℃.

189 190

Drive bushing/ Barb fitting Replacement parts

Check valves

Used with nylon tubing with 4mm O.D. and 2.5mm I.D.

Model Part Number Applicable pump

Oil fill cap

OC-4 529409AMZ-Ⅲ、AMZ100S、AMO-150S-Ⅲ、AMO-Ⅱ-150S、MMXL-Ⅲ、MMX-Ⅱ、AMR-Ⅲ-150

OC-3 529432 MLZ、L5

OC-2 549005 EX、L20、ACM-Ⅱ、AM、ADM

OC-1 549006 L3、L8

Strainer OS-1 521037AMZ-Ⅲ、AMZ100S、AMO-150S-Ⅲ、AMO-Ⅱ-150S、MMXL-Ⅲ、MMX-Ⅱ

Suction filter

SF-11 489011AMZ-Ⅲ、AMZ100S、AMO-150S-Ⅲ、AMO-Ⅱ-150S、AMR-Ⅲ-150

SF-08 489008 AMI-300S、AMI-1000S、AMI-300、AMI-1000

SF-07 489007 MLZ

SF-10 489010 MMXL-Ⅲ

SF-A 500324 AMS

SF-13 489013 MMX-Ⅱ、L8

SF-12 489012 ACM-Ⅱ

SF-01 489001 AM、ADM

SF-05 489005 L20、EX

SF-L3 540727 L3

SF-L5 540562 L5

SF-LK 540562 LK

Inlet check valve

IC-2.5 529008 MMX-Ⅱ（2.5mℓ）

IC-5.5 529009 MMX-Ⅱ（5.5mℓ）、L-8、L-20

IC-EX 539001 MLZ、LK

Outlet check valve

OC-1 509001 MMX-Ⅱ、EX、L-8、L-20

OC-2 549070 MLZ、LK

Relief valve

RB-0.8 509002 AM、ACM、ADM、AMS 〈0.8MPa〉

RB-2.5 519002 AMI-100S、200S、300S、1000S 〈2.5MPa〉

RB-0.5 519003 AMI-300 〈0.5MPa〉

Directions for use

• Check and confirm flow direction and thread size.


R1/825HEX10

M8×1

29.5M8×1 M8×1

HEX10

R1/8 R1/823HEX10

T

7φ3

B

L

17

Nylon tubing


6 7

φ3

T

B16

● Drive bushing/ Barb fittings（Threaded type）

● Elbow drive bushing/ Barb fittings（Threaded type）


［HSAC］

［HJBC］

［HTUC］

（Oil fill cap, Strainer, Suction filter, Inlet check valve, Outlet check valve, Relief valve)

Model Part Number Specification T BSTE-4A 106931

Threaded type

M4×0.76

STE-5A 106933 M5×0.8STE-6B 106935 M6×0.75

8STE-6A 106936 M6×1STE-8B 106937 M8×1.25 9

Model Part Number Specification T L BETE-4A 106911

Threaded type

M4×0.7 13.5 6ETE-5A 106913 M5×0.8

15 8ETE-6B 106915 M6×0.75ETE-6A 106916 M6×1ETE-8B 106917 M8×1.25 16 9

Model Part Number 作動圧力（MPa）HSAC 109407 0.034HJBC 109415 0.034HTUC 109416 0.016

193

194

Seminar InformationLRA Analysis

Services Provided by LUBE

193 194


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rovided

b

y LUB

E

Seminar Information on Preventive Technology Using Worldwide Standard LUBE Lubrication

Proper teaching for proper use

Contents of the seminar

It is said that a sound introduction to lubrication techniques at worksites secures reliability and

maintainability of machinery and equipment, and yields significant economic effects, including

not only effective operation of equipment but also quality assurance of products. Through this

seminar on preventive technology using lubrication, we would like to help you upgrade your

lubrication techniques.

① Importance of machine lubrication and maintenance 10 min.

1. Abut the rates of lubrication trouble in machinery and equipment

2. About the importance of lubrication control in reference to failure rate curves

(bathtub curves)

3. About the difference between hand oiling and automatic lubrication

4. About the difference between oil and grease

5. Why should designated lubricants be used?

② Outline of LUBE’s centralized grease systems 20 min.

1. About the centralized grease systems● Types of centralized grease systems● Outline of LUBE’s positive displacement injector system● Outline of LUBE’s series progressive system

2. About the principle of operation

3. Comparison of centralized grease systems

4. How to select systems and cautions

③ About the maintenance of centralized lubrication systems 30 min.

1. For safe use of systems

2. Precautions for maintenance

3. Why LUBE special greases is approved for use many machine manufacturers

Questions and answers 20 min.

LRA Analysis (LUBE Real oil film Analysis)

What is LRA ?

Example report of LRA Analysis

History

Quantities of particles

Remarks

Representative particles are shown.

In the remarks column, a description is given of the location of wear, cause of occurrence, whether or not overhaul is required, etc.

Analysis No.Our control No. is assigned from sample to sample.Date of samplingCustomer sampling date

At the oil inlet point (large wear particle concentration), and 5 mm downstream of the inlet point (small wear particle concentration) on the particle concentration ferrogram of the oil trapped on the ferrogram.

Configuration of particlesTypes, forms, and quantities of wear particles trapped on the ferrogram are described.

Outline of particles

What is LRA ?

LUBE offers a series of LRA to find the best suited lubrication film state for your machines. Then

based on the analysis, we propose the minimal quantity lubrication (MQL) program with our

observations and opinions.

Easily retrofitted on your existing equipment

(1) Reduces your runnning costs

(2) Maintains accuracy and performance of your machines and

their essential parts

(3) Reduces Co2 Emissions

Diagnosis of lubrication status with LRA analysis (Lube Real lubrication film Analysis)

Centralized lubrication system planning　(1)System planning sequence　(2)Calculating oil requirements

Grease systemPositive Displacement Injector (PDI System) 　(1)System overview　(2)System planning sequence

Oil systemPositive Displacement Injector (PDI)(AMO-System) 　(1)System overview　(2)System planning sequenceSingle Line Resistance (SLR System) 　(1)System overview　(2)System planning sequence

Tubing connecting method

Refence for lubricant

SYSTEM PLANNING MANUAL

197

197

198

199

202

203

207

208

211

213

197 198

■Oil systemPositive Displacement Injector(PDI) - (AMO-System)(1) System Overview

The AMO-ⅢDS centralized lubrication system will deliver precise AMO-ⅢDSunts of oil to all of your lubrication points, and have the flexibility to be adapted to just about any applications imaginable. The AMO-ⅢDS pumps are electrically operated gear pumps, and offer many choices of controller options. The integrity of these system stems from the metering device the MOⅡ-Valve injector. The MOⅡ-Valve injector is a precisely calibrated piston distributor that will deliver an exact AMO-ⅢDSunt of oil upon main line pressure rise from the AMO-ⅢDS pump. The MOⅡ-Valve re-set and re-load when main line pressure returns to zero. The AMO-ⅢDS pumps come standard with an internal pressure relief valve and a low lubricant switch. Normally they also have an internal pressure switch that will monitor the main line for breakage. The AMO-ⅢDS pumps also have an option for a precision gear assembly that will allow the use of lubricants light as 22 Cst.

Characteristics:

1. The AMO-ⅢDS pumps can be with or without controller whitch allows the flexibility of just about any time or count interval required.

2. The AMO-ⅢDS pumps are motor driven gear pumps that are preset to deliver 150 to 180 cc/min. and create 285 psi of main line pressure.

3. The AMO-ⅢDS pumps have a 180 micron suction filter, but recommend an additional in line filter for added security against contamination.

4. The MOⅡ-Valve injectors are junction mounted distributors that can be arranged in just about any configurations imaginable.

5. The MOⅡ-Valves have 9 different discharge volumes to select from to meet the lubrication points actual cycle requirement.

6. Because the AMO-ⅢDS systems have the flexibility of individual distributor junction assemblies, one main line feeding tube, an optional pressure switch, makes the engineering of the system layout, the installation of the system as easy as possible. As well as monitoring as much of the system for main line breakage as possible.

Compression bushingCB-6：P.89

CP-6： P.90

Compression sleeveCS-6：P.89

〈System layout〉

Tubing φ6

Filter

MO2 Metering valve

Branch tubing φ4

Closure plug

Junction

AMOElectric gear pumpwith 3-ℓ resin reservoir

Lubrication system Positive displacement injector system

Tubing Single line（main tubing 6mm, tail tubing 4mm）

Lubricant Oil（68～1800cSt）

PumpType Motor driven gear pump AMO-Ⅱ-150S

Discharge volume 150/180cc/min（50/60Hz）

Reservoir 1.8ℓ, 3ℓ：Resin / 3ℓ, 4ℓ, 8ℓ：Metal

Controller Built-in (discharge time/interval timer), with indication lamps

Valve MO valve

(2) Calculating oil requirements

The amount of oil that is required for lubrication point is calculated by the following formulas and are based on experience and actual testing. The necessary requirement is calculated in cubic centimeters per hour. These formulas are based on an average of of 120 RPM. In general, the requirement should be doubled for every ten fold speed increase. There have been many calculating formulas published before that use surface smoothness, different operating conditions, RPM, load, ambient temperature, oil type, hazardous conditions, sealing conditions etc. Thus, the formulas below for calculating the oil requirements are not absolute. They are rather a benchmark, and based on the actual operating conditions should be adjusted for each particular application.

● Oil requirements calculation formulas

● The relationship between rpm and multiplier

■Centralized lubrication system planning

AF. BW.

CA.

G.

CH.

P.

FW.

CW.

Anti-friction bearing(Ball bearing, roller bearing, needle bearing)Oil volume Q(cc/h)=0.04×diameter×rows

Plain bearingOil volume Q(cc/h)=0.023×shaft diameter×bearing length

Flat slidea. Oil volume Q(cc/h)=0.0017×length×width(horizontal slide)b. Oil volume Q(cc/h)=0.006×length×width(vertical slide)

Cylinder slideOil volume Q(cc/h)=0.023×diameter×length

Ball bearing wayOil volume Q(cc/h)=0.012×length×rows

CamOil volume Q(cc/h)=0.0017× Contacting circumference ×width

GearOil volume Q(cc/h)=0.013×pitch circle diameter×width of gear

ChainOil volume Q(cc/h)=0.008×length×widt

(1) System planning sequence

Objective of lubrication：Decrease friction, cooling and extend bearing life.

・Locate al l wear surfaces that need to be

lubricated：bearings, slides, cams, gears, chains etc. Take into consideration RPM, load, ambient temperature and nearby hazard.

・Selecting lubricant：Determine frequency required (min. -hrs. -days). Select lubricant oil or grease, and note viscosity

・Selecting Desired Delivery Method：Automatic or manual. Intermittent or continuous. Single Line Resistance, Positive Displacement Injector, Series Progressive.

・Calculate Lubricant Requirements：For each lubrication point, calculate the necessary requirement of lubricant in cubic centimeters per hour. Then multiply or divide by desired frequency to determine necessary requirement per interval cycle. Add all the requirements together to get the total system requirement.

・Select Distributor：Based on the desired delivery method, choose the correct distributor for that method that will deliver the amount of lubricant required per interval period.

・Select Pump and Tank：Based on the desired delivery method and the system total requirements, choose a pump that meets those requirements. Take into consideration it is not recommended to use more than 80% of the pump output. Choose a tank that will meet the desired refilling interval.

・Select any Protection and Monitoring Device：Based on the type of system there are different monitoring devices that could be used if desired, flow sensor, pressure switch, cycle switch, low level switch or visual indication.

・Select Controlling Method：Determine if an external system controller will be required and select controls that will not only meet the system requirements, but also the chosen monitoring device if necessary.

・System Layout：Arrange nearby lubrication points into groups if desired. Based on the particular distributor chosen, arrange the distributors into same groups. Based on the system delivery method and necessary main and branch tubing, engineer the tubing layout and distributor locations.

・Select Necessary Tubing Parts：After system layout is complete, choose the correct amount of desired fittings, adapters, compression hardware, tubing etc. that will be required to plumb the system.

0.2

20 30 50 100 200 300 500 1000 2000 5000 10000 20000

0.4

0.6

0.8

1

1.2

1.4

1.6

1.8

2

2.2

2.4

2.6

2.8

3

→M

ULT

IPLI

ER

→RPM

199 200

System specifications

cc cc/h

AMO-ⅢDS

：1.8ℓ, 3ℓ

：4ℓ, 6ℓ, 8ℓ

Yes/No

φ　　　VAC　　　Hz

μF

1.5①

ℓ

cc/min

sec

sec

sec

sec

sec

sec

sec

sec

②

③

④

⑤＝③＋④

℃～　℃

sec⑫＝⑥＋⑪

sec⑪＝⑨＋⑩

sec⑩

⑥＝②＋⑤

⑦

⑧

⑨＝⑦＋⑧

cSt

m

m

m

m

cc

cc

ν

L

L′

V

V′

L″

Item

Item

1

18 19 20 21 22 23 24 25 26 27

9

10

14

15

16

17

11

12

13

2

3

4

5

6

7

8

Name of CompanyAdd.Section in chargePerson in charge

Name of sales officeDateQuote No.

Machine namesMachine model

LUBRICATION SYSTEM DATA SHEET(AMO-ⅢDS-SYSTEM)

A F

P

F W

C W

B W

G

C A

C H

0.04

0.023

0.023

0.00170.006

0.012

0.046

0.013

Antifriction(ball,roller,needle)bearing

Plain bearing(metal)

Flat slide way

Cylinder slide way

Ball roller bearing slide way

Gear

Cam

0.008Chain

Working oil

Maximum working viscosity

Total length of tubing

Total length of steel(copper) tubing

Total length of flexible hose

Distance to the furthest

Total oil discharge volume of valves

Maximum discharge volume of valve

System planningPump discharge volume when valve operating Valve operating time

Pressure risetime

Steel(copper) tubing

Flexible hose

System

Minimum discharge time of pump

Pressure relief time

Steel(copper) tubing

Flexible hose

System

Reset time of valve

Minimum interval time of pump

Minimum lubrication cycle time

Lubricating pump

Motor

Condenser

Reservoir

Controller　　Calculation of required oil volume

Lubrication points

Name of lubricating parts

Total Total

Abbreviated name Coefficient Dimension Width Calculating value

Bearing diameterDiameter

Width

DiameterSlide direction lengthPitchdiameterContacting circumference

Length

Row number

Row number

Length

Gear

Width

Width

Length

Length

RPM or stroke(stroke/m

in)

Oil requirem

ent(cc/h)

Ratio

Valve discharge volume (cc/shot)

Number of discharge

Lubricating cycle tim

e(min)

Actual oil volum

e

●Data sheet(2) System planning sequence

■To be considered1. Total length of main tubing (L) …ｍ The total length of the steel tubing and flexible hose in the

main tubing.2. The distance to the furtherest valve (l) …ｍ The length of the main tubing to the furtherest valve from the

pump.3. Total output of all valves (V) …cc

The total oil output of all valves.4. Maximum operating viscosity (v)…cSt

The oil viscosity at the lowest temperature of the working environment. (Not to exceed 1800 cst.)

■ Designing the system (How to complete Data Sheet)

1. Fill in the column 18〜21.2. Calculate required Oil Volume using the formula provided.

Put the results in column 22.3. Pick the smallest oil requirement from column 22, using

it as the divider, calculate the relative ratios to all other oil requirements. Put the results in column 23.

4. Select valves with the least amount of output as possible and assign the valve to each point. Valve output should be in accordance with the ratios in column 23. Put the results in column 24. Calculate the total and put the result in section 7.

5. Using the valve output in column 24 as the divider, divide the oil requirements in column 22 and put the results in column 25.

6. Select the largest value from column 25, using the following formula, calculate the inteval time for 1 cycle. Put the result in column 26.

　　　　　　　　T=1 interval time of cycle (min)　　　　　　　　V=Discharge volume of valve (cc/shot)　　　　　　　　Q=Oil requirement (cc/h)

7. Pick the largest value in column 25 and multiply by the values in column 24 to get the actual oil output per hour. Put the results in column 27.

8. Select System Specifications Put the customer information in column 1 - 8 in the System

Specification Section.9. Select Lubrication Pump Fill in specifications of the Lubrication Pump in section 17.10. Based on the working viscosity in section 2 and the main

line tubing length in section 6, use the table 1 to figure out pump discharge volume and put the result in section 9.

11. Use the following formula to calculate the valve operation time based on the data of total discharge volume of valve in section 7 and Pump Discharge Volume When the Valve in Operation in section 9 and put the result in section 10.

T’=Operating time of valve (sec)V =Total discharge volume of valve (cc)Q’=Pump discharge volume when the valve in operation (cc/min)

12. Use table 2 to establish the time to reach the maximum pressure.

13. Use the Valve Operation Time in section 10 and the Pressure Rise Time in section 11 to get the Minimum Discharge Time of the pump and put the result in section 12.

14. Establish the pressure relief time by using the table 3 and put the result in section 13.

15. Set the Valve Reset time as 1.5 second according to the valve specification.

16. Calculate the pump minimum interval time from the Pressure Relief Time in section 13 and the Valve Reset Time in section 14. Put the result in section 15

17. Calculate the Minimum Lubrication Cycle from the Pump Minimum Discharge Time in section 12 and the Minimum Interval Time in section 15. Put the result in section 16.

18. If the Minimum Lubrication Cycle in section 16 is longer than the lubrication cycle, the system would lose its integrity. Then the number of lubrication points should be reduced or adjust the Total Oil Discharge Volume of Valves in section 7.

v×78T’=

Q’

v×60T= Q

201 202

(1) System Overview

The basic principle of centralized lubrication systems is that oil will travel to the path of least resistance. These systems can be engineered to be either intermittent or continuous depending on the particular requirements. For intermittent systems the metering restrictors are called Flow Units and have 8 restriction sizes to choose from. For continuous systems the metering restrictors are called Control Units and have 10 restriction sizes to choose from. In either case for every size increase or decrease the amount of restriction will be either half or doubled from the previous size. Flow and Control units will deliver oil in a low pressure and small volume either intermittently or continuously depending on the chosen system, and have a wide range of working viscosities. LUBE SLR Systems can be used from small high precision machine to large casting machinery.Characteristics:

1. Because it is a single main line system, the layout engineering and installation are simple, and visual inspection is easy. 2. There are numerous LUBE SLR electric piston pumps with various outputs, sizes and voltages to fit and lubricate just about any

automatic intermittent application.3. There are numerous LUBE SLR electric gear pumps with various outputs, sizes and voltages to fit and lubricate just about any

automatic continuous application.4. All pumps have a suction filter to help prevent blockage, but recommend an in line filter to help ensure proper oil delivery.5. Be sure to choose the right size Flow or Control Unit to deliver the correct amount of oil to your lubrication surfaces.

Single Line Resistance(SLR)

〈System layout〉

Main tubing

Tail tubing

Piston pump

Automatic pump

Gear pump

Restrictor

Type of Lubrication system ntermittent or continuous resistanceTubing Single line（main tubing 4mm, tail tubing 4mm）Lubricant OilPump Automatic

Motor driven piston pump Motor driven gear pump0.8ℓ, 1.8ℓ, 3ℓ, 4ℓ, 8ℓ 2ℓ, 3ℓ, 4ℓ, 8ℓ

Reservoir Flow unit～8 sizes（03,02,0,1,2,3,4,5）Metering restrictor Control unit～10 sizes（05,04,03,02,0,1,2,3,4,5）

150

cc/min

5m

1m

10m

20m

30m

40m

50m

100

50

65 100 500 1000 2000cSt100

170 Discharge volume of pump Q

Distance to the tubing end

Maximum working viscosity

●Pump discharge volume when valve in operation (Table 1)

●Pressure rise time (Table 2) (0〜relief pressure…sec)

Pump

Total length (m)

AMO-ⅢDS-150S

Steel tubing Flexible hose

2 3.5 65 4.5 7.510 6 10.515 7.5 13.520 9 16.525 10.530 1235 13.540 1545 16.550 18

Each pump common

Total length (m) Steel tubing Flexible hose

2 5.5 5.55 5.5 610 6 715 6.5 7.520 7 8.525 7.5 930 8 1035 8.540 945 9.550 10

Main tubing

●Pressure rise time (Table 3) (0〜relief pressure…sec)

203 204

A FPF WC WB WGC AC H

0.040.023

0.023

0.00170.006

0.0120.0460.0130.008

φT F T

1 2 3 4 5 6 7 8 9 10

V

W

φ

Hz

μF ℓcSt（40℃/104°F）

cSt（100℃/212°F）

kgf/cm2

kgf/cm2

Item

Name of CompanyAdd.Section in chargePerson in charge

Name of sales officeDateQuote No.

Mechanical nameName of machine model

Antifriction (ball,roller,needle) bearing

Plain bearing(metal)

Flat slide way

Cylinder slide way

Ball roller bearing slide way

Gear

Cam

Chain

Calculation of required oil volume

Name of lubricating parts

Abbreviated name Dimension Width Calculating value

Bearing diameterDiameter

Width

Diameter

Length

Pitch diameterContacting circumferenceLength

Row number

Row number

Length

Gear

Width

Width

Length

Length

Required oil volum

e(cc/h)

Oil volum

e ratio

Lubrication points

System specifications

Type of system

Oil

Oil name

Working viscosity

CyclicContinuous

ManualAutomatic

Pump unit specification

Model

Part Number

Motor

Voltage

Output

Phase

Frequency

Condenser

Discharge volume

Discharge pressure

Interval

Oil level switch

Resrvoir capacity

Model

cc/h

Min

With/without

cc/shot

（Cam setting No.　　　　）

Condition Flow unit/Control unit

RPM or stroke(stroke/m

in)

Flow unit or Control unit Number

Multiplier

Capacity constant (φ

value)

Actual oil volum

e (cc/h)

Total

LUBRICATION SYSTEM DATA SHEET

●Flow constant of Flow Unit (φvalue) and multiplier (Table 4)

Flow unit number Flow constant Multiplier03 1.2 0.502 2.5 10 5 21 10 42 20 83 40 164 80 325 160 64

Note：The oil viscosity should be 32〜1300 cSt under operation temperature.

●Data sheet (Table 5)


Designing an Intermittent SystemSelection of Flow Unit

After calculation of required oil volume for each lubrication point, selection of Flow Unit determines whether or not the calculated oil volume will be discharged to each point. A random selection of Flow Unit will not produce any good results. In addition, it is not a perfect lubrication system if Flow Units with the same number provide different oil output depending on the places they are installed. (ie : being close v.s. far away from pump, or high v.s. low position) In LUBE-8LR centralized lubrication system, each Flow Unit is assigned the Flow Constant (φvalue) and, by selecting the pump to be used according to the total of φvalue of each Flow Unit in the system, the discharge volume from the Flow Units becomes perfectly balanced.

How to make Data Sheet (Table 5)

(1) Put lubrication data in Column 1-4.(2) Calculate the required oil volume to each lubrication point

using the previous calculation formulas and put the results in Column 5.

(3) Pick the smallest value in Column 5 as the divider and divide the other values in Column 5 to get relative oil volume ratio. Put the results in Column 6. Now the relative oil volume ratio for the smallest value is 1. Therefore let's decide its multiplier as 1 as well and put it in Column 8. As shown in Table 4, Flow Unit number for the multiplier 1 is 02. Put 02 in Column 7.

(4) Compare Table 4 and the relative oil volume ratios calculated in Column 6. Pick multipliers from Table 4 that are closest to each relative oil volume ratio in Column 6 and put them in Column 8. (ie : If a relative oil volume ratio in Column 6 is 7.5, put 8 in Column 8. If 13.2, put 16 in Column 8.)

(5) After completion of the above, select Flow Unit number and Flow Constant, using Table 4, that correspond to each multiplier in Column 8 and put them in Column 7 and 9 respectively

(6) Multiply the smallest value in Column 5 by the multipliers in Column 8 to obtain Actual Oil Volume (cc/h) and put them in Column 10.

(ie : If the smallest value in Column 5 is 0.5cc/h and the multipliers in Column 8 are 4, 16, 2 and 1, put the products 2, 8, 1 and 0.5 in Column 10.)

(7) Calculate the total of each Column 9 and 10 and put them in the total sections in Table 5. (φT and FT)

HSA

1

Filter

RodBodyCheck valve seatSpringClasp

Flow direction

Flow direction Model

205 206

1,000,000

500,000400,000

300,000

200,000

100,000

50,000

40,000

30,000

20,000

10,000

5,000

4,000

3,000

2,000

1,000

500

400

300

200

100

5040

30

20

10

54

3

2

1

.007

.014

.021

.028

.035

.07

.14

.21

.35

.7

1.4

3.5

7

14

35

70

2128

2.8

.28

.1

.2

.3

.4

.5

1

2345

10

2030

100

200300400500

1,000

40

V22,000

11,0008,500

5,500

4,500

2,200

1,100

850

625

420

320

215

110

85

65

42

20

7.2

3.9

3

2

XφT

50

2.1

P＝　　　×0.32f・VφT

f＝Flow（cc/min）V＝Viscosity of oil（cSt）P＝Pressure in tubing（kgf/cm2 ）T＝Total flow valueφ　

P f

●Flow constant of flow unit (φvalue) and multiplier (Table 8)

Control unit Number Flow constant Multiplier

5432012345

0.30.61.22.5510204050160

0.130.250.51248163264

●Relation between oil discharge pressure and oil discharge volume of pump (Table 9)

Pump

Number of flow unit

Discharge volume of pump cc/shot

0.5 1 2 3 4 5

5 150 250 450 700 800

10 115 180 320 560 680 750

15 96 150 255 450 570 640

20 82 128 225 360 480 550

25 68 108 180 320 400 470

30 58 90 155 280 330 400

40 48 65 120 215 250 290

50 60 94 155 185 215

60 72 115 135 160

70 84 84 125

80 96

90

Selection of Lubrication Pump(1) The total required oil volume has been calculated in Table 5.

Now, let's select a pump with the most appropriate output.(2) Count the actual total number of Flow Unit in the system

and pick the closet number of the Flow Unit from the first column in Table 6. Then choose the φT value, for the number of Flow Unit selected above, from Table 6 that is closest to the φT value calculated in Table 5. φT calculated needs to be smaller than φT selected from Table 6.

(3) The selected φT value indicates the minimum required output of the pump (cc/shot)- See the top row of Table 6. It is recommended to choose the pump with the output that is a little larger than the minimum required output.

Designing Continuous System Select Control Unit for continuous system by completing the Data Sheet as is done for selection of Flow Unit for intermittent system. Refer to Table 9 for the relation between Control Unit selected, pump output and pump output pressure.

(1) Mark the viscosity (cSt) of the given oil on V-axis.(2) Divide the total of Column 10 (FT) on the Data Sheet by 60

and mark the result on f-axis.(3) Join the above two (2) marks with a straight line and extend

the line until it intersects with X-axis. (4) Mark the maximum and minimum pump discharge pressure

on P-axis, (Generally, a well-balanced relation between pump pressure and discharge volume is attained when the pump is used at the pressure 2-6kgf/cm2.)

(5) Join the point on X-axis and two (2) points on P-axis above (Max. & Min. discharge pressure) with straight lines and extend them until they intersect with φT-axis. These two (2) points on φT-axis indicate the maximum and minimum value for the φ T value for the system being designed now. Therefore, the calculated φT value needs to fall in this range.

(6) To increase φT value, increase the size of Control Unit selected by one size and calculate new φT value. Repeat the same procedure until φT value falls into the range.

(7) To decrease φT value, decrease the size of Control Unit selected by one size and calculate new φT value. Repeat the same procedure until φT value falls into the range.

(8) Mark the final φT value on φT-axis and join it with the point on X-axis. The point on P-axis, where the line from φT-axis to X-axis crosses, indicates the pump discharge pressure.

20000

10000

500040003000

2000

1500

1000

500400

300

200

150

100

50

40

30

20

10

9

8

7

6

5

160001400012000

800070006000

900800700600

9080

70

60

25

191817161514

13

12

11

－15 －5 5 15 25 35 45 55 65 75 85 95－20 －10 0 10 20 30 40 50 60 70 80 90 100

4

3

2

1

Viscosity

Temperature

1：Oil ＃32 32.7cSt 5.6cSt2：Oil ＃100 101.0cSt 11.9cSt3：Oil ＃320 319.0cSt 26.0cSt4：Oil ＃460 454.3cSt 32.3cSt

40℃/104°F　 100℃/212°F

●The maximum φT value for intermittent system (Table 6)

●Viscosity Temperature graph (Table 7)

207 208

II and MGI-Valve injectors will re-set and re-load when main line pressure returns to zero. These systems have been designed and proven to work effectively with grease ranging from NLGI-000 to NLGI-1.

Characteristics:

1. There are numerous manual, electric pump with ranging output delivery per cycle and per minute, to satisfy not only your chosen delivery method, but more importantly to satisfy your bearing requirements.

2. MG II-Valve injectors have 8 different discharge volumes to select from to meet the lubrication points actual cycle requirement.

3. MGI-Valve injectors have 6 different discharge volumes to select from to meet the lubrication points actual cycle requirement, as well as having a visual indication pin for clogged tail tubes.

4. Both MG II and MGI-Valves are junction mounted distributors that can be arranged in just about any configuration imaginable.

5. Because the Grease Systems have the flexibility of individual distributor junction assemblies and one main line feeding tube, makes the engineering of the system layout and installation of the system as easy as possible.

Required grease volumeThere is a tendency that people oversupply grease due to a concern that grease supply may not be enough ： Excessive grease will increase power consumption and heat produced by excessive load of the grease and it may also cause grease leakage. So everything should be taken into consideration when deciding the grease volume. There is a large gap between the least amount grease given to bearing without damaging the bearing and the largest amount of grease given to the bearing without grease leaking out of the bearing. But what is the best grease volume? This ideal grease volume can be described in several ways. In general,

(1) 1/2〜3/4 of the space between the bearing and its housing.(2) 2/3〜3/4 of the space between the bearing and bearing cover,

when the bearing is installed horizontally;(3) 1/2 of the space between the bearing and its top cover and

3/4 of the space between the bearing and its bottom cover, when the bearing is installed vertically;

(4) Fill grease in the bearing and bearing cover for the low and

midium speed bearing if in dusty atmosphere;(5) When replacing the grease in bearing, the grease volume

should be calculated by the following formular

Q=D2.5/K……(1)D:Bearing diameter (mm)K:Constant Ball bearing K=900 Roller bearing K=350

These formulas are just basics. Actual grease volume need to be adjusted by rpm, load, and the bearing housing size in actual use


Variables to be considered1. Total tubing length… m

Total tubing length is the combined length of steel tubing (copper tubing) and flexible hose of the main tubing.

2. Total grease output metering valve …cc

Total grease output of metering valve is the total discharge volume of the valves.

3. Pressure relief time: The time required for the pressure relief mechanism to relieve

the pressure at the end of the main tubing down to valve reset pressure (1.4MPa(14kgf/cm2) after all valves have discharged. It is determined by the total length of tubing and the grade of the grease.

4. Interval time: The time between one discharge and the next discharge. The

interval time should be longer than the time required for pressure relief and valve reset time combined.

5. Pump pressure rise time

The time required for the pump to raise the pressure at the end of the main tubing up to 5MPa(50kgf/cm2 ).

6. Operating environment temperature

The operating environment temperature for NLGI No.1 is over ＋10 ℃/＋50°F and above 0 ℃/＋32°F for 000, 00 and 0 grade grease.

7. Grease specifications

Use lithium based grease with NLGI No. 000〜1 grade.

Note：When the base oil viscosity is too low, it may not be used. Please consult us.

(1)System Overview

The Grease centralized lubrication systems will deliver precise amounts of grease to all of your lubrication points, and have the flexibility to be adapted to just about any application imaginable. The Grease System have a wide assortment of manual, pneumatic and electric pumps to satisfy any feeding method

that you choose. The integrity of these systems stems from its metering device the MG II-Valve injector. There is also the option of an MGI-Valve which incorporates the use of a visual indicator pin at the valve which will pop out in the event of a clogged tail tube. MG II-Valve injectors are precisely calibrated piston distributors that will deliver an exact amount of grease upon main line pressure rise from the pump you choose. The MG

〈System layout example〉

Manual pump

Automatic pump

Junction

Main tubingMG2-Valve

Tail tubing

Point of lubrication

Positive Displacement Injector(PDI) ■Grease system

Lubrication system Positive displacement injector systemTubing Single line（main tubing φ8，tail tubingφ4）Pump Manual Motor drivenModel EGH-4C EGM-10S-4-7CDischarge volume 1cc/stroke 10cc/minDischarge pressure 10MPa（100kgf/cm2） 10MPa（100kgf/cm2）Reservoir 0.4ℓ 0.4, 0.7ℓController — —

Distributor MG2 valve

Model Positive displacement injectorOperating pressure 2.5Mpa（25kgf/cm2）Operating pressure 1.4Mpa（14kgf/cm2）Discharge volume 0.03, 0.05, 0.1, 0.2, 0.3, 0.5, 1.0, 1.5cc stroke

Working lubricant 　NLGI　No.000, 00, 0, 1Working environment temperature ＋10℃/＋50°F for NLGI No.1 and above 0℃/＋32°F for NLGI No.000, 00 and 0

General view of specifications of major types of pump

209 210

Disigning EGME II-8S Pump SystemSelection of valve

1. Select the valves based on the grease volume required to each lubrication point.2. The total length of the tubing should be within 10m.Pump operating time(T)

Pump operation time (T)Calculate the operation time (T) by adding the pressure rising time (T′) and valve action time (T″). T=T′+T″1. Pressure rising time●Steel tubing (φ8) (Table 19)

Note：［ °］＝ Hours,［ ′］＝ Minutes,［ ″］＝ Seconds

※If using flexible hose, because the pressure rising time for flexible hose (350K/77lbs) is 4 seconds for 1M(3.2 feet), it should be added into the pressure rising time. Also, the combined length of steel and flexible hoses should be limited within 10m.

2. Valve operating time (T″) Calculate the valve operating time from the valve total output.

V:Valve total output (cc).Q:Pump discharge volume when valve in operation (15cc/minute)

The time between one discharge and the next discharge. The interval time should be longer than the time required for oressure relief and valve reset time (3sec.) combined.●Pressure relief time (Table 20)

1.Steel tubing

2.When using flexible hose The pressure relief time for the steel tubing, plus it for the flexible hose.

V×72T”=

Q’ ≒ 5 V

Total length of tubing Pressure rising time

Under 10m(32.8 feet) 15sec

No.000

15″ 15′ 30′ 60′

No.00 No.0 No.1Total length of tubingGrease

Under 10m/32.8F

No.000

1m/3.28F 3″

6″

12″

18″

24″

30″

7.5′

15′

30′

45′

60′

75′

15′

30′

60′

90′

120′

150′

30′

60′

120′

180′

240′

300′

2m/6.56F

4m/13.1F

6m/19.6F

8m/26.2F

10m/32.8F

No.00 No.0 No.1Total length of tubingGrease

●(Table 20)

●(Table 20)

Designing EGH-4C Pump SystemSelection of valve

1. Select the valves based on the grease volume required to each lubrication point.2. The total valve grease discharge volume is restricted by the number of handle operation. Also the total length of the tubing should be

within 10m.Interval lubrication time

Interval time should be longer than the time required for presure relief and valve reset time (3sec) combined.

No.000

25″45″1′00″1′30″2′00″

15″25″30″45″1′00″

2″2″2″2″2″

1′00″2′00″3′00″5′30″8′00″

45″1′20″2′15″3′30″5′00″

36′30″50′30″1°04′00″

25″45″1′00″1′30″2′00″

11′00″22′00″

20′00″28′00″36′00″

6′00″12′00″

3′00″5′30″8′00″

1′00″2′00″

36′30″50′30″1°04′00″

11′00″22′00″

20′00″28′00″36′00″

6′00″12′00″

No.00 No.0 No.1

Total length of tubing

Temperature

Grease

10m/32.8F8m/26.2F6m/19.7F4m/13.1F2m/6.5F

0℃/＋32°F ＋10℃/＋50°F ＋20℃/＋68°F 0℃/＋32°F ＋10℃/＋50°F ＋20℃/＋68°F 0℃/＋32°F ＋10℃/＋50°F ＋10℃/＋50°F ＋20℃/＋68°F＋20℃/＋68°F

●Pressure reducing time (Table 13)

Note：［ °］＝ Hours,［ ′］＝ Minutes,［ ″］＝ Seconds

211 212

（HJB/CJB）

（HSA/CSA）

Junction type

Standard type

RC1/8

（φ6）

（HSA/CSAMode）

106101 ■Connector used exampleElbow connector

Flow unit/control unit

■Main piping connecting exampleJunction

Compression sleeve

Compression sleeve

Compression bushing

Main tubingMain tubing

Compression bushingStraight adapter

106071

106001

106254

106251

106253

■Adapter used example

Straight adapter

Elbow connector

Compression bushing

Compression sleeve

Compression nut

106251206251

106254206254

106254206254

4 O.D.6 O.D.

106252206252

4 O.D.6 O.D.

Standard compression connections

■Compression nut used example

Tubing Tubing

Compression nut

Compression sleeve

■Compression bushing used example

Compression bushing

Compression sleeve

■Nylon tube used example

Insert the tube-insert into nylon tube. Insert the sleeve over the nylon tube.Leave 2m/m outside of nylon tube.Then tighten the sleeve. Compression sleeve

Compression bushing or compression nut

Tubing insert

Nylon tubing

■Tubing connection method

1. In general, the main size tubing used is, 4mmO.D., 6mmO.D, or 8mmO.D. In most cases the secondary tubing is 4mm, and the 6mm and 8mm are used for the main line tubing.

2. The tubing is made of copper, steel, or nylon. 3. When cutting the tubing always use a tubing cutter and cut at a 90 degree angle. After cutting, remove all burs. Be sure not to flatten or

damage the tubing.4. When installing the tubing, always use compression fittings as described in the drawings below. 5. For type HSA/CSA, type HJB/CJB see the illustrations on the right for making tubing connections.6. For making junction connections, see the illustrations.

213 214

ISO VG 220ISO VG 320

ISO VG 68

1.721.801.902.00

2.25

2.502.753.0

3.5

4.04.55.0

6.0

7.08.09.010

12.5

15

20

2530354050

75

100

1502002503004005007501,0001,5002,0003,0005,000

10,000

20,000

50,000

100,000200,000

600,0001,000,0002,000,000

6,000,00010,000,00020,000,000

DEGREES FAHRENHEIT

DEGREES CENTIGRADE

KINEMATIC VISCOSTY CENTISTOKES

－40

－40 －30 －20 －10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180

－30 －20 －10 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 160 170 180 190 200 240 260 280 300 320 340

●Viscosity-temperature Chart

■Reference for lubricant

12123123411

No.1, No.2, No.3, No.4

No.2, No.3

No.1, No.2, No.3

No.0, No.1, No.2

No.1, No.2, No.3

No.00, No.0, No.1

No.0, No.1, No.2

No.0, No.1, No.2

No.0, No.1, No.2

No.0, No.1, No.2, No.3

No.1, No.2, No.3

－10℃/＋14°F～＋60℃/＋140°F

－10℃/＋14°F～＋100℃/＋212°F

－20℃/ －4°F～＋100℃/＋212°F

－40℃/－40°F～＋80℃/＋176°F

－30℃/－22°F～＋130℃/＋266°F

－10℃/＋14°F～＋60℃/＋140°F

－10℃/＋14°F～＋100℃/＋212°F

－10℃/＋14°F～＋60℃/＋140°F

－10℃/＋14°F～＋100℃/＋212°F

－10℃/＋14°F～＋100℃/＋212°F

－10℃/＋14°F～＋100℃/＋212°F

Type

Application

General grease

Roller bearing grease

Centralized lubricating grease

High load grease

Gear compound

Type Grade number

Temperature range ofapplication

ReferencePropriety to working condition

LoadLow High Impact

Contact with water

Example of application

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

No

No

No

No

No

No

No

Yes

Yes

Yes

Yes

No

No

No

No

No

No

No

Yes

Yes

Yes

Yes

Yes

No

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

For general low load

For intermediate load

General

For low temperature

For wide range of temperature

For centralized lubrication(Medium load)

For centralized lubrication(Medium load)

For centralized lubrication(High load)

For centralized lubrication(High load)

For high impact load

Open gear and wire rope

Grease types (classified by JIS standard)

Oil viscosity

（NLGI NO）ISO VG1500

VG1000VG 680VG 460VG 320VG 220VG 150VG 100VG 68

15001000 680 460 320 220 150 100 68

1350～1650 900～1100 612～ 748 414～ 506 288～ 352 198～ 242 135～ 165 90～ 110 61.2～ 74.8

ISO VG46VG32VG22VG15VG10VG 7VG 5VG 3VG 2

46322215107532

41.4～50.628.8～35.219.8～24.213.5～16.5 9.0～11.06.12～7.484.14～5.062.88～3.521.98～2.42

000000123456

445～475400～430355～385310～340265～295220～250175～205130～160 85～115

ISO＝International Organization for Standardization NLGI＝National Lubricating Grease Institute

ISO viscosity grade

ISO viscosity grade

Dynamic viscosity range Dynamic viscosity rangeCentral value Central value Grade number Workedpenetration Appearance

Fluid stateSemifluid stateSemifluid stateSoftSoftSemi hardSemi hardHardSolid

cSt（mm/sec）＋40℃/＋104°F cSt（mm/sec）＋40℃/＋104°F

●Grease types (classified by JIS standard)

●ISO viscosity classification (JIS•K2001-1983) ●Grade of grease classification (JIS•K2220-1980)

SAFETY ANDTROUBLE SHOOTING

217 218

● For oilPump not discharging oil○Low oil level in reservoir ーー add currently used oil○Clogged suction filter ーー clean or change oil filter and clean reservoir○Check for incorrect oil ーー if not correct, purge complete system, clean reservoir and fill with correct oil○Motor turns in wrong direction ーー check motor wiring○Damaged tubing within the pump ーー fix or replace○By-pass valve out of adjustment ーー adjust by-pass valve○Check inlet and outlet check valve ーー disassemble and clean

No pressure increase in the main line○Ball seat of relief valve is clogged ーー clean relief valve○Air in tubing ーー check for leaks, open system at furthest point and run pump to remove air○Improper selection of control unit or flow unit ーー check manufacturers recommendation and replace with 　　　　　　　　　　　　　　　　　　　　　　　　　　 correct unit○Improper pressure setting (gear pump) ーー ajust by-pass setting○Damaged “O”ring on the piston (piston pump) ーー replace○Oil leaking from junction ーー tighten fitting properly or replace tube fitting

Air in system○Oil level in the reservoir is too low ーー fill with correct oil and follow above procedure for removing air○Damaged tubing ーー replace damaged tubing

No oil passing thru flow or control unit○Check flow direction on hex of flow or control unit ーー if incorrect, replace with correct unit○Check for clogged unit ーー replace unit

The pump is not running, but light is on (if equipped)○Motor is wired wrong ーー check motor wiring○Circuit protector is in off position ーー press reset button

Trouble indication light is on (if equipped)○Discharge time is set too short, pump is not reaching proper pressure ーー check time setting○The oil level switched because of low oil level ーー fill reservoir with correct oil

Reservoir has proper oil level, but oil level warning is on○Mistake on A, B contacts of oil level switch ーー consult with us

Cannot turn off trouble light (if equipped)○Reset button has not been pressed ーー press the reset button○Oil has not been added to reservoir ーー fill reservoir with correct oil○Pump did not reach the specified pressure ーー consult with us

● For greaseNo grease coming out of the pump○Low grease level ーー change grease cartridge○Change in grease consistency, too thick to pump ーー check grease grade and temperature○Only sucks air ーー open the air release valve to expel the air○Motor turns in wrong direction ーー check motor wiring connections

No pressure rise in the main line○Relief valve is dirty ーー clean relief valve○Air in tubing ーー loosen closure plug at the furthest point and run the pump to expel the air○Check for incorrect connections in the system ーー repair any problems○Tubing damage ーー repair or replace damaged tubing

No grease coming out of the valves○Pressure relief valve is not working ーー for EGH model (manual relief) check valve position, 　　　　　　　　　　　　　　　　　　　　　 for automatic relief model ーー check valve○Valve is clogged ーー repalce the valve○The secondary line (from valve to bearing) has no grease in it ーー fill with grease at initial installation

Air in main line○Air coming from suction side ーー low grease level in the reservoir, fill reservoir with correct grade of grease○Tubing damage ーー repair or replace tubing

Pump is not running, but indication light is on○Wrong wiring connections ーー check motor wiring○Circuit protector is in off position ーー press the reset button

Trouble indication light is on○Pump on time is not set correctly ーー check discharge setting○Grease level is too low ーー change cartridge grease

Reservoir has correct grease level, but indicator light is still on○Incorrect wiring of low level switch ーー check with us

Can not turn off the trouble indication light○Reset button has not been pressed ーー press the reset button

Safety and trouble shooting

Index

221 222

Model Part No. PageA

ACM- Ⅱ -1 102484 135ACM- Ⅱ -2 102486 135AMI-1000-1 202132 135AMI-1000-2 202131 135AMI-1000-3 202275 135AMI-1000S-1 202103 101AMI-1000S-2 202101 101AMI-300-1 202035 135AMI-300-2 202036 135AMI-300S-1 202033 101AMI-300S-2 202034 101AMO- Ⅱ -150S-1 202067 99AMO- Ⅱ -150S-1-3 202069 99AMO- Ⅱ -150S-1-P 202071 99AMO- Ⅱ -150S-1-P-3 202073 99AMO- Ⅱ -150S-2 202068 99AMO- Ⅱ -150S-2-3 202070 99AMO- Ⅱ -150S-2-P 202072 99AMO- Ⅱ -150S-2-P-3 202074 99AMO- Ⅲ DS-1 285301 97AMO- Ⅲ DS-1-3 285303 97AMO- Ⅲ DS-2 285302 97AMO- Ⅲ DS-2-3 285304 97AMR- Ⅲ DS-1 112141 125AMR- Ⅲ DS-1-3 112143 125AMR- Ⅲ DS-2 112142 125AMR- Ⅲ DS-2-3 112144 125AMS-1-1 102401 133AMS-1-1L 102403 133AMS-1-2 102402 133AMS-1-2L 102404 133AMS-15-1 102416 133AMS-15-1L 102418 133AMS-15-2 102417 133AMS-15-2L 102419 133AMS-3-1 102405 133AMS-3-1L 102407 133AMS-3-2 102406 133AMS-3-2L 102408 133AMZ- Ⅲ -1 285017 93AMZ- Ⅲ -1-3 285024 93AMZ- Ⅲ -2 285016 93AMZ- Ⅲ -2-3 285023 93AP-4 205690 71AP-4K 205680 71AP-6 205691 71AP-6K 205681 71AP-6S 205686 71AP-8 205692 71AP-8K 205682 71AP-8S 205687 71AP-10 205693 71AP-10K 205683 71AP-10S 205688 71AP-12 205694 71AP-12K 205684 71AP-12S 205689 71AT-4 106811 171AT-6 206811 171

BBP-1 540170 170BP-10 206275 170

BP-12 206276 170BP-14 207276 170BP-2 290038 170BP-8 206274 170BT-4 106803 171BT-6 218007 171

CCB-4-10 106252 169CB-4-8 106253 169CB-4-B 166253 169CB-6 206252 169CB-6-B 166255 169CB-8 207252 169CN-4 106251 169CN-4-B 166268 169CN-6 206251 169CS-4 106254 169CS-6 206254 169CS-8 207254 169CP-4 106255 170CP-6 206255 170CP-8 207255 170CT-4 106821 171CT-6 218015 171CT-8 206823 171CSA-05 105201 139CSA-04 105202 139CSA-03 105203 139CSA-02 105204 139CSA-0 105205 139CSA-1 105206 139CSA-2 105207 139CSA-3 105208 139CSA-4 105209 139CSA-5 105210 139CJB-05 105211 139CJB-04 105212 139CJB-03 105213 139CJB-02 105214 139CJB-0 105215 139CJB-1 105216 139CJB-2 105217 139CJB-3 105218 139CJB-4 105219 139CJB-5 105220 139CTA-05 105221 139CTA-04 105222 139CTA-03 105223 139CTA-02 105224 139CTA-0 105225 139CTA-1 105226 139CTA-2 105227 139CTA-3 105228 139CTA-4 105229 139CTA-5 105230 139CTB-05 105251 139CTB-04 105252 139CTB-03 105253 139CTB-02 105254 139CTB-0 105255 139CTB-1 105256 139CTB-2 105257 139CTB-3 105258 139CTB-4 105259 139

CTB-5 105260 139CTC-05 105241 139CTC-04 105242 139CTC-03 105243 139CTC-02 105244 139CTC-0 105245 139CTC-1 105246 139CTC-2 105247 139CTC-3 105248 139CTC-4 105249 139CTC-5 105250 139CTD-05 105231 139CTD-04 105232 139CTD-03 105233 139CTD-02 105234 139CTD-0 105235 139CTD-1 105236 139CTD-2 105237 139CTD-3 105238 139CTD-4 105239 139CTD-5 105240 139CTG-05 105271 139CTG-04 105272 139CTG-03 105273 139CTG-02 105274 139CTG-0 105275 139CTG-1 105276 139CTG-2 105277 139CTG-3 105278 139CTG-4 105279 139CTG-5 105280 139CTH-05 105281 139CTH-04 105282 139CTH-03 105283 139CTH-02 105284 139CTH-0 105285 139CTH-1 105286 139CTH-2 105287 139CTH-3 105288 139CTH-4 105289 139CTH-5 105290 139CTK-05 105261 139CTK-04 105262 139CTK-03 105263 139CTK-02 105264 139CTK-0 105265 139CTK-1 105266 139CTK-2 105267 139CTK-3 105268 139CTK-4 105269 139CTK-5 105270 139CTL-05 105291 139CTL-04 105292 139CTL-03 105293 139CTL-02 105294 139CTL-0 105295 139CTL-1 105296 139CTL-2 105297 139CTL-3 105298 139CTL-4 105299 139CTL-5 105300 139CTU-05 105321 139CTU-04 105322 139CTU-03 105323 139

Index

CTU-02 105324 139CTU-0 105325 139CTU-1 105326 139CTU-2 105327 139CTU-3 105328 139CTU-4 105329 139CTU-5 105330 139

EE2E-X2E1 733225 159E2F-X2E1 730797 159E2F-X2Y1 730721 159E61-BD 250103 186E61-SC 250113 185E62-BD 290277 186E62-SC 290184 185E81-BD 250123 186E81-SC 250133 185E82-BD 290246 186E82-SC 290043 185EA4-1F 106031 177EA4-20 106021 177EA4-25 106022 177EA4-2R 206091 177EA4-30 106023 177EA4-40 106024 177EA4-50 106025 177EA4-60 106026 177EA4-6A 106076 178EA4-6AS 106074 178EA4-6B 106075 178EA4-8A 106029 177EA4-8B 166054 178EA4-8T 106028 177EA4-8 Taper 106037 177EA4-US 166036 178EA6-22 206092 177EA6-6AS 166048 178EA6-U 166040 178EAR-4 106071 177EC1-20 106107 179EC1-22 106101 179EC1-25 106102 179EC1-30 106103 179EC1-40 106104 179EC1-50 106105 179EC1-60 106106 179EC-6A 106181 179EC-8A 106182 179ECC-22 106121 179ECC-25 106122 179ECC-30 106123 179ECC-40 106124 179ECC-50 106125 179ECC-60 106126 179ECM-5A 106183 180ECM-6A 106185 180ECM-6B 106184 180ECM-6BL 106192 180ECMG-6ALL 106382 183ECMG-6BL 166039 183EGH-2C 103780 49/67EGH-3P 103783 49/67EGH-4C 103782 49/67EGM-10S-4-2C 103809 47

EGM-10S-4-4C 103810 47EGM-10S-4-7C 103811 47EGM-10T-4-2C 103902 75EGM-10T-4-4C 103834 75EGM-10T-4-7C 103835 75EGM2-10S-4-7CL 103937 37EGM2-10S-4-7CLEB 103938 37EGM2-10T-4-7CL 103947 37EGM2-8S-4-7CLFB-LHL 103936 37EGM2-8S-4-7CL-LHL 103935 37EGME-10T-4-2C 103902 77EGME-10T-4-7C 103904 77EGME2-10S-4-7CL 103922 39EGME2-10S-4-7CLFB 103923 39EGME2-10T-4-7CL 103932 39EGME2-8S-4-7CLFB-LHL 103921 39EGME2-8S-4-7CL-LHL 103920 39ETE-4A 106911 189ETE-5A 106913 189ETE-6A 106916 189ETE-6B 106915 189ETE-8B 106917 189EU6-BD 250104 186EU6-SC 250114 185EU8-BD 250124 186EU8-SC 250134 185

FF3-4-125 109308 159F3-6-10 209309 159F3-6-125 209308 159F3-6-40 209310 159F3E-10 259313 159F3E-125 259311 159F3E-40 259312 159F6-BD 250108 186F6-SC 250118 185F8-BD 250128 186F8-SC 250138 185FH4-125 106701 173FH4-150 106702 173FH4- 175 106703 173FH4- 200 106704 173FH4- 225 106705 173FH4- 250 106706 173FH4- 300 106707 173FH4- 350 106708 173FH4- 400 106709 173FH4- 450 106710 173FH4- 500 106711 173FH4- 550 106712 173FH4- 600 106713 173FH4- 650 106771 173FH4- 700 106772 173FH4- 750 106715 173FH4- 800 106773 173FH4- 850 106717 173FH4- 900 106718 173FH4- 950 106764 173FH4-1000 106719 173FH4-1100 106774 173FH4-1200 106775 173FH4-1300 106776 173FH4-1400 106765 173FH4-1500 106766 173

FH4-1600 106767 173FH4-1700 106768 173FH4-1800 106777 173FH4-1900 106769 173FH4-2000 106778 173FH4-2500 166783 173FH4-3000 166794 173FH4-3500 166813 173FH4-4000 166795 173FH4-4500 166807 173FH4-5000 166796 173FH6- 175 206703 173FH6- 200 206704 173FH6- 225 206705 173FH6- 250 206706 173FH6- 300 206707 173FH6- 350 206708 173FH6- 400 206709 173FH6- 450 206710 173FH6- 500 206711 173FH6- 550 206712 173FH6- 600 206713 173FH6- 650 206735 173FH6- 700 206717 173FH6- 750 206715 173FH6- 800 206718 173FH6- 850 206719 173FH6- 900 206720 173FH6- 950 206721 173FH6-1000 206722 173FH6-1100 206723 173FH6-1200 206724 173FH6-1300 206725 173FH6-1400 206726 173FH6-1500 206727 173FH6-1600 206728 173FH6-1700 206729 173FH6-1800 206730 173FH6-1900 206731 173FH6-2000 206732 173FH6-2500 206737 173FH6-3000 206734 173FH6-3500 206806 173FH6-4000 206738 173FH6-4500 206744 173FH6-5000 206739 173FS2-2 249069 81FS2-4 249053 81FS2-7 249063 81FX1-4 109311 159FX1-6 209311 159FXE 259304 159FY20 109313 159

GGCP GC5002 87GMNH-1-4C 103553 65GMNH-1-7C 103550 65GMNH-2-4C 103554 65GMNH-2-7C 103551 65GMNH-4-4C 103552 65GMNH-4-7C 103549 65GPL-30 209282 62GV50-G 209139 85GV50-R 500649 85

223 224

Index

HHJB-03 105502 129HJB-02 105008 129HJB-0 105009 129HJB-1 105010 129HJB-2 105011 129HJB-3 105012 129HJB-4 105013 129HJB-5 105014 129HJBC 109415 129HSA-03 105501 129HSA-02 105001 129HSA-0 105002 129HSA-1 105003 129HSA-2 105004 129HSA-3 105005 129HSA-4 105006 129HSA-5 105007 129HSAC 109407 129HTA-03 105503 129HTA-02 105015 129HTA-0 105016 129HTA-1 105017 129HTA-2 105018 129HTA-3 105019 129HTA-4 105020 129HTA-5 105021 129HTB-03 105506 129HTB-02 105036 129HTB-0 105037 129HTB-1 105038 129HTB-2 105039 129HTB-3 105040 129HTB-4 105041 129HTB-5 105042 129HTC-03 105505 129HTC-02 105029 129HTC-0 105030 129HTC-1 105031 129HTC-2 105032 129HTC-3 105033 129HTC-4 105034 129HTC-5 105035 129HTD-03 105504 129HTD-02 105022 129HTD-0 105023 129HTD-1 105024 129HTD-2 105025 129HTD-3 105026 129HTD-4 105027 129HTD-5 105028 129HTG-03 105508 129HTG-02 105051 129HTG-0 105052 129HTG-1 105053 129HTG-2 105054 129HTG-3 105055 129HTG-4 105056 129HTG-5 105057 129HTH-03 105509 129HTH-02 105058 129HTH-0 105059 129HTH-1 105060 129HTH-2 105061 129

HTH-3 105062 129HTH-4 105063 129HTH-5 105064 129HTK-03 105507 129HTK-02 105043 129HTK-0 105044 129HTK-1 105045 129HTK-2 105046 129HTK-3 105047 129HTK-4 105048 129HTK-5 105049 129HTL-03 105510 129HTL-02 105065 129HTL-0 105066 129HTL-1 105067 129HTL-2 105068 129HTL-3 105069 129HTL-4 105070 129HTL-5 105071 129HTU-03 105513 129HTU-02 105072 129HTU-0 105073 129HTU-1 105074 129HTU-2 105075 129HTU-3 105076 129HTU-4 105077 129HTU-5 105078 129

JJO2 225008 187JO5 225007 187JO8 225006 187JV-2 206470 112JV-3 206471 112JV-4S 206472 112JV-5S 206473 112JV-6S 206474 112JV-7S 206475 112JV-8S 206476 112JV-9S 206479 112JV-10S 206543 112JV-4D 206464 112JV-6D 206465 112JV-8D 206466 112JV-10D 206467 112JV-12D 206468 112JV-14D 206469 112JVPA-1S 216001 58JVPA-2S 216002 58JVPA-3S 216003 58JVPA-4S 216004 58JVPA-5S 216005 58JVPA-6S 216006 58JVPA-7S 216007 58JVPA-8S 216008 58JVPA-9S 216009 58JVPA-10S 216010 58JVPA-11S 216011 58JVPA-12S 216012 58JVPA-2D 216021 58JVPA-4D 216022 58JVPA-6D 216023 58JVPA-8D 216024 58JVPA-10D 216025 58JVPA-12D 216026 58

JVPA-14D 216027 58JVPA-16D 216028 58

KKEN-M 106673 188KEN-T 106672 188KP-4 106231 181KP-44 106201 181KP-46 106202 181KP-4N 106232 181KP-4R 106291 181KP-66 106292 181KP-6R 106293 181KP-88 207201 181KPR-4 106221 181KPR-4L 106222 181KP-RR 106294 181KPW-4 106211 181

LL1-5 250151 174L1-7 250152 174L1-10 250153 174L1-15 250154 174L3-5 250161 174L3-7 250162 174L3-10 250163 174L3-15 250164 174LFL-HI-4 249301 81LHL300-4S 249113 82LHL300-7 249112 82LHL-X100-7 249137 82LG-400 252422 96

MMDP-3E 205897 55MDP-3HE 205907 55MDP-3HS 205901 55MDP-3S 205891 55MDP-5E 205893 55MDP-5HE 205903 55MDP-5HS 205906 55MDP-5S 205896 55MDP-10E 205898 55MDP-10HE 205908 55MDP-10HS 205902 55MDP-10S 205892 55MG2-3 205741 57MG2-5 205742 57MG2-10 205743 57MG2-20 205744 57MG2-30 205745 57MG2-50 205746 57MG2C-10 205733 57MG2C-20 205734 57MG2C-3 205731 57MG2C-5 205732 57MG2C-30 205735 57MG2C-50 205736 57MGI-10 205176 59MGI-20 205177 59MGI-3 205174 59MGI-30 205178 59MGI-5 205175 59MGI-50 205182 59MGLA-10 205515 61MGLA-20 205518 61

MGLA-30 205588 61MGLA-50 205589 61MIX-1 — 113MIX-10 — 113MIX-20 — 113MIX-3 — 113MIX-5 — 113MIX-A-05 — 113MIX-A-1 — 113MIX-A-1.5 — 113MIX-A-3 — 113MLZ-A-1 362801 119MLZ-A-1L 362806 119MLZ-A-2 362901 119MLZ-A-2L 362906 119MLZ-B-1 362802 119MLZ-B-1L 362807 119MLZ-B-2 362902 119MLZ-B-2L 362907 119MLZ-C-1 362803 119MLZ-C-1L 362808 119MLZ-C-2 362903 119MLZ-C-2L 362908 119MLZ-CE-A-1 367201 119MLZ-CE-A-1L 367216 119MLZ-CE-A-2 367206 119MLZ-CE-A-2L 367221 119MLZ-CE-B-1 367202 119MLZ-CE-B-1L 367217 119MLZ-CE-B-2 367207 119MLZ-CE-B-2L 367222 119MLZ-CE-C-1 367203 119MLZ-CE-C-1L 367218 119MLZ-CE-C-2 367208 119MLZ-CE-C-2L 367223 119MLZ-CE-D-1 367204 119MLZ-CE-D-1L 367219 119MLZ-CE-D-2 367209 119MLZ-CE-D-2L 367224 119MLZ-CE-E-1 367205 119MLZ-CE-E-1L 367220 119MLZ-CE-E-2 367210 119MLZ-CE-E-2L 367225 119MLZ-D-1 362804 119MLZ-D-1L 362809 119MLZ-D-2 362904 119MLZ-D-2L 362909 119MLZ-E-1 362805 119MLZ-E-1L 362810 119MLZ-E-2 362905 119MLZ-E-2L 362910 119MMX- Ⅱ -2A-1 312569 123MMX- Ⅱ -2A-1L 342569 123MMX- Ⅱ -2A-2 302569 123MMX- Ⅱ -2A-2L 332569 123MMX- Ⅱ -2B-1 312568 123MMX- Ⅱ -2B-1L 342568 123MMX- Ⅱ -2B-2 302568 123MMX- Ⅱ -2B-2L 332568 123MMX- Ⅱ -2C-1 312567 123MMX- Ⅱ -2C-1L 342567 123MMX- Ⅱ -2C-2 302567 123MMX- Ⅱ -2C-2L 332567 123MMX- Ⅱ -2D-1 312566 123

MMX- Ⅱ -2D-1L 342566 123MMX- Ⅱ -2D-2 302566 123MMX- Ⅱ -2D-2L 332566 123MMX- Ⅱ -2E-1 312565 123MMX- Ⅱ -2E-1L 342565 123MMX- Ⅱ -2E-2 302565 123MMX- Ⅱ -2E-2L 332565 123MMX- Ⅱ -2F-1 312595 123MMX- Ⅱ -2F-1L 342595 123MMX- Ⅱ -2F-2 302595 123MMX- Ⅱ -2F-2L 332595 123MMX- Ⅱ -2G-1 312596 123MMX- Ⅱ -2G-1L 342596 123MMX- Ⅱ -2G-2 302596 123MMX- Ⅱ -2G-2L 332596 123MMX- Ⅱ -5A-1 312579 123MMX- Ⅱ -5A-1L 342579 123MMX- Ⅱ -5A-2 302579 123MMX- Ⅱ -5A-2L 332579 123MMX- Ⅱ -5B-1 312578 123MMX- Ⅱ -5B-1L 342578 123MMX- Ⅱ -5B-2 302578 123MMX- Ⅱ -5B-2L 332578 123MMX- Ⅱ -5C-1 312577 123MMX- Ⅱ -5C-1L 342577 123MMX- Ⅱ -5C-2 302577 123MMX- Ⅱ -5C-2L 332577 123MMX- Ⅱ -5D-1 312576 123MMX- Ⅱ -5D-1L 342576 123MMX- Ⅱ -5D-2 302576 123MMX- Ⅱ -5D-2L 332576 123MMX- Ⅱ -5E-1 312575 123MMX- Ⅱ -5E-1L 342575 123MMX- Ⅱ -5E-2 302575 123MMX- Ⅱ -5E-2L 332575 123MMX- Ⅱ -5F-1 312597 123MMX- Ⅱ -5F-1L 342597 123MMX- Ⅱ -5F-2 302597 123MMX- Ⅱ -5F-2L 332597 123MMX- Ⅱ -5G-1 312598 123MMX- Ⅱ -5G-1L 342598 123MMX- Ⅱ -5G-2 302598 123MMX- Ⅱ -5G-2L 332598 123MMXL- Ⅲ -1A-1 301051 121MMXL- Ⅲ -1A-1L 301063 121MMXL- Ⅲ -1A-2 301057 121MMXL- Ⅲ -1A-2L 301069 121MMXL- Ⅲ -1B-1 301052 121MMXL- Ⅲ -1B-1L 301064 121MMXL- Ⅲ -1B-2 301058 121MMXL- Ⅲ -1B-2L 301070 121MMXL- Ⅲ -1C-1 301053 121MMXL- Ⅲ -1C-1L 301065 121MMXL- Ⅲ -1C-2 301059 121MMXL- Ⅲ -1C-2L 301071 121MMXL- Ⅲ -1D-1 301054 121MMXL- Ⅲ -1D-1L 301066 121MMXL- Ⅲ -1D-2 301060 121MMXL- Ⅲ -1D-2L 301072 121MMXL- Ⅲ -1E-1 301055 121MMXL- Ⅲ -1E-1L 301067 121MMXL- Ⅲ -1E-2 301061 121MMXL- Ⅲ -1E-2L 301073 121MMXL- Ⅲ -1F-1 301056 121

MMXL- Ⅲ -1F-1L 301068 121MMXL- Ⅲ -1F-2 301062 121MMXL- Ⅲ -1F-2L 301074 121MMXL- Ⅲ -2A-1 301013 121MMXL- Ⅲ -2A-1L 301019 121MMXL- Ⅲ -2A-2 301001 121MMXL- Ⅲ -2A-2L 301007 121MMXL- Ⅲ -2B-1 301014 121MMXL- Ⅲ -2B-1L 301020 121MMXL- Ⅲ -2B-2 301002 121MMXL- Ⅲ -2B-2L 301008 121MMXL- Ⅲ -2C-1 301015 121MMXL- Ⅲ -2C-1L 301021 121MMXL- Ⅲ -2C-2 301003 121MMXL- Ⅲ -2C-2L 301009 121MMXL- Ⅲ -2D-1 301016 121MMXL- Ⅲ -2D-1L 301022 121MMXL- Ⅲ -2D-2 301004 121MMXL- Ⅲ -2D-2L 301010 121MMXL- Ⅲ -2E-1 301017 121MMXL- Ⅲ -2E-1L 301023 121MMXL- Ⅲ -2E-2 301005 121MMXL- Ⅲ -2E-2L 301011 121MMXL- Ⅲ -2F-1 301018 121MMXL- Ⅲ -2F-1L 301024 121MMXL- Ⅲ -2F-2 301006 121MMXL- Ⅲ -2F-2L 301012 121MMXL- Ⅲ -5A-1 301037 121MMXL- Ⅲ -5A-1L 301043 121MMXL- Ⅲ -5A-2 301025 121MMXL- Ⅲ -5A-2L 301031 121MMXL- Ⅲ -5B-1 301038 121MMXL- Ⅲ -5B-1L 301044 121MMXL- Ⅲ -5B-2 301026 121MMXL- Ⅲ -5B-2L 301032 121MMXL- Ⅲ -5C-1 301039 121MMXL- Ⅲ -5C-1L 301045 121MMXL- Ⅲ -5C-2 301027 121MMXL- Ⅲ -5C-2L 301033 121MMXL- Ⅲ -5D-1 301040 121MMXL- Ⅲ -5D-1L 301046 121MMXL- Ⅲ -5D-2 301028 121MMXL- Ⅲ -5D-2L 301034 121MMXL- Ⅲ -5E-1 301041 121MMXL- Ⅲ -5E-1L 301047 121MMXL- Ⅲ -5E-2 301029 121MMXL- Ⅲ -5E-2L 301035 121MMXL- Ⅲ -5F-1 301042 121MMXL- Ⅲ -5F-1L 301048 121MMXL- Ⅲ -5F-2 301030 121MMXL- Ⅲ -5F-2L 301036 121MMXL- Ⅲ CE-1A-1 367001 121MMXL- Ⅲ CE-1A-1L 367055 121MMXL- Ⅲ CE-1A-2 367007 121MMXL- Ⅲ CE-1A-2L 367061 121MMXL- Ⅲ CE-1B-1 367002 121MMXL- Ⅲ CE-1B-1L 367056 121MMXL- Ⅲ CE-1B-2 367008 121MMXL- Ⅲ CE-1B-2L 367062 121MMXL- Ⅲ CE-1C-1 367003 121MMXL- Ⅲ CE-1C-1L 367057 121MMXL- Ⅲ CE-1C-2 367009 121MMXL- Ⅲ CE-1C-2L 367063 121MMXL- Ⅲ CE-1D-1 367004 121

225 226

Index

MMXL- Ⅲ CE-1D-1L 367058 121MMXL- Ⅲ CE-1D-2 367010 121MMXL- Ⅲ CE-1D-2L 367064 121MMXL- Ⅲ CE-1E-1 367005 121MMXL- Ⅲ CE-1E-1L 367059 121MMXL- Ⅲ CE-1E-2 367011 121MMXL- Ⅲ CE-1E-2L 367065 121MMXL- Ⅲ CE-1F-1 367006 121MMXL- Ⅲ CE-1F-1L 367060 121MMXL- Ⅲ CE-1F-2 367012 121MMXL- Ⅲ CE-1F-2L 367066 121MMXL- Ⅲ CE-2A-1 367019 121MMXL- Ⅲ CE-2A-1L 367073 121MMXL- Ⅲ CE-2A-2 367025 121MMXL- Ⅲ CE-2A-2L 367079 121MMXL- Ⅲ CE-2B-1 367020 121MMXL- Ⅲ CE-2B-1L 367074 121MMXL- Ⅲ CE-2B-2 367026 121MMXL- Ⅲ CE-2B-2L 367080 121MMXL- Ⅲ CE-2C-1 367021 121MMXL- Ⅲ CE-2C-1L 367075 121MMXL- Ⅲ CE-2C-2 367027 121MMXL- Ⅲ CE-2C-2L 367081 121MMXL- Ⅲ CE-2D-1 367022 121MMXL- Ⅲ CE-2D-1L 367076 121MMXL- Ⅲ CE-2D-2 367028 121MMXL- Ⅲ CE-2D-2L 367082 121MMXL- Ⅲ CE-2E-1 367023 121MMXL- Ⅲ CE-2E-1L 367077 121MMXL- Ⅲ CE-2E-2 367029 121MMXL- Ⅲ CE-2E-2L 367083 121MMXL- Ⅲ CE-2F-1 367024 121MMXL- Ⅲ CE-2F-1L 367078 121MMXL- Ⅲ CE-2F-2 367030 121MMXL- Ⅲ CE-2F-2L 367084 121MMXL- Ⅲ CE-5A-1 367037 121MMXL- Ⅲ CE-5A-1L 367091 121MMXL- Ⅲ CE-5A-2 367043 121MMXL- Ⅲ CE-5A-2L 367097 121MMXL- Ⅲ CE-5B-1 367038 121MMXL- Ⅲ CE-5B-1L 367092 121MMXL- Ⅲ CE-5B-2 367044 121MMXL- Ⅲ CE-5B-2L 367098 121MMXL- Ⅲ CE-5C-1 367039 121MMXL- Ⅲ CE-5C-1L 367093 121MMXL- Ⅲ CE-5C-2 367045 121MMXL- Ⅲ CE-5C-2L 367099 121MMXL- Ⅲ CE-5D-1 367040 121MMXL- Ⅲ CE-5D-1L 367094 121MMXL- Ⅲ CE-5D-2 367046 121MMXL- Ⅲ CE-5D-2L 367100 121MMXL- Ⅲ CE-5E-1 367041 121MMXL- Ⅲ CE-5E-1L 367095 121MMXL- Ⅲ CE-5E-2 367047 121MMXL- Ⅲ CE-5E-2L 367101 121MMXL- Ⅲ CE-5F-1 367042 121MMXL- Ⅲ CE-5F-1L 367096 121MMXL- Ⅲ CE-5F-2 367048 121MMXL- Ⅲ CE-5F-2L 367102 121MO-1 205070 107MO-3 205071 107MO-5 205072 107MO-10 205073 107MO-20 205074 107

MO-30 205075 107MO-50 205076 107MO-100 205077 107MO-150 205078 107MO2-3 205761 105MO2-5 205762 105MO2-10 205763 105MO2-20 205764 105MO2-30 205765 105MO2-50 205766 105MO2C-3 205751 105MO2C-5 205752 105MO2C-10 205753 105MO2C-20 205754 105MO2C-30 205755 105MO2C-50 205756 105MOS-1 205300 109MOS-3 205301 109MOS-5 205302 109MOS-10 205303 109MP0（I）-4 249050 81MP0（I）-7 249060 81MU-5 205872 53MU-5C 205922 53MU-5N 205912 53MU-10 205873 53MU-10C 205923 53MU-10N 205913 53MU-20 205874 53MU-20C 205924 53MU-20N 205914 53MUJ-1S 216101 54MUJ-2D 216121 54MUJ-2S 216102 54MUJ-3S 216103 54MUJ-4D 216123 54MUJ-4S 216104 54MUJ-5S 216105 54MUJ-6D 216124 54MUJ-6S 216106 54MUJ-7S 216107 54MUJ-8D 216125 54MUJ-8S 216108 54MUJ-9S 216109 54MUJ-10D 126126 54MUJ-10S 210110 54MUJ-12D 216127 54MU-BP 629840 54MU-SC 619841 54MUJ-14D 216128 54MUJ-16D 216129 54

NN-02 679320 123N-08 679323 123N-10 679324 123N6-BD 250109 186N6-SC 250119 185N8-BD 250129 186N8-SC 250139 185NA-05 106974 187NA-08 106975 187NT-4 106801 171NT-4H 106806 171NT-6 218005 171

NT-6H 218006 171NT-8 218003 171NYB 109405 183NYS 109406 183

OOFS-A 106651 163OFS-B 106652 163

PP-107 101003 35P3-C JC0005 86PB-7 109166 162PB-15 109167 162PB-50 109161 162PB-50B 109162 162PB100 109146 85PB250 109147 85PP 109102 85PSC 207202 181PC-4-1 106301 172PC-4-1L 106311 172PC-4-1LL 106321 172PC-4-2 106302 172PC-4-2L 106312 172PC-4-2LL 106322 172PC-4-3 106303 172PC-4-3L 106313 172PC-4-3LL 106323 172PC-4-4 106304 172PC-4-4L 106314 172PC-4-4LL 106324 172PC-4-5 106305 172PC-4-5L 106315 172PC-4-5LL 106325 172PC-4-6 106306 172PC-4-6L 106316 172PC-6-1 206301 172PC-6-1L 206311 172PC-6-1LL 206321 172PC-6-2 206302 172PC-6-2L 206312 172PC-6-2LL 206322 172PC-6-3 206303 172PC-6-3L 206313 172PC-8-1 207301 172PC-8-2 207302 172PC-10-1 208301 172PGC-4 619322 179PGC-6 619434 179PH-60 403010 174PH-60B 403020 174PH-N 403001 174PH-NB 403007 174PH-S 403002 174PH-SB 403008 174PH-SE 403003 174PJ-6D 106411 141PJ-8D 106412 141PJ-10D 106413 141PJ-12D 106414 141PJ-14D 106415 141PJ-16D 106416 141PJ-2 106421 141PJ2-6 206452 111PJ-2F 106424 141

PJ-3 106420 141PJ3-6 206453 111PJ-3F 106425 141PJ-4 106423 141PJ4-6 206454 111PJ4S-6 206461 111PJ-4S 106401 141PJ-5S 106402 141PJ-6S 106403 141PJ-7S 106404 141PJ-8S 106405 141PJ-9S 106406 141PJ-10S 106407 141PJ-12S 106408 141PV-1 206481 108PV-2 206482 108PV-3 206483 108PV-4 206484 108PV-5 206485 108PV-6 206486 108PV-7 206487 108PV-8 206489 108PV-2D 206491 108PV-4D 206492 108PV-6D 206493 108PV-8D 206494 108PV-10D 206495 108PV-12D 206496 108PVS-2D 206554 111PVS-4D 206557 111PVS-2S 206572 111PVS-3S 206573 111PVS-4S 206574 111PVS-5S 206575 111PVS-6S 206576 111PVS-7S 206577 111PVS-8S 206578 111

RRF-250 109317 159

SSP-4 205540 71SP-4K 205530 71SP-6 205541 71SP-6K 205531 71SP-6S 205536 71SP-8 205542 71SP-8K 205532 71SP-8S 205537 71SP-10 205543 71SP-10K 205533 71SP-10S 205538 71SP-12 205544 71SP-12K 205534 71SP-12S 205539 71SCP 619803 58SPA-4 166005 71SPA-6 619780 71SPB 611785 71SPC 611677 71SPN 611784 71SPS 611695 71SPS-8T-0.25-0.2-1/4 109182 163SPS-8T-0.4-0.35-1/4 109183 163SPS-8T-1.0-0.05-1/4 109181 163

SPS-8T-1.2-0.9-1/4 109184 163SPS-8TP-1.7-1.4-3/8 209181 163SW-10 207611 170SW-12 207612 170SW-14 207613 170SW-8 207610 170ST-4Z 218011 171ST-6Z 218012 171ST-8Z 206836 171ST-10Z 206837 171SA4-16 106001 175SA4-20 106002 175SA4-25 106003 175SA4-2R 106091 175SA4-30 106004 175SA4-35 106005 175SA6-20 206001 175SA8-25 207001 175SAR-4 106061 175SAR-6 206223 175SAT-1R 106081 175SAT-6A 106062 175SAT-6B 106065 175SA4-10A 106089 176SA4-12A 206012 176SA4-5A 106082 176SA4-6A 106084 176SA4-6B 106085 176SA4-7A 106087 176SA4-8A 106088 176SA-4K 106011 207SA4-U 106099 176SA6-2R 206081 176SA6-6A 106094 176SA6-8T 106095 176SA6-U 106353 176SC-10A 106177 179SC1-20 106141 179SC1-25 106142 179SC1-30 106143 179SC1-40 106144 179SC1-50 106145 179SC1-60 106146 179SC2 206141 179SC-4 106174 179SC-6A 106154 179SC-8T 106147 179SCR 106151 179SAG4-6B 106366 183SATG-6B 106064 183SYB 109417 184SYS 109418 184S61-SC 250111 185S62-SC 290191 185S81-SC 250131 185S82-SC 290190 185S61-BD 250101 186S62-BD 290219 186S81-BD 250121 186S82-BD 290245 186SVL 109412 187SFB-4 106501 188SFB-DN 106521 188SFB-N 106510 188

SFB-R 106502 188SFB-RA 106503 188SFB-RL 106504 188SF-D 106520 188SF-N 106511 188SF-R 106505 188SF-RA 106506 188STE-4A 106931 189STE-5A 106933 189STE-6A 106936 189STE-6B 106935 189STE-8B 106937 189

TT-2LP 254104 145T-4LP 254106 145T-8LP 254102 146T-18LP 609005 146T-20L-AB 104401 148T-20L-AF 104301 148T-20L-HB 104403 148T-20L-HF 104303 148T-20L-KB 104402 148T-20L-KF 104302 148T-30L-AOB 104426 149T-30L-AOF 104326 149T-30L-LAB 104411 149T-30L-LAF 104311 149T-30L-LHB 104418 149T-30L-LHF 104318 149T-30L-LKB 104416 149T-30L-LKF 104316 149T-30L-LXB 104413 149T-30L-LXF 104313 149T-30L-OLAB 104420 149T-30L-OLAF 104320 149T-30L-OLHB 104424 149T-30L-OLHF 104324 149T-30L-OLH-MEB 104431 149T-30L-OLH-MEF 104331 149T-30L-OLKB 104422 149T-30L-OLKF 104322 149T-30L-OLK-MEB 104432 149T-30L-OLK-MEF 104332 149T-30L-ORAB 104421 149T-30L-ORAF 104321 149T-30L-ORHB 104425 149T-30L-ORHF 104325 149T-30L-ORKB 104423 149T-30L-ORKF 104323 149T-30LP 609006 149 T-30LP-LX 104657 149T-30LP-RX 104658 149T-30L-RAB 104412 149T-30L-RAF 104312 149T-30L-RHB 104419 149T-30L-RHF 104319 149T-30L-RKB 104417 149T-30L-RKF 104317 149T-30L-RXB 104414 149T-30L-RXF 104314 149T-40L-AOB 104456 151T-40L-AOF 104356 151T-40L-LAB 104441 151T-40L-LAF 104341 151

227

Index

T-40L-LHB 104448 151T-40L-LHF 104348 151T-40L-LKB 104446 151T-40L-LKF 104346 151T-40L-LXB 104443 151T-40L-LXF 104343 151T-40L-OLAB 104450 151T-40L-OLAF 104350 151T-40L-OLHB 104454 151T-40L-OLHF 104354 151T-40L-OLH-MEB 104461 151T-40L-OLH-MEF 104361 151T-40L-OLKB 104452 151T-40L-OLKF 104352 151T-40L-OLK-MEB 104462 151T-40L-OLK-MEF 104362 151T-40L-ORAB 104451 151T-40L-ORAF 104351 151T-40L-ORHB 104455 151T-40L-ORHF 104355 151T-40L-ORKB 104453 151T-40L-ORKF 104353 151T-40L-RAB 104442 151T-40L-RAF 104342 151T-40L-RHB 104449 151T-40L-RHF 104349 151T-40L-RKB 104447 151T-40L-RKF 104347 151T-40L-RXB 104444 151T-40L-RXF 104344 151T-80L-AOB 104486 153T-80L-AOF 104386 153T-80L-LAB 104471 153T-80L-LAF 104371 153T-80L-LHB 104478 153T-80L-LHF 104378 153T-80L-LKB 104476 153T-80L-LKF 104376 153T-80L-LXB 104473 153T-80L-LXF 104373 153T-80L-OLAB 104480 153T-80L-OLAF 104380 153T-80L-OLHB 104484 153T-80L-OLHF 104384 153T-80L-OLH-MEB 104491 153T-80L-OLH-MEF 104391 153T-80L-OLKB 104482 153T-80L-OLKF 104382 153T-80L-OLK-MEB 104492 153T-80L-OLK-MEF 104392 153T-80L-ORAB 104481 153T-80L-ORAF 104381 153T-80L-ORHB 104485 153T-80L-ORHF 104385 153T-80L-ORKB 104483 153T-80L-ORKF 104383 153T-80L-RAB 104472 153T-80L-RAF 104372 153T-80L-RHB 104479 153T-80L-RHF 104379 153T-80L-RKB 104477 153T-80L-RKF 104377 153T-80L-RXB 104474 153T-80L-RXF 104374 153

T6-BD 250105 184T6-SC 250115 183T8-BD 250125 184T8-SC 250135 183TA 106431 143TA4-1F 106041 177TAF-15 109155 162TAF-7 109154 162TAR-1F 106051 162TB 106432 162TC 106433 162TCF 106171 179TCR 106161 179TD 106434 143TG 106435 143TH 106436 143TI-4 106271 169TI-6 206271 169TI-8 207271 169TK 106437 143TL 106438 143

UU6-BD 250102 184U6-SC 250112 183U8-BD 250122 184U8-SC 250132 183

WW-105-02 109704 157W-105-02(B) 109705 157W-105B 109706 157W-105B(B) 109707 157WL-100-U30BS 109221 157WL-105-U32BS 109222 157WL-120-U50BS 109223 157WL-150-U35BS 109224 157WL-150-U50BS 109225 157WL-160-U80BS 109226 157WL-190-U80BS 109227 157WL-210-U50BS 109228 157WTL-100-U30BS 109271 157WTL-105-U32BS 109272 157WTL-120-U50BS 109273 157WTL-150-U35BS 109274 157WTL-150-U50BS 109275 157WTL-160-U80BS 109276 157WTL-190-U80BS 109277 157WTL-210-U50BS 109278 157

YYMT-3-1T-6 103990 43YMT-3-1T-6-C 103994 43YMT-3-1T-8 103992 43YMT-3-1T-8-C 103996 43YMT-5-1T-6 103991 43YMT-5-1T-6-C 103995 43YMT-5-1T-8 103993 43YMT-5-1T-8C 103997 43

ZZE-6B 166045 184ZE-8A 106027 184

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