7
2-Spindle Horizontal CNC lathes

2-Spindle Horizontal CNC lathes

Embed Size (px)

Citation preview

2-Spindle Horizontal CNC lathes

1 2

2-Spindle Horizontal CNC lathes

(The photographed machine is equipped with optional specifications.)With the 2SP-35H/HG, OSP or FANUC specifications can be selected. (The photo shows OSP specifications.)

� Max turning diameter × length: ø100 × 100 mm

� Spindle motor: 7.5/5.5 kW

� Spindle speed: 50 to 5,000 min-1

� Turret type: V8 + V8

� Max turning diameter × length: ø380 × 230 mm

� Spindle motor: 18.5/15 kW

� Spindle speed: 20 to 2,000 min-1

� Turret type: V12 + V12

Okuma's compact 2SP Series lathes with innovative

front-facing dual spindles create automation-friendly

advantages for efficient small parts production.

The G in the machine name stands for the gantry loader. The 2SP-10HG has FANUC specifications only.

3 4

With vast experience in achieving high utilization rates

Fast and stable cutting operations

Operator home position

� Operator movement is reduced one-third with one 2SP-H compared to simultaneous use of two general-purpose single spindle NC lathes.

Structural design features“straight down chip drop”

� With the bed directly below a ram-type turret, straight down chip drop results in much shorter chip handling time and steady, long runs. And chips will not build up on any surface within the machine.

� Machine thermal deformation is minimized because chips are caught and discharged by a chip conveyor assembly separate from the bed casting.

Available in 3 different discharge directions to fit your shop layout requirements.

This easy-to-use manual Touch Setter really reduces setup times. Making a tool contact the sensor automatically stores an offset in the control system—quickly and accurately.

� Chip conveyors (Optional) � Auto front door open/close (Optional)

� Touch Setter (Optional) (2SP-35HG)

Wide array of variations significantly shorten setup time

� 2SP–H series lathes

� Two machines

Boring/drilling and slot machining can be done radially and axially in the workpiece with milling tool attached. Higher production effi-ciency achieved with process-intensive machining.

� Equipped with a central detachable partition between the two spindles to ensure safety when the two spindles are operating independently.

� When one side is operating automatically, setup can be done on the other spindle.

� Adapts flexibly to all kinds of production.

� Workpiece mount/dismount can be done with operator standing in front.

� Since there are no interfering structures in the machine front, there is excellent accessibility to the chuck and turret.

� The turrets are designed for easy tool edge checks and rigid, quick-change tooling packages.

Simultaneous parallel turning in the same operation

Continuous primary � secondary operations

Simultaneous turning of different workpieces

� The turrets, with fast indexing, drastically reduce non-cutting time.

Turret indexing: 0.2 sec (2SP-10HG)� With box ways for highly accurate and stable turning.

Twin spindles can also operate completely independent of each other

Easily accessible front facing chucks and turrets

Three-in-One Productivity Modes

Item

Max spindle speed

Rapid traverse (XZ)

Turret indexing time

Unit

min-1

m/min

sec

2SP-10HG

50 to 5,000

24/24

0.2

2SP-35H/-35HG

20 to 2,000

24/30

0.3

A simple push of the button helps reduce operator fatigue.

Rear discharge (Opt)

Right discharge(Opt)2SP-35H/HG

Left discharge(Opti)2SP-35H/HG

Operation panel

Spindle

2SP-10HG2SP-35H/HG

� Examples of mill/drill attachments

� Multitasking turrets (Optional)

Item Unit

min−1

mm

mm

mm

mm

kW

deg

deg

deg

2SP-10HG

V10

10

160 to 6,000

ø13

ø12

ø12

M8

1.6

±0.01

3 (X, Z, C)

0.001

0.001

2SP-35H2SP-35HG

V12

6

80 to 3,000

ø20

ø20

ø20

M14

3.5

±0.03

Milling tool spindle

Turret type

No. of controlled axes

No. of milling tools

Spindle speeds

Max milling tool size

Motor

C axis

Min input

Least command increment

Indexing accuracy

Max tool size

Drill

Endmill

Tap

Radial Axial

���

1

2

3

L R

The photographed machine is equipped with optional specifications.

NC gantry loaders for laborsaving automationFull line of variations to handle all types of production

Gantry loaders—for more productivity and flexibility (Optional)

� Conversational data input for loader movements—a safe, simple, and quick way to set up.

� AC servo drives for all 3 axes enable multiple workpiece and setup changes—quick and easy.

� If trouble occurs, recover methods are displayed on the screen to help the operator respond—quickly.

� A selection of loader movement patterns are available to match various production requirements. This flexibllity helps you make the production line changes that are needed—when you need them.

� HG loader specifications

� Wide range of loader layouts

Loader

Part flipper

Conveyor

Chip conveyor

Gauge

Worktable

Loader with 2 carriers

In-Line Layout

Parallel Layout

� Automation applications

R R flow L R flow

5 6

Gauge Worktable Chuck air blower(blast)

Loader hands Through spindle coolant

Part flipper Palletizing system Chucking miss (air) Workpiece pusher Data files

ODIDWidthRunout

16 stations

Air

Air cylinder

Coolant

(5, 10, 15 workpiece types possible)

FILE SELECT

[ALARM ][TELCOM][ DATA][ NAME ][POS. ]

ACTIVE FILE : 4 FILE-NO.:WORK-3

FILE-NO. NAME WORK-1 777 WORK-2 893ACTIVE WORK-3 4649 WORK-4 5963 WORK-5 4989

HG-10A (for 2SP-10HG)

Workpiece

Loader gripper

Traveling speed

Standard loader time (including machine chuck time)*

Min cycle time (16-P table, R R flow)

OD

Length

Weight (one hand)

Loader jaw

Jaw stroke

Horizontal (A axis)

Vertical (B axis)

Front/back (C axis)

Unit

mm (in)

mm (in)

kg (lb)

mm (in)

m/min (fpm)

m/min (fpm)

m/min (fpm)

sec

sec

ø100 (3.94)

75 (2.95)

1.5 (3.3)

3-jaw, with pusher

ø12 (0.47)

150 (492)

120 (394)

40 (131)

7

24

HG-35A (for 2SP-35HG)

ø280 (11.02)

160 (6.30)

15 (33)

3-jaw, with pusher

ø40 (1.57)

120 (394)

100 (328)

40 (131)

12

45

HG-10A (2SP-10HG)

Max workpiece diameter

Max load capacity (1 pallet)

Stacking height

No. of pallets

ø100 (3.94)

30 (66)

460 (18.11)

16

HG-35A (2SP-35HG)

ø280 (11.02)

70 (154)

500 (19.69)

16

� 16-station worktable specificationsUnit

mm (in)

kg (lb)

mm (in)

* Loader time becomes longer in some cases based on workpiece/chuck specifications.

Item

Item

7 8

2SP-35H/35HG [OSP]

500 1,000 2,00050 100

1,000

100

10

1

20 258 1,567

18.5 kW (30 min)

15 kW (cont)395 N-m (30 min)

320 N-m (cont)

� Specifications

2SP-35H / HG

450 (17.72)

ø380* / ø280 (ø14.96* / ø11.02)

230 (9.06)

1,205 (47.44)

220 (8.66)

230 (9.06)

JIS A2-8

ø120 (ø4.72)

ø82 (ø3.23)

20 to 2,000

V12 + V12

12 + 12

25 (1)

ø40, ø50 (ø1-1/2, ø2)

30 (1,181)

OSP: 0.0001 to 187.5 (0.0000040 to 7.38)FANUC: 0.0001 to 300.0 (0.0000040 to 11.81)

18.5/15 × 2 (25/20 × 2)

0.885-4P (1.2-4P × 2)

OSP: 67 (54), FANUC: 66 (53)

3,200 × 2,765 / 2,835(125.98 × 108.86 / 111.61)

H: 2,260 (88.98)HG: 4,052 (159.53) w/loader

H: 9,500 (20,900)HG: 11,000 (24,200) w/loader

260 (69)

OSP-P300LA / FANUC 31i-B

2SP-10HG

310 (12.20)

ø100 (ø3.94)

100 (3.94)

1,055 (41.54)

150 (5.91)

175 (6.89)

ø140 across flats [JIS A2-6]

ø80 (ø3.15) [ø100 (ø3.94)]

ø52 (ø2.05) [ø62 (ø2.44)]

50 to 5,000 [40 to 4,000]

V8 + V8

V10 + V10 (Multitasking turrets)

8 + 8

20 (3/4)

ø32 (ø1-1/4)

24 (945)

0.0001 to 120.0 (0.0000040 to 4.72)

7.5/5.5 × 2 (10/9.5 × 2) [11/7.5 × 2 (15/10 × 2)]

0.4-4P × 2 (0.5-4P × 2)

28 (22)

4,900 (10,780) w/loader

200 (53)

FANUC 31i-B

1,650 × 1,825 (64.96 × 71.85),1,650 × 1,882 (64.96 × 74.09)

(Multitasking turrets)2,861 (112.64) w/loader

2,941 (115.79)(Multitasking turrets, w/loader)

Unit

mm (in)

mm (in)

mm (in)

mm (in)

mm (in)

mm (in)

mm (in)

mm (in)

min-1

tools

mm (in)

mm (in)

m/min (ipm)

m/min (ipm)

mm/rev (ipr)

kW (hp)

kW (hp)

kW (hp)

kW (hp)

kVA (kW)

mm (in)

mm (in)

kg (lb)

L (gal)

L (gal)

L (gal)

Distance between spindle centerlines

Max cutting diameter

Max cutting length

Spindle center height form floor

X axis

Z axis

Nose

Front bearing dia

Bore dia

Speed ranges

Speed

Turret type

No. of tools

OD tool shank size

ID tool shank diameter

Rapid traverse (X axis)

Rapid traverse (Z axis)

Cutting feed rate

Spindle (30 min/cont)

Hydraulic pump

Lubricant pump

Coolant pump

Total power requirement

Floor space (W × L, mach only)

Machine height

Machine weight

Coolant tank

Hydraulic unit tank

Lubricating oil tank

Capacity

Travels

Spindles

Turrets

Feedrates

Motors

Machine Size

CNC

Item Model

* ø310 (12.2) when Touch Setter mounted[ ] : Optional

Infinitely variable

24 (945)

1.5 × 4P (2 × 4P)

0.02-4P (0.03-4P)

30 × 2 (8 × 2)

6 (1.6)

� Spindle output/torque diagrams [Standard]

2SP-10HG [FANUC] 2SP-35H/35HG [FANUC]

500 1,000 2,00050 100

500

1,000

5,000

50

10

100

10

5

50

0.5

1

0.1

Sp

ind

le t

orq

ue

N-m

Mot

or o

utp

ut

kW

Spindle speed min-1500 1,000 2,000 5,00050 100

500

1,000

2,000

50

10

100

10

5

50

0.5

1

0.1

Sp

ind

le t

orq

ue

N-m

Mot

or o

utp

ut

kW

Spindle speed min-1

Sp

ind

le t

orq

ue

N-m

Mot

or o

utp

ut

kW

Spindle speed min-1

75.3 N-m (30 min)

7.5 kW (30 min)

5.5 kW (cont)

18.5 kW (30 min)

353 N-m (30 min)

20

� Chip conveyor types and applications

Various Chip Conveyors

Type Hinge Scraper Magnetic scraper

� For steel and general use � For cast iron � Easy to maintain � Blade scraper � Magnet scraper for sludge processing

� For cast iron � Effective for sludge handling

Magnet

Application

Shape

2SP-10HG 2SP-35H/HG

Turret R

ø250

ø250

3530

5

287

(Z-a

xis

175)

340

(Z-a

xis

175)

Spindle L Spindle R

Unit: mm

Across flats 440

100

362.

9

(Z-a

xis

230)

362.

9

(Z-a

xis

230)

30

� Travel ranges

53

Turret L

Spindle L Spindle R

Across flats440

100

Turret L Turret R

220 220325(X-axis 220)

325(X-axis 220)

120 185 140205

545 Between centers450

545Max

cuttin

g ø31

0

Max cu

tting ø

310

[ ] Loader specs

50 50Between centers310

195(X-axis 150)

55 85140 110

195(X-axis 150)

Max cutting ø100

Max cutting ø100

� Standard accessories

� Coolant system

� Full enclosure shielding

� Front door interlock

� Self-diagnostics

� Jack bolts, foundation pads

� Tool kit

� Work lamp

� Electronic buzzer

� Chuck open/close foot switch

� Chucking direction switch(parameter settings)

� Separate left/right spindle covers

� Lubrication monitor

� Loader optional accessories (2SP-10HG, 2SP-35HG)

� On machine part flipper

� Safety fence

� Chuck open/close M code

� Chuck air blower (blast)

� Coolant blower (blast)

� Chuck open/close confirmproximity switch

� Triple lamp status indicator

� Automatic power shutoff

� Worktable: 16 stations

� Program protection key switch

� Optional accessories

� Multitasking turret(C-axis control)

� Chip conveyor

� Chip bucket

� High pressure coolant

� Mist collector

� Hydraulic power chuck

� Toolholders

� Boring bar sleeves

� Drill sleeves

� Machining completion lamp

� Tool counter (hard counter)

� Workpiece counter(hard counter)

� Touch Setter M (2SP-35HG)

� In-process work gauges

� Post-process work gauges

� Gauging interface

� Robot interface

55 N-m (cont)

286 N-m (cont)

15 kW (cont)

9 10

373

(Sw

ing

spac

e)

491 (Beam end)

2,631 (Beam length)

Coolant pump (Left/right 1 ea)

2,62

6 (C

hip

conv

eyor

rem

oval

spac

e)

22

390 630630

1,650 (64.96)

2,47

1 (9

7.28

)

1,82

5 (7

1.85

)64

6

167

375.

21,63

7 (T

able

leng

th)

153

98

2,670 (105.12)Transport origin

491 (Beam end)

793

(Swi

ng sp

ace)

Status indicator(Optional)

310 304670251 670

1,650

2,670 (105.12)5050

310670 6702,

263

(89.

09)

2,01

5 (7

9.33

)24

8

1,05

596

0

Operation panel

Operation monitor

Pulse handle

460(Table width)460 (Table width) 1,650 (Machine width)

16-P table(Optional)

Hydraulic chuck pressureadjustment valve (R)

Hydraulic chuck pressureadjustment valve (L)

16-P table(Optional)

RightspindleLeft spindle

RightturretLeft turret

Hydraulic unit(Left/right 1 ea)

22

415

545

846

2,01

5

2,86

1 (1

12.6

4)

2,01

5 (7

9.33

)

655

1,36

0

937

2,471 (97.28)

1,825 (71.85) 646

1,752 53

1,095 70010

750 840 16220

375.2 167 travel

600940195

1,735 701

Lube unit

Controlcabinet

Chip conveyor (Optional)

Coolant pump (Left/right 1 ea)390 630630

1,650 (64.96)

2,52

8 (9

9.53

)

92

1,86

0 (7

3.23

)64

6

167

375.

2

2,670 (105.12) Transport origin

373

(Sw

ing

spac

e)

793

(Swi

ng sp

ace)

1,63

7 (T

able

leng

th)

153

982,

626

(Chi

p co

nvey

or re

mov

al sp

ace)

491 (Beam end) 491 (Beam end)

2,631 (Beam length)

Status indicator(Optional)

310 304670251 670

1,650

22 22

2,670 (105.12)5050

310670 670

248

1,05

5

Operation panel

Operation monitor

Pulse handle

Lube unit

460(Table width)460 (Table width) 1,650 (Machine width)

16-P table(Optional)

16-P table(Optional)

RightspindleLeft spindle

RightturretLeft turret

2,34

3 (9

2.24

)

2,09

5 (8

2.48

)1,04

0

2,09

5 (8

2.48

)

2,94

1 (1

15.7

9)

2,09

5

625

1,44

0

2,528 (99.53)

77

1,882 (74.09) 646

1,752 53

1,095 700

750 840 162

375.2 167 travel

415

846

600940195

1,735 701

Controlcabinet

655

937

Chip conveyor (Optional)

Hydraulic unit(Left/right 1 ea)

10

535

(Sw

ing

spac

e)

598

(Swing

spac

e)

Coolant pump(Left/right 1 ea)

2,100(Chip conveyor removal space)

2,20

0(C

hip

conv

eyor

rem

oval

spa

ce)

2,100(Chip conveyor removal space)

3,44

2 (1

35.5

1)

2,53

5 (9

9.80

)23

067

7

1,71

015

810

385

246

935

700

475

385

246

2,900 (114.17)850 850

365 525640 3251,045

490

150 150225 2252,450

Aux oppanel

3,200 (125.98)

Status indicator(Optional)

939

1,20

51,

055

2,26

0 (8

8.98

)

939

3,200 (125.98)

2,900 (114.17)150 150

1,450 1,450

450850 8501,225 1,225

Chip conveyorright side discharge(Optional)

Chip conveyorleft side discharge(Optional)

Hydraulic chuck pressureadjustment valve

Rightspindle

Main operation panelLeftspindle

Rightturret

Leftturret

Hydraulic unit(Left/right 1 ea)

2,26

0 (8

8.98

)

650

965

64593

91,20

543

0

810

1,01

5 165

2,00

0 (7

8.74

)

215

2,520 (99.21) 677245

1,710 810

766 944 80010

6001,500

2,100250 1,102

3,452 (135.91)

Lube unit

Controlcabinet

Rear chip conveyor(Optional)

175

5,030 (Beam length)

616

(Sw

ing

spac

e)

904

(Sw

ing

spac

e)

Coolant pump(Left/right 1 ea)

16-P table(Optional)

16-P table(Optional)

502

7278

142

5

598

(Sw

ing

spac

e)

677

1,32

9

566

2,18

2

3,25

0 (T

able

leng

th)

2,450

2,900150 150

225 225

5,500 (216.54) 120120

50220

0

Aux op panel

Tableoperation panel

Tableoperation panel

Air supply port

236 236

5,505

5,033

Main power

1,065 (Beam edge)1,065 (Beam edge)

Status indicator(Optional)

2,60

0 (1

02.3

6)

2,40

0 (9

4.49

)20

0

1,11

11,

289

450

8391,20

570

029

5

2,20

017

5

2,37

5 (9

3.50

)

5,500 (216.54)

1,300 1,300

1,450 1,450 200200

Lube unit

Operationpanel

Right turretLeftspindle

RightspindleLeft turret

4501,825

2,900

1,825 465465

2 2

2,900 (Machine width)

1,100 (Table width)1,100 (Table width) Hydraulic unit(Left/right 1 ea)

1,04

51,

015

340

2,40

04,05

2 (1

59.5

3)

2,26

0 (8

8.98

)

1,61

065

015

0

939

3,512 (138.27)

6772,835 (111.61)

315 2,520

1,71010

800

2,095

2,182

853 729

615

600 1,102

385

Controlcabinet

1,65

2

Chip conveyor (Optional)

2SP-35HGDimensional/InstallationDrawings

2SP-35HDimensional/InstallationDrawings

2SP-10HGDimensional/InstallationDrawings

2SP-10HGWith Multitasking TurretsDimensional/InstallationDrawings

Hydraulic chuck pressureadjustment valve (R)

Hydraulic chuck pressureadjustment valve (L)

Unit: mm (in)

Unit: mm (in)

Unit: mm (in)

Unit: mm (in)

When using O

kuma p

roducts, alw

ays read the safety p

recautionsm

entioned in the instruction m

anual and attached

to the prod

uct.

�The sp

ecifications, illustrations, and d

escriptions in this b

rochure vary in different m

arkets andare sub

ject to change without notice.

Pub

No. 2S

P-H

-E-(13a)-100 (M

ar 2019) Printed

in Japan

Oguchi-cho, Niwa-gun,Aichi 480-0193, JapanTEL: +81-587-95-7825 FAX: +81-587-95-6074

This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard tosecurity controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country.

Drill sleeves Boring bar sleeves Drill sleeves Boring bar sleeves

DS MT No. 1-H32DS MT No. 2-H32

BS 8-H32BS 10-H32BS 12-H32BS 16-H32BS 20-H32BS 25-H32

DS MT No. 1-H40DS MT No. 2-H40DS MT No. 3-H40DS MT No. 4-H40

BS 8-H40BS 10-H40BS 12-H40BS 16-H40BS 20-H40BS 25-H40BS 32-H40

� Tooling Systems

2SP-10HG 2SP-35H/HG

OD tool shank 25 × 25

ø40 (ø1-1/2)

Drills Drill sleeve V12 turret

OD- 25

OD- 25

(1 × 1)OD tool shank 20 × 20

ø32 (ø1-1/4)

OD- 20

OD- 20

Drills Drill sleeve V8 turret

(3/4 × 3/4)

ø40

Boring bars

Boring bars, ø40 (ø1-1/2)

Boring bar sleeve ID-H40

ID-H40(offset)

ø32

Boring bars Boring bar sleeve

Boring bars, ø32 (ø1-1/4)

ID-H32

ID-H32(offset)