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APPLICATION OF HIGH QUALITY (GROUP II, III) BASE OILS TO SPECIALTY LUBRICANTS
JANUARY 28, 20006th ANNUAL FUELS & LUBES ASIA CONFERENCESINGAPORE
SK Corporation
WOO-SIK MOON,YONG-RAE CHO and
JUNG-SIK CHUNSK Corporation
Presentation Overview
SK Corporation
• Introduction- High Quality Base Oils
•High Quality Base Oils and White Mineral Oils from Fuels Hydrocracker Residue
•Product Quality of UCO Lube Process- General Performance- Dissolving Ability
•Applications UCO Process Products in Specialties- Agricultural Spray Oils- White Oils- Coning Oils- Transformer Oils
•Summary
High Quality Base Oils
SK Corporation
•Low Volatility•Excellent Oxidation Stability•Excellent Low Temperature Properties• Inherent VI being above 120
High Quality Base Oils
SK Corporation
Market Forces of High Quality Base Oils
Fuel efficiency
Energy saving
Volatility
Environ. friendly
OEM
People
Oil Co.
Formulation
Cost
Safety
Performance
Maintenance
Value
Push Pull
High QualityBase Oils
Use
High Quality Base Oils
SK Corporation
Four Main Options of High Quality Base Oils
•PAOs•Di-Esters•Wax Isomerised Base Oils•Severely Hydrocracked Base Oils
High Quality Base Oils and White Mineral Oils from Fuels Hydrocracker Residue
SK Corporation
SK UCO Lube Process
VacuumDistil'nUnit
HDTReactor
VacuumStripperReduced
Crude
Fuels
Fuel Hydrocracking Complex
HDCReactor
VGO
VR
UCO (Hydrocracker Residue)
Gases
HDWReactor
BASE OILS,WHITE OILS
VacuumStripper
HDTReactor
Lube Hydrodewaxing Complex
VacuumDistil'nUnit
High Quality Base Oils and White Mineral Oils from Fuels Hydrocracker Residue
SK Corporation
Catalysts and Operating Conditions in Hydro-Finishing Unit for Production of White Mineral Oils
Former CurrentCatalyst Description Ni, W on Alumina Pd on high Surface
with Promoter CarrierTemperature, ‘C 245 ~ 340 230 ~ 300Pressure, kg/cm G 155 ~ 190 155 ~ 190Space Velocity, kg/l/hr 1.0 1.0
2
High Quality Base Oils and White Mineral Oils from FuelsHydrocracker Residue
SK Corporation
•Severe Hydrocracking and Recycling of Fuels hydrocrackerResidue (UCO)
•UCO is Feedstock for High Quality VHVI Base Oils Production•All Hydro-processing Route- Utilization of Hydro-isomerized Dewaxing with fuelsHydrocracker Residue and High Pressure Hydro-finishing
•Economic Process for Production High Quality Base Oils andWhite Mineral Oils- Integration of Fuels Hydrocracker and Lube Process withNoble Metallic Catalysts
Summary
Product Quality of UCO Lube Process
SK Corporation
•3 Viscosity grades in 2 Quality levels with VI’s in the range 110 - 135
•API Group 2, Group 3 Base Oil•Severely Hydro-Cracked Base Oil
A VHVI Base Oil, YUBASE
Product Quality of UCO Lube Process
SK Corporation
Typical Properties of YUBASE
YUBASE-3 YUBASE-4 YUBASE-6(API Gr-II) (API Gr-III) (API Gr-III)
Viscosity @ 40'C, cSt 12.3 19.1 32.5 Viscosity @100'C, cSt 3.1 4.2 6.0 Viscosity Index 115 126 133 Flash point, COC, 'C 196 220 234 Pour point, 'C -24 -15 -15 CCS vis. @-25'C, cP <500 770 2220 Noack volatility, wt% 40.0 14.5 7.0 Sulfur content, ppm <1 <1 <1 Aromatics, wt% <0.5 <0.5 <0.5
Product Quality of UCO Lube Process
SK Corporation
Property Comparison of 150N Grades
Solvent Lube Hydro VHVI SyntheticRefined Cracking YU-6 PAO-6
Viscosity @ 40'C, cSt 30.3 29.8 32.5 31.0Viscosity @100'C, cSt 5.0 5.1 6.0 5.9 Viscosity Index 95 99 133 135 Flash point, COC, 'C 216 222 234 234 Pour point, 'C -12 -12 -15 -60 CCS vis. @-25'C, cP 4500 4000 2220 900 Noack volatility, wt% 17.0 16.5 7.0 6.8 Sulfur content, ppm 5800 300 <1 <1 Aromatics, wt% 22.5 3.5 <0.5 <0.5RBOT, +0.3%AO, min 185 250 520 540 PCT, mg (1) 158 140 58 32
Note (1) : with 13.0% ACEA A3/B3 DI + 10.0wt% OCP VII
Product Quality of UCO Lube Process
SK Corporation
Dissolving Ability Comparison of 150N Grades
Solvent Lube Hydro VHVI NaphtheneRefined Cracking YU-6 150N
Aniline point, 'C 100 116 126 79 Vis.-Grav. Constant 0.82 0.80 0.78 0.87 Carbon type distributionCp, % 57 64 79 47Cn, % 38 35 21 42 Ca, % 5 1 0 11
Product Quality of UCO Lube Process
SK Corporation
•Very Good Viscosity-Temperature Behaviorand Good Low Temperature Properties
•Excellent Oxidative and Thermal Stability•Very Low Volatility •Similar to PAO in General Performances •No Toxic Potential •Lack of Dissolving Ability
Summary
Applications of UCO Process Product
SK Corporation
High Quality Base Oils Based Lubricants Advantages
Properties / Improvements Reasons •Better Low Temp. Properties Low Wax, High VI •Low Oil Consumption and Low Volatility, Narrow Boiling
Higher Flash, Fire Points Ranges •Higher Thermal and Oxidative High Saturates, Good Additive Stability (Longer Life) Response
•Good Friction Behavior and High VI, Low AromaticsWear Reduction
•Environmentally Friend Low Aromatics, Low Volatility
Applications of UCO Process Product
SK Corporation
Principal Uses of UCO Process Products
Automotive Oils Industrial Oils SpecialtiesPCMO Hydraulic Fluids Heat transfers HDDO Turbine Oils Quenching Oils Gear Oils Compressor Oils Cutting Oils ATFs Vacuum Pump Oils Process Oils Tractor Fluids Rolling Oils Spray OilsShock Absorber Oils White Oils
Textile OilsTransformer Oils
Applications of UCO Process Product in Specialties
SK Corporation
Agricultural Spray Oils
Base Oil Properties for Citrus Spray Oils
General YUBASE-4 Criteria
Viscosity @40'C, cSt 19.1 60N~100N Unsulfonated Residue, vol% >99 >92 Paraffinic Carbon (Cp), % 78 >60 Boiling Range by GCD10% off, ‘C 395.090% off, ‘C 541.590% - 10% off, ‘C 56.5 <65
Carbon No. by GCD Data 10% ~ 90% off point 24~30 16~30
Applications of UCO Process Product in Specialties
SK Corporation
Agricultural Spray Oils
Surfactants for UCO Process Product in Citrus Spray Oils
General Spray Oil Dosage
YUBASE-4, wt% 99.35 balance Emulsifier Package, wt% 0.65 1 ~ 3
Nonylphenoxypolyetoxy ethanol1-Decanol1-Octanol
Applications of UCO Process Product in Specialties
SK Corporation
Agricultural Spray Oils
Field Test Results of UCO Process Product based Spray Oil
Spray Oil Chemical PesticideTest Field Northern Cheju Island, Korea Applying Plants 9 Trees of Citrus Fruit Target Pests Mites (Panonychus Citri)Spraying Pesticides 1% Emulsion 0.2% Tebufenpyrad% Mortality
@ 3days after spraying 93.8 100@ 7days after spraying 98.7 100@14days after spraying 99.4 99.7@21days after spraying 99.4 99.5
Phytotoxicity none -in 2%Emulsion Spraying
Applications of UCO Process Product in Specialties
SK Corporation
White Oils
Test Results of UCO Process Product as White Oils
PHAZOL-3 PHAZOL-4 PHAZOL-6 General CriteriaViscosity @40'C, cSt 12.3 19.1 32.5 Sulfur, ppm <1 <1 <1 <1 UV Absorbance, DMSO
@260~350nm 0.018 0.020 0.021 <0.100Readily Carbonizable pass pass pass pass
Substance
Applications of UCO Process Product in Specialties
SK Corporation
White Oils
Property Comparison of 70N Grade White Oils for Cosmetics
PHAZOL-3 Conventional RemarkFeedstock - Lube Hydrocracking
Base Oils Yield Test by 3% Oleum
Acid Treating, vol% - 89 + 5% EtOH Composition Analysis
Paraffins, wt% 41.7 30.6 ASTM D2549Naphthenes, wt% 58.3 69.4 and D2786 Aromatics Trace Trace
GC-Mass AnalysisBelow C18, vol% 1.0 3.4 Spike Peak Spike Peak in GC Graph. None Detected n-Paraffins
Applications of UCO Process Product in Specialties
SK Corporation
Applications of UCO Process Product in Specialties
SK Corporation
Applications of UCO Process Product in Specialties
SK Corporation
Coning Oils
Surfactants for UCO Process Product in Coning Oils
Coning OilYUBASE-3, wt% 92.0 Emulsifier Package, wt% 8.0
Polyoxyethylene oleyl etherSorbitan monooleatePhosphate esterEtoxylated nonyl-phenolOleic acid
Applications of UCO Process Product in Specialties
SK Corporation
Coning Oils
Property Comparison of UCO Process Product based and Conventional Base OiIs based Coning Oils
YUBASE-3 based Convent’l (A) Convent’l (B)Appearance of Emulsion Milky White Yellowish Milky WhiteEmulsion Stability (1)
Light Emulsion, % - 90 -Clear Emulsion,% 100 8 100 Oil Layer, % - 2 -
Evaporation Loss, wt% 4.0 13.7 13.0
Note (1) : Stability of 10% Solution in Tap Water, after 24hrs
Applications of UCO Process Product in Specialties
SK Corporation
Transformer Oils
Property Comparison of UCO Process Product based and Conventional Base OiIs based Transformer Oils
HydrotreatedYUBASE-L3 Naphthene Paraffin Oil
Viscosity @40℃, cSt 12.1 11.7 8.4 Flash Point, PMCC, ℃ 194 136 144Pour point, ℃ -42 -33 -21Copper Corrosion @100℃/3hrs 1-a 2-a 1-bDissipation Factor, % 0.03 <0.001 0.002Impulse Breakdown Voltage, 77.5 48 90
Point/Sphere @3.2mm, kVGassing Tendency +31 -19 -4
@8KV/50℃, ? l/minOxidation Stability @125℃/75Hrs 0.19 0.20 0.38
TAN, mgKOH/g
Applications of UCO Process Product in Specialties
SK Corporation
Transformer Oils
Improving Gassing Tendency Performance of UCO Process Product based Transformer Oils
YU-L3 + C13 Aro. Compound (1)YUBASE-L3 1% C13 2% C13 3% C13
Gassing Tendency +31 -23 -26 -29@8KV/50℃, ? l/min
Note (1) : C13 Aro. Compound is Aromatic Hydrocarbon Mixture of Carbon No.10~ 13 with Two Benzene Ring.
Applications of UCO Process Product in Specialties
SK Corporation
• Increasing their Applications to Industrial Lubricating Oilsand Specialties.
•Expected Limitation of Applications in Specialty Lubricant Areas- Lack of Dissolving Ability by More Paraffinic Nature
•Can be Solved by Careful Selection of Additives and/or Formulation with Adequate Aromatic Compounds
•Provide Various Advantages over Conventional Base Oilsbased Specialty Lubricants
Summary