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Fuel Control

Fuel control in fleet management

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Page 1: Fuel control in fleet management

Fuel Control

Page 2: Fuel control in fleet management

1. Why we need to control fuel

2. The role of telematics

3. How we reduce fuel consumption

4. How we reduce fuel theft and fraud

Fuel Control

Page 3: Fuel control in fleet management

Fuel Control Challenges

• > 40% of our operating costs

• Increasing theft of fuel from vehicles

• Fraudulent card and electronic transactions

• Manual systems

• Silos of information with very little integration

• Lack of skilled staff (Office and Drivers)

Page 4: Fuel control in fleet management

1. Average monthly distance travelled = 12’500 km

2. Average monthly fuel consumption = 6’875 L (55l/100km)

3. Average monthly fuel cost = R 75,625 (R11 x 6’875 L)

4. Average cost per km = R 6,05 (R11 p/l)

5. Average number of fuel transactions = 15 per month

6. Average tank capacity = 600L (R11 x 600 = R 6,600)

7. Total fuel cost per year = R 907’500

Let us look at a typical Heavy Commercial Vehicle

Page 5: Fuel control in fleet management

1. 10 km unauthorised travel per day (260km x R6) = R 1’573 p/m

2. 20L theft per week (87 l/m x R11) = R 957 p/m

3. 2L of fuel spilt per week (8,7 l/m x R11) = R 95 p/m

4. Speeding and Idling waste of 0.5 L/100km = R 688 p/m

Average monthly fuel lost = R 3’313 p/m

Total fuel lost per year = R 39’756 p/a

Let us look at a typical Scenario with a HCV

Page 6: Fuel control in fleet management

Which Fleet Are You?

Fleet Size Fuel Spend Per Month Fuel Spend Per Year Potential Loss / Opportunity Per Year

10 R 0.76 M R 9.1 M R 0.40 M

50 R 3.8 M R 46 M R 2 M

100 R 7.6 M R 91 M R 4 M

200 R 15.2 M R 182 M R 8 M

500 R 37.8 M R 454 M R 20 M

Page 7: Fuel control in fleet management

We can’t manage what we don’t measure

Real time data means we can instantly change driver behavior

Telematics reports highlight problem areas and trends

Telematics replaces almost all manually captured data

Telematics assists with route compliance

Telematics provides actual fuel used per trip*

Small changes have huge impacts

The role of Telematics

* With CAN Bus data

Page 8: Fuel control in fleet management

Accurate Date, Time and Odometer at fill

GPS location at time of fill – Reverse GIS = Supplier Name

Drivers Name at time of transaction

Route traveled since last fill

CAN Bus measured fuel consumption since last fill*

Fuel level probe records fuel level before and after the fill

Reports calculate the variance after each fill

Measured fuel consumption by Driver

The role of Telematics

Fuel Control is enhanced with CAN Bus and fuel level sensors.

*CAN bus is available on American, European and some Japanese trucks

Page 9: Fuel control in fleet management

1. Proactive engagement with Drivers

2. Training must include telematics data

3. Reward good driving performance

4. Zero tolerance for speeding and idling

5. Manage exceptions in real-time

i. Over Speedingii. Excessive idlingiii. Off route / journey managementiv. Unauthorised stopsv. Sudden drop in fuel level

How we reduce fuel consumption

Page 10: Fuel control in fleet management

1. Lock down the vehicle fuel system

2. Revise the Driver’s code of conduct

3. Eliminate all part fills

4. Integrate your dispensing into the telematics system

5. Manage consumption from fill to fill

6. Investigate each variance

7. Incentivise your fuel control staff when detecting fraud

8. Provide a tip off line – Honesty Pays

How to reduce fuel theft and fraud

Page 11: Fuel control in fleet management

The Complete Fuel Control Solution

Products and Services:

1. Fuel Tank Lock Down Devices

2. Fuel Level Sensor

3. Fuel Pump Control Unit and Reporting

4. Automated Tank Gauging

5. Fuel Control Bureau Service

Page 12: Fuel control in fleet management

1. Lock Down the Fuel Tank

Anti-theft fuel sender

Anti-siphon devices that prevent over filling and skimming

Anti-theft drain plugs and pipe fittings

We import the TankSafe units from the UK

• Patented “impregnable” design prevents skimming and spilling• Robust design is attack proof• Tanks can be filled at 120 L/min• Standard fitment on Mercedes, MAN, Volvo and Iveco

Page 13: Fuel control in fleet management

2. Fuel Level Sensor

• Accurately measures the diesel level in the tank

• Integrates with the MiX FM hardware

• Samples fuel level every when parked and driving

• Real-time alerts for sudden change in fuel level

• Records fills to confirm fuel purchases

Page 14: Fuel control in fleet management

3. Fuel Pump Control Unit

• Integrates to fixed or mobile fuel pumps

• Removes human error in fuel transaction capturing

• Measures and records fuel dispensed

• Prevents unauthorised fuel issues

• Integrates to MiX Software

• Issued vs. measured reporting for CAN bus vehicles

Page 15: Fuel control in fleet management

Fuel Pump Reporting

Page 16: Fuel control in fleet management

4. Bulk Stock Automated Tank Gauging

Real-Time Tank Level Dashboards

Page 17: Fuel control in fleet management

5. Fuel Control Bureau Service

• Implement our best practise procedures and policies

• All fuel transactions are consolidated in one single database

• Our software highlights exceptions for manual investigation

• Analysts correct any exceptions with data and reprocess

• Suspect transactions are escalated to our investigators

• Clients notified of suspect transactions

• Translate fuel savings into quantifiable rand values

• Weekly and Monthly fuel management reports

• Once-off investigations of specific incidents

Page 18: Fuel control in fleet management

Fuel Control Checklist

An independent audit of fuel procedures and processes?

A comprehensive code of conduct?

Protect and control bulk fuel stocks?

Protect diesel in the vehicle fuel tank?

Electronic recording of fuel issues?

Detailed analysis of fuel transactions?

Investigative process to recover lost fuel?

Can we help you with:

Page 19: Fuel control in fleet management

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