Embed Size (px)
Citation preview
1201402 v3.1 mold
Molded Plastics Solution Supplier
BSM GROUP
Since 1992, In China
2201402 v3.1 mold
Contents:
+ Overview of BSM Group
+ Capacity of BSM Group
- Tool Making
- Processing, Injection Molding
- Secondary Operations
- R & D Center
+ Quality Management System
+ Working Process
+ Products Portfolio
+ Main Customers
+ Main Suppliers
+ Global Network
3201402 v3.1 mold
+ Overview of BSM Group - Group structure
4201402 v3.1 mold
+ Overview of BSM Group - Management
5201402 v3.1 mold
550 employees worldwide
15% delivered to China30% delivered to Europe30% delivered to North America25% delivered to Japan /Australia /Others
Share 2014 by product family
70 million US Dollars of Turnover 2014
Mold size from 150mmX150mm to 2.5mX3.5M, up to 35T.
CertificationsISO9001:2008 since 2006ISO14001:2004 since 2008TS16949:2009 since 2010
Tooling 70% Molding 30%
Appliance, 8%
Automotive, 75%
Electronics, 5%
Healthcare, Medical/Dental
, 6%
Industrial, 3%
Other, 3%
Industry Breakdown
+ Overview of BSM Group - Key figures
0
20
40
60
80
100
33 3530
40
5560
65
70Turnover (in USD Million)
6201402 v3.1 mold
CNC *19• Maximum machining capability 3.2 x 1.9m• Mori Seiki CNC machine, 1500 x 600m, tolerance ±0.003mm• Mikron CNC machine, 710 x 400mm, tolerance ±0.005mm• Fanuc CNC machine, 500 x 400 x 200mm, tolerance ±0.005mm
EDM *15• Sodick mirror EDM machine, tolerance ±0.002mm• Other EDM machines
Wire-cut *9• Makino Wire-cut machine , tolerance ±0.005mm• Charmilles Wire-cut machine , tolerance ±0.005mm• Sodick Wire-cut machine, tolerance ±0.002mm• Tolerance ±0.002mm
+ Capacity of BSM Group - Tool Making
7201402 v3.1 mold
36 injection machines with robot from 50T to 2000T• Toshiba high speed injection machines from 100T to 350T• Vertical injection molding machines• Haitian injection machines• Haitian Horizontal Bi-injection machine 530T
Trial runHigh volume production• ABS, PC, PC + ABS, POM, PMMA, PA, PPT, PE, PVC and other common materials and engineering plastics
+ Capacity of BSM Group - Processing, Injection Molding
8201402 v3.1 mold
4 automated production lines with robots built with reference to Toyota Thailand standards2 of 4 are under constant temperature and humidity control
Class 100,000 clean room
Ultrasonic welding Laser engravingElectro platingScreen printing
Spray painting RoboticFully automatedUV cure
Anti-staticPU paintAdvanced inspection
+ Capacity of BSM Group - Secondary Operations
9201402 v3.1 mold
• Mainly engaged in auto components, body parts, internal and external products research, design and development with totally19 staffs.
• Cooperate with Guangdong Mold Association and Automobile Research Institute in South China University of Technology.
• 200 square meters of laboratory space area, with various kinds of testing equipments for optics, materials, environment, mechanics, etc, which can meet different kinds of tests like product abrasion resistance, moisture resistance, cold resistance, wet & heat cycle, hardy impact, light aging resistance, high temperature aging resistance, materials tensile.
+ Capacity of BSM Group - R & D Center
10201402 v3.1 mold
CertificationsISO9001:2008 since 2006ISO14001:2004 since 2008TS16949:2009 since 2010
+ BSM Quality System
BSM have the systems in place ensure traceability down to every process on a single part, component and material; from design to delivery.
11201402 v3.1 mold
APQP P-FEMAA new mold
Contract review:Variation analysis
Confirmation of APQP requirement
Project team establishment
DFMEA
Functional requirements considerations/ Preliminary special product process characteristics identification
Focus on special product process characteristics according to function
Mold design Risk based design
Design verification plan Risk based verification
Manufacturing process flow chart
New equipments/ facilities/gages/supplies
Risk based verification
PFMEA Risk based design
Manufacturing process verification plan
MSA plan Risk based analysis
Pre launch control plan
Pre launch
MSA/ process capacity study/ product verification/
process evaluation
Manufacturing control plan
Work instruction
PPAP Production validation PPAP Submission
Confirmation of special product process characteristics
Feedback
Acceptance criteria of manufacturing process
Drawing
Failure effect analysis
Drawing
Failure mode analysis
Process flow
Product characteristics list
Process flow analysis
Product characteristics analysis
Customer complaint, defects card—
experiences accumulation
Severity evaluation reference table
Failure detection evaluation form
Failure incidence evaluation form
Effect severity evaluation
RPN evaluation
Failure detection evaluation
Failure incidence evaluation
Failure mechanism analysis
RPN acceptance evaluation
Process improvment
Continual improvement
OK?
Note: Process route - - - -→ Information route →
OK?
Y
N
12201402 v3.1 mold
+ Working Process
13201402 v3.1 mold
+ Working Process - Details
Technical Dept. has 7 senior engineers, who are specialized to do DFM and Moldflow.
Technical Dept.
We do trial-production and keep the mould running well in the machine for around 6 hours.
Mold Trial Team
Tooling Dept. has about 200 professional mold makers. We can produce 700~800 sets of molds per year, from 150mmX150mm to 2.5mX3.5M, up to 35T.
Tooling Dept.
Design Dept. has 40 design engineers, they use Pro Engineer, UG, SolidWork, AutoCAD and Master cam UG to design and program.
Design Dept.
Mold Checking Team has 10 Mold checking engineers. They check the manufacturing process and inspect the molds.
Mold Checking
Team
14201402 v3.1 mold
Automotive ToolingAutomotive Injection MoldingAutomotive Component AssemblyAutomotive Paint and TexturingAutomotive Engineering Automotive External - Bumpers- Fenders- Grille
Automotive Internal- Speaker Panels- Instrument Panels- Console Covers
Automotive Technical- Distributor- Air Conditioning - Tanks
+ Product Portfolio - Automotive
15201402 v3.1 mold
Holder, Hood Stay
Rear Door Box Cover
Panel Sub AssyInstr Cluster
Finisher
Garnish Sub Assy InstrCluster Finisher Lower
Centre
Quarter Panel Mudguard
+ Product Portfolio - Automotive - Toyota Corolla
Control Pillar Lower
Front Side Panel
Reclining Adjuster
Release Handle
Door ConsoleFront Sear Hinge Lower
Cover Front FloorCup HolderFront Seat Cushion
Inner Shield
Grip Assy
Control Armrest Hinge
Rear Door Trim Lower
Front Seat Cushion Shield Base
Seat Track Bracket Inner Cover
Front Fender Mudguard
Instrument Panel Under Cover LH
Console Box Insert
Instrument Panel Under Cover RHFront Door
Armrest InsertGrill
Front Seat Cushion Edge Protector
16201402 v3.1 mold
+ Product Portfolio - Automotive - Honda CRV
Base Fr Lic Plate
Spacer Rear Bumper SideCover Filler Pipe
Cor Up Beam R&L Fr Bumper
Bracket Fog
ECU Cover
Upper Duct L&R Front Bumper
Cover & Holder
Garn &. Grille
Front Bumper Side
Upper Duct Front Bumper Cover Intake
Cover & Cap T Gate Bracket
Garn Rear
Garn Control
Garn Rear Corner
Garn Ctr Corner
17201402 v3.1 mold
+ Product Portfolio - Automotive - Skoda Rapid - Middle Console
B Pillar
Wheel Cover
Bar
Middle Console Inner part
Middle Console Outer part
Middle Console Assembly
Middle Console
18201402 v3.1 mold
+ Product Portfolio - Automotive - BMW
Instrument panel
Central wheel
Central panel
Lateral L/R defrost cover
Speaker
Glove box
Radiator Outlet
Radiator Inlet
CAC Tank Inlet & OutletCAC tank
19201402 v3.1 mold
Cup holder
Bumper
Door handleFender
Side trim
+ Product Portfolio - Automotive - Other cars & Trucks
Instrument panel
Rear reflector
Front housing
Front lensRear light
20201402 v3.1 mold
Printer
Washer
Air Conditioning
Lawn Mower
Switch GearTelephone
Medical Cart
+ Product Portfolio - Others
21201402 v3.1 mold
+ Main Customers
22201402 v3.1 mold
Steel
Hot runner
Texture
Mold base
Resin
Hydro-cylinder
Standard parts
+ Main Suppliers
23201402 v3.1 mold
Alagoas, Brazil
Paris, France Slavkov, Czech
Gunma, Japan
London, UK
Shenzhen, China
After sales service center
Technical and customer service office
Ontario, Canada
New York, USA
Arizona, USA
+ Global Network
