Bluestar profile 2013

Total Automotive Plastic Solution SupplierCONFID

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1201402 v3.1 mold

Total Automotive Plastic Solution Supplier

BSM GROUP

Since 1992, In China


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2201402 v3.1 mold

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Contents:

+ Overview of BSM Group

+ Capacity of BSM Group

- Tool Making

- Processing, Injection Molding

- Secondary Operations

- R & D Center

+ Quality Management System

+ Working Process

+ Products Portfolio

+ Main Customers

+ Main Suppliers

+ Global Network


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3201402 v3.1 mold

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+ Overview of BSM Group - Group structure


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4201402 v3.1 mold

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+ Overview of BSM Group - Management


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5201402 v3.1 mold

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550 employees worldwide

15% delivered to China 30% delivered to Europe

30% delivered to North America 25% delivered to Japan /Australia /Others

Share 2013 by product family

65 million US Dollars of Turnover 2013

Mold size from 150mmX150mm to 2.5mX3.5M, up to 35T.

Certifications ISO9001:2008 since 2006 ISO14001:2004 since 2008 TS16949:2009 since 2010

Tooling 70% Molding 30%

Appli-ance; 8%

Automotive; 75%

Electron-ics; 5%

Health-care, Med-ical/Den-tal; 6%

Industrial; 3%

Other; 3%

Industry Breakdown

+ Overview of BSM Group - Key figures

2007 2008 2009 2010 2011 2012 2013 2014(Forecast)

0

20

40

60

80

100

33 3530

40

5560

65

85Turnover (in USD Million)


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6201402 v3.1 mold

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CNC *19• Maximum machining capability 3.2 x 1.9m• Mori Seiki CNC machine, 1500 x 600m, tolerance ±0.003mm• Mikron CNC machine, 710 x 400mm, tolerance ±0.005mm• Fanuc CNC machine, 500 x 400 x 200mm, tolerance ±0.005mm

EDM *15• Sodick mirror EDM machine, tolerance ±0.002mm• Other EDM machines

Wire-cut *9• Makino Wire-cut machine , tolerance ±0.005mm• Charmilles Wire-cut machine , tolerance ±0.005mm• Sodick Wire-cut machine, tolerance ±0.002mm• Tolerance ±0.002mm

+ Capacity of BSM Group - Tool Making


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7201402 v3.1 mold

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36 injection machines with robot from 50T to 2000T • Toshiba high speed injection machines from 100T to 350T• Vertical injection molding machines• Haitian injection machines• Haitian Horizontal Bi-injection machine 530T

Trial run High volume production• ABS, PC, PC + ABS, POM, PMMA, PA, PPT, PE, PVC and other common materials and

engineering plastics

+ Capacity of BSM Group - Processing, Injection Molding


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8201402 v3.1 mold

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4 automated production lines with robots built with reference to Toyota Thailand standards 2 of 4 are under constant temperature and humidity control Class 100,000 clean room

Ultrasonic welding Laser engravingElectro platingScreen printing Spray painting

RoboticFully automatedUV cureAnti-staticPU paint

Advanced inspection

+ Capacity of BSM Group - Secondary Operations


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9201402 v3.1 mold

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• Mainly engaged in auto components, body parts, internal and external products research, design and development with totally19 staffs.

• Cooperate with Guangdong Mold Association and Automobile Research Institute in South China University of Technology.

• 200 square meters of laboratory space area, with various kinds of testing equipments for optics, materials, environment, mechanics, etc, which can meet different kinds of tests like product abrasion resistance, moisture resistance, cold resistance, wet & heat cycle, hardy impact, light aging resistance, high temperature aging resistance, materials tensile.

+ Capacity of BSM Group - R & D Center

华南理工大学锦丰科技集团

工程技术中心2012年 12月


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10201402 v3.1 mold

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Certifications ISO9001:2008 since 2006 ISO14001:2004 since 2008 TS16949:2009 since 2010

+ BSM Quality System

BSM have the systems in place ensure traceability down to every process on a single part, component and material; from design to delivery.


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11201402 v3.1 mold

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APQP P-FEMAA new mold

Contract review:Variation analysis

Confirmation of APQP requirement

Project team establishment

DFMEA

Functional requirements considerations/ Preliminary special product process characteristics identification

Focus on special product process characteristics according to function

Mold design Risk based design

Design verification plan Risk based verification

Manufacturing process flow chart

New equipments/ facilities/gages/supplies

Risk based verification

PFMEA Risk based design

Manufacturing process verification plan

MSA plan Risk based analysis

Pre launch control plan

Pre launch

MSA/ process capacity study/ product verification/

process evaluation

Manufacturing control plan

Work instruction

PPAP Production validation PPAP Submission

Confirmation of special product process characteristics

Feedback

Acceptance criteria of manufacturing process

Drawing

Failure effect analysis

Drawing

Failure mode analysis

Process flow

Product characteristics list

Process flow analysis

Product characteristics analysis

Customer complaint, defects card—

experiences accumulation

Severity evaluation reference table

Failure detection evaluation form

Failure incidence evaluation form

Effect severity evaluation

RPN evaluation

Failure detection evaluation

Failure incidence evaluation

Failure mechanism analysis

RPN acceptance evaluation

Process improvment

Continual improvement

OK?

Note: Process route - - - -→ Information route →

OK?

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12201402 v3.1 mold

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+ Working Process


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13201402 v3.1 mold

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+ Working Process - Details

Technical Dept. has 7 senior engineers, who are specialized to do DFM and Moldflow.

Technical Dept.

We do trial-production and keep the mould running well in the machine for around 6 hours.

Mold Trial Team

Tooling Dept. has about 200 professional mold makers. We can produce 600~700 sets of molds per year, from 150mmX150mm to 2.5mX3.5M, up to 35T.

Tooling Dept.

Design Dept. has 40 design engineers, they use Pro Engineer, UG, SolidWork, AutoCAD and Master cam UG to design and program.

Design Dept.

Mold Checking Team has 10 Mold checking engineers. They check the manufacturing process and inspect the molds.

Mold Checking

Team


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14201402 v3.1 mold

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Automotive ToolingAutomotive Injection MoldingAutomotive Component AssemblyAutomotive Paint and TexturingAutomotive Engineering Automotive External - Bumpers - Fenders - GrilleAutomotive Internal - Speaker Panels - Instrument Panels - Console CoversAutomotive Technical - Distributor - Air Conditioning - Tanks

+ Product Portfolio - Automotive


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15201402 v3.1 mold

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Holder, Hood Stay

Rear Door Box Cover

Panel Sub Assy Instr Cluster

Finisher

Garnish Sub Assy Instr Cluster Finisher Lower

Centre

Quarter Panel Mudguard

+ Product Portfolio - Automotive - Toyota Corolla

Control Pillar Lower

Front Side Panel

Reclining Adjuster

Release Handle

Door ConsoleFront Sear Hinge Lower

Cover Front FloorCup HolderFront Seat Cushion

Inner Shield

Grip Assy

Control Armrest Hinge

Rear Door Trim Lower

Front Seat Cushion Shield

Base

Seat Track Bracket Inner Cover

Front Fender Mudguard

Instrument Panel Under Cover LH

Console Box Insert

Instrument Panel Under Cover RHFront Door

Armrest InsertGrill

Front Seat Cushion Edge Protector


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16201402 v3.1 mold

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+ Product Portfolio - Automotive - Honda CRV

Base Fr Lic Plate

Spacer Rear Bumper SideCover Filler Pipe

Cor Up Beam R&L Fr Bumper

Bracket Fog

ECU Cover

Upper Duct L&R Front Bumper

Cover & Holder

Garn &. Grille

Front Bumper Side

Upper Duct Front Bumper Cover Intake

Cover & Cap T Gate Bracket

Garn Rear

Garn Control

Garn Rear Corner

Garn Ctr Corner


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17201402 v3.1 mold

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+ Product Portfolio - Automotive - Skoda Rapid - Middle Console

B Pillar

Wheel Cover

Bar

Middle Console Inner part

Middle Console Outer part

Middle Console Assembly

Middle Console


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18201402 v3.1 mold

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+ Product Portfolio - Automotive - BMW

Instrument panel

Central wheel

Central panel

Lateral L/R defrost cover

Speaker

Glove box

Radiator Outlet

Radiator Inlet

CAC Tank Inlet & OutletCAC tank


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19201402 v3.1 mold

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Cup holder

Bumper

Door handleFender

Side trim

+ Product Portfolio - Automotive - Other cars & Trucks

Instrument panel

Rear reflector

Front housing

Front lensRear light


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20201402 v3.1 mold

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Printer

Washer

Air Conditioning

Lawn Mower

Switch GearTelephone

Medical Cart

+ Product Portfolio - Others


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21201402 v3.1 mold

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+ Main Customers


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22201402 v3.1 mold

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Steel

Hot runner

Texture

Mold base

Resin

Hydro-cylinder

Standard parts

+ Main Suppliers


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23201402 v3.1 mold

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Alagoas, Brazil

Paris, France Slavkov, Czech

Gunma, Japan

London, UK

Shenzhen, China

After sales service center

Technical and customer service office

Ontario, Canada

New York, USA

Arizona, USA

+ Global Network


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24201402 v3.1 mold

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TIALTHANK YOU!!!