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ACCELERATING DIGITAL TRANSFORMATION
MacLean-Fogg Uses IIoT to Gain Industry Advantage: Year Two
ChrisMiszturBusiness Systems Engineer
MacLean-Fogg
ScottMaskerBusiness Systems Engineer
MacLean-Fogg
ACCELERATING DIGITAL TRANSFORMATION
• CompanyOverview• WhyweIIoT• HowweIIoT• IIoT Tooling• TheFirstYear- Hits• TheFirstYear- Misses• YearTwo
Agenda
ACCELERATING DIGITAL TRANSFORMATION
Company Overview
• Fastener components • Engineered components• Engineered plastics• Linkage and suspension components
• Electric utility• Telecommunications• Civil markets
• Investments• Private equity holdings
ACCELERATING DIGITAL TRANSFORMATION
informationtechnology
Why we IIoT
businessunits
2015
2016
value addimpl. team
2017 …
operational transformation
controlsengineering
… 2014
ACCELERATING DIGITAL TRANSFORMATION
How we IIoT – Company Level
q eliminate noise
q symptoms are not problems
q capture data closest to the process
q remove human intervention from data collection
q capture only data you need, no more, no less
q find answers in the order of ‘what’, ‘how’, ‘why’
q any change must be measurable
ACCELERATING DIGITAL TRANSFORMATION
How we IIoT – Factory Level
q plug-and-play factory templates
q concern for security and latency
q strong vendor relationships
q support existing data collection initiatives
ACCELERATING DIGITAL TRANSFORMATION
How we IIoT – Process Level
q employee partnerships
q standardization
ACCELERATING DIGITAL TRANSFORMATION
IIoT Tooling
Kepware™Proxy
SERIAL
ETHE
RNET/IP
TWINCA
T
TELNET
ACCELERATING DIGITAL TRANSFORMATION
Year 1 HitsScaleIntegrationintoEnterpriseSystem
ReadScale
Information Calc
Piececount
Kepware
Kepware™Proxy
BackflushJDEdwards
ScanWOOPWCScale
RFSmartWorkFlow NiceLabel
Automation
PrintLabel
DataSentToSplunk
ACCELERATING DIGITAL TRANSFORMATION
Year 1 HitsScaleIntegrationintoEnterpriseSystem
• PartWeight Tolerances Checked• Notification OfOutOf SampleWeights• Validation of TareWeights• Availability of analytical tools forEngineering tomaintain partweights
• Allows ForBinManagement• Decentralized
ACCELERATING DIGITAL TRANSFORMATION
Year 1 HitsSortingandPackaging
SetJob
JDE
RFSmartWorkFlow
Kepware
PLC
PackSensorKepware
ProxyJDE
Kepware™Proxy
FinishJob Backflush
JDEdwards
NiceLabelAutomation
PrintLabel
ACCELERATING DIGITAL TRANSFORMATION
Year 1 HitsSortingandPackaging• CentralizedDataCollection• Autonomous Operation
• BoxTriggersLabel Printing• UserHasAbility toIntervene IfNeeded
• SCADA• RemoteMachine Status• Performance Indicators
• Monitoring ToolFor EntireDepartment (Dashboard)• Ability tomonitor IIoT System
ACCELERATING DIGITAL TRANSFORMATION
Year 1 HitsTorqueTesting
TorqueTester
ReadResults
PLC
NiceLabelAutomation
PrintLabel
KepwareStartTest
PartParameters
JDE
IgnitionWebForm
ACCELERATING DIGITAL TRANSFORMATION
Year 1 HitsTorqueTesting
• RapidApplication Development Using Ignition• Prototype toDeployment inUnder 1Week• Tagseasily brought in fromplc viaKepware
• Replaceddedicated equipment anddrivers forcontrolling plc• IntegrationwithWindows AD
ACCELERATING DIGITAL TRANSFORMATION
Year 1 HitsSplunk
q factfinding
q monitoring ofIIoT performance
q manufacturing visibility
ACCELERATING DIGITAL TRANSFORMATION
Year 1 MissesMachineCounting– Replacingneedforscaling
• Proof of conceptwasengineered andtested• Successful inusing several technologies tocountmachine pieces straighttoenterprise system
• Kepware• Biztalk• JDEdwards
ACCELERATING DIGITAL TRANSFORMATION
Trade Secrets
EspressifESP32
ACCELERATING DIGITAL TRANSFORMATION
ChrisMiszturcmisztur@macleanfogg.com
cmisztur@mriiot.com
Kepware™ ProxySourcehttp://MRIIOT.COM/kepware-proxy
ScottMaskersmasker@macleanfogg.com
smasker@mriiot.com
Kepware is aregistered trademarkofKepware Technologies.
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