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1 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
3D Printing 2.0From prototyping to manufacturing
Fred Fischer
Director - APJ
Inside 3D Printing – Australia
2 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
3D Printing - What is it?
3 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
Additive Manufacturing Technology (3D printing)
4 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
Top Technologies Overview – one size does not fit all
METALS
PLASTICS
PHOTOPOLYMERS
• Primary Technologies - FDM & SLS
• 40% - material market share
• Best suited for moderate-high demand apps
• Primary Technologies – Jetting, SLA, DLP
• 45% - material market share
• Generally best suited for aesthetic applications
• Primary Technologies – SLS, EBM, SLM
• 10% - materials market share
• Best suited for most exotic & demanding apps
* 5% - material market my ‘miscellaneous’ material & technology types
5 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
3D Printing Prototyping Market
PROTOTYPING
$12B*
Thermos, Prototyping with Multiple Technologies, Japan
2015 Stratasys Analysis
6 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
3D Printing Tooling market
TOOLING
Unilever, Rapid Injection Mold Tool, USA
#1*
Growth
Anticipated growth among SDM users, 2015 Survey
7 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
3D Printing - Manufacturing
MANUFACTURING
WTM, 3D Printed Aerospace Components, Hong Kong
~$12T*
* 2013 Worldbank
Airbus, more than 1,000 Fortus Ultem Parts, EU
8 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
- Sand Casting Patterns- Invest. Cast Patterns- Stretch Forming Tools- Hydroforming Tools
- Layup Tools- External Forms- Soluble Core Patterns- Trim Tools
- Injection Mold Tools- Blow Mold Tools- RTV Mold Patterns- Thermoform Patterns
- Pilot Production- Bridge to Tooling- Low-Vol Production- EOL /Distributed Spares
- Engineering- Assembly - Transportation - Inspection
JIGS & FIXTURES
MANUFACTURINGPARTS
METAL PROCESSING
TOOLING
COMPOSITE PROCESSING
TOOLING
PLASTIC PROCESSING
TOOLING
Direct UsageAM Part Properties ≥ Application Requirements
Indirect UsageAM Part Properties < Application Requirements
* AM = Additive Manufacturing
Production Floor Applications
9 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
Main Verticals
EDUCATIONPROTOTYPING
MANUFACTURING
TOOLING
AE
RO
SP
AC
E
AU
TO
MO
TIV
E
ME
DIC
AL
CO
NS
UM
ER
P
RO
DU
CT
S
MA
NU
FA
CT
UR
ING
10 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
Typical journey beyond prototyping1999 2003
11 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
Systems Capability Enhancements
Design Manufacturing
Material (Part) Property Improvements
Engineer’s Problem Solving Paradigms
Engineer’s Awareness
Application Migration Catalyst
12 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
Barriers - Education
1985Desktop Computer Lab
2015MakerBot Innovation Center
13 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
Barriers - Design for Additive Manufacturing
14 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
Unlimited Complexity
STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
15 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
Unlimited Complexity
Daihatsu, FDM End Use Customized parts, Japan
16 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
Unlimited Complexity
STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
Polyjet Scanned Heart model, Nicklaus Children's Hospital, Miami
17 STRATASYS / COMPANY OVERVIEWSTRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
Polyjet Scanned Heart model, Nicklaus Children's Hospital, Miami
• Plan w patient specific physical parts
• Complex & difficult operations
• Communicate w patient
• Plan / practice surgical team
• Procedure benefits
• ↓ 54 mins / surgery*
• ↑ Success rate
• ↓ Recovery time & costs
* Maxillofacial surgery stat - MURC
Moving healthcare from art science
18 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
• Where deployed
• Manufacturing “3rd hand” applications
• Inspection, transportation, storage tools
• Why 3d printing
• DESIGN: ↑ Design optimization & quantity of tools deployed
• PROCUREMENT: ↓ Tool weight, delivery time & costs
• PROCESS: ↓ Cycle times, product cost & defects
3D Printed Jigs / Fixtures - streamlining manufacturing floors
19 STRATASYS / COMPANY OVERVIEW
• Where deployed
• Low volumes – 1s, 10s, 100s, 1000s
• High value or complexity product
• Why 3d printing
• MASS CUSTOMIZE
• DESIGN FREEDOM
• ECONOMIC LOW VOLUMES
• DISTRIBUTE & CONTROL PRODUCTION
3D Printed Production Parts – making possible the impossible
20 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANYSTRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
The Future of Digital Factory
RedEye Facility Stratasys Direct Manufacturing , Minneapolis, US
21 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
Common Obstacle Typical Best Practice Examples
Part Cost
• ↓ Run Time / Material Usage• Change Orientation• Optimize Design for AM
Accuracy / Fitment
• Optimize Part Orientation• Utilize Bushings/Fasteners• Machine Critical Surfaces
Aesthetics
• Optimize Part Orientation• Post Process Part• Optimize Design for AM
Part Properties
• Optimize Part Orientation• Utilize Metal Inserts or Plating • Optimize Design for AM
Common Obstacles & Solutions
22 STRATASYS / COMPANY OVERVIEW
Application Innovation Formula for Success
Clever Problem Solvers
Versatile Tools
Innovative Applications
23 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY
3D Printing 2.0From prototyping to manufacturing
Fred Fischer
Director - APJ
Inside 3D Printing – Australia
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