Fred fischer stratasys

1 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

3D Printing 2.0From prototyping to manufacturing

Fred Fischer

Director - APJ

Inside 3D Printing – Australia


3D Printing - What is it?


Additive Manufacturing Technology (3D printing)


Top Technologies Overview – one size does not fit all

METALS

PLASTICS

PHOTOPOLYMERS

• Primary Technologies - FDM & SLS

• 40% - material market share

• Best suited for moderate-high demand apps

• Primary Technologies – Jetting, SLA, DLP

• 45% - material market share

• Generally best suited for aesthetic applications

• Primary Technologies – SLS, EBM, SLM

• 10% - materials market share

• Best suited for most exotic & demanding apps

* 5% - material market my ‘miscellaneous’ material & technology types


3D Printing Prototyping Market

PROTOTYPING

$12B*

Thermos, Prototyping with Multiple Technologies, Japan

2015 Stratasys Analysis


3D Printing Tooling market

TOOLING

Unilever, Rapid Injection Mold Tool, USA

#1*

Growth

Anticipated growth among SDM users, 2015 Survey


3D Printing - Manufacturing

MANUFACTURING

WTM, 3D Printed Aerospace Components, Hong Kong

~$12T*

* 2013 Worldbank

Airbus, more than 1,000 Fortus Ultem Parts, EU


- Sand Casting Patterns- Invest. Cast Patterns- Stretch Forming Tools- Hydroforming Tools

- Layup Tools- External Forms- Soluble Core Patterns- Trim Tools

- Injection Mold Tools- Blow Mold Tools- RTV Mold Patterns- Thermoform Patterns

- Pilot Production- Bridge to Tooling- Low-Vol Production- EOL /Distributed Spares

- Engineering- Assembly - Transportation - Inspection

JIGS & FIXTURES

MANUFACTURINGPARTS

METAL PROCESSING

TOOLING

COMPOSITE PROCESSING

TOOLING

PLASTIC PROCESSING

TOOLING

Direct UsageAM Part Properties ≥ Application Requirements

Indirect UsageAM Part Properties < Application Requirements

* AM = Additive Manufacturing

Production Floor Applications


Main Verticals

EDUCATIONPROTOTYPING

MANUFACTURING

TOOLING

AE

RO

SP

AC

E

AU

TO

MO

TIV

E

ME

DIC

AL

CO

NS

UM

ER

P

RO

DU

CT

S

MA

NU

FA

CT

UR

ING


Typical journey beyond prototyping1999 2003


Systems Capability Enhancements

Design Manufacturing

Material (Part) Property Improvements

Engineer’s Problem Solving Paradigms

Engineer’s Awareness

Application Migration Catalyst


Barriers - Education

1985Desktop Computer Lab

2015MakerBot Innovation Center


Barriers - Design for Additive Manufacturing


Unlimited Complexity

STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY



Daihatsu, FDM End Use Customized parts, Japan



STRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

Polyjet Scanned Heart model, Nicklaus Children's Hospital, Miami

17 STRATASYS / COMPANY OVERVIEWSTRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

Polyjet Scanned Heart model, Nicklaus Children's Hospital, Miami

• Plan w patient specific physical parts

• Complex & difficult operations

• Communicate w patient

• Plan / practice surgical team

• Procedure benefits

• ↓ 54 mins / surgery*

• ↑ Success rate

• ↓ Recovery time & costs

* Maxillofacial surgery stat - MURC

Moving healthcare from art science


• Where deployed

• Manufacturing “3rd hand” applications

• Inspection, transportation, storage tools

• Why 3d printing

• DESIGN: ↑ Design optimization & quantity of tools deployed

• PROCUREMENT: ↓ Tool weight, delivery time & costs

• PROCESS: ↓ Cycle times, product cost & defects

3D Printed Jigs / Fixtures - streamlining manufacturing floors

19 STRATASYS / COMPANY OVERVIEW

• Where deployed

• Low volumes – 1s, 10s, 100s, 1000s

• High value or complexity product

• Why 3d printing

• MASS CUSTOMIZE

• DESIGN FREEDOM

• ECONOMIC LOW VOLUMES

• DISTRIBUTE & CONTROL PRODUCTION

3D Printed Production Parts – making possible the impossible

20 STRATASYS / THE 3D PRINTING SOLUTIONS COMPANYSTRATASYS / THE 3D PRINTING SOLUTIONS COMPANY

The Future of Digital Factory

RedEye Facility Stratasys Direct Manufacturing , Minneapolis, US


Common Obstacle Typical Best Practice Examples

Part Cost

• ↓ Run Time / Material Usage• Change Orientation• Optimize Design for AM

Accuracy / Fitment

• Optimize Part Orientation• Utilize Bushings/Fasteners• Machine Critical Surfaces

Aesthetics

• Optimize Part Orientation• Post Process Part• Optimize Design for AM

Part Properties

• Optimize Part Orientation• Utilize Metal Inserts or Plating • Optimize Design for AM

Common Obstacles & Solutions

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22 STRATASYS / COMPANY OVERVIEW

Application Innovation Formula for Success

Clever Problem Solvers

Versatile Tools

Innovative Applications


3D Printing 2.0From prototyping to manufacturing

Fred Fischer

Director - APJ

Inside 3D Printing – Australia