Bosch: Next Gen Manufacturing and IT

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Next Generation IT in Manufacturing

Next Generation ITin

Manufacturing

Speaker:

Philips DayanidhiHead - Manufacturing Vertical

SAP Practice

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Next Generation IT in Manufacturing

2

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Next Generation IT in Manufacturing

Overview

Facts &

figures

Locations DomainsOfferings

1998Year of foundation

13000

100%Subsidiary of Bosch

Associates

7

4

Countries

Development

Centres

6 Sales offices

Avionics

Healthcare

Automotive

Manufacturing

Engineering

$500 Mio

Revenue

Level 5

Level 3ASPICE

CMMI Business Services

Enterprise

Facts &

figures

2013 data

154Patents filed

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Next Generation IT in Manufacturing

Agenda

4

Mega trends

Discussions

Industry 4.0

IoTS and Bosch

New trends in Manufacturing IT

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disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Connected World…

The World is Changing….

Event : Pope Elections. St. Peter’s Square, Vatican City

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any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Next Generation IT in Manufacturing

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Confidential | RBEI/BSS | 11/02/2015 | © Robert Bosch Engineering and Business Solutions Limited 2015. All rights reserved, also regarding

any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Next Generation IT in Manufacturing

Big Data

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Key role in Manufacturing IT solutions

for maximizing manufacturing potential

Confidential | RBEI/BSS | 11/02/2015 | © Robert Bosch Engineering and Business Solutions Limited 2015. All rights reserved, also regarding

any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Next Generation IT in Manufacturing

Agenda

Mega trends

Discussions

Industry 4.0

IoTS and Bosch

New trends in Manufacturing IT

8

Confidential | RBEI/BSS | 11/02/2015 | © Robert Bosch Engineering and Business Solutions Limited 2015. All rights reserved, also regarding

any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Next Generation IT in Manufacturing

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Confidential | RBEI/BSS | 11/02/2015 | © Robert Bosch Engineering and Business Solutions Limited 2015. All rights reserved, also regarding

any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Next Generation IT in Manufacturing

Industry 4.0 - Evolution

1.0

2.0

3.0

Smart BuildingSmart Grid

Local Communication: Fieldbus within factoryAuto ID: unique worldwide, online

Online System: Machines, Vehicles, Tools

Internet:

Service Platforms

4.0 Internetting of all Things and Cyber-Physical Systems

First mechanical loom

1784

First assembly line

Slaughterhouse in Cincinatti

1870

First Programmable Logic

Controller, Modicon 084

1969

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any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Next Generation IT in Manufacturing

Industry 4.0 refers to the technological evolution

from embedded systems to cyber-physical

systems.

Industry 4.0 represents a paradigm shift from

“centralized” to “decentralized” production -

made possible by technological advances.

Industry 4.0 connects embedded system

production technologies and smart production

processes.

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Next Generation IT in Manufacturing

Whether ERP or MES or Manufacturing intelligence layer will establish themselves

as the dominant software system force in production environments ?

Scenario 1 : ERP software will be directly linked to process control systems at the

production level, thereby eliminating the need for ERP software.

Scenario 2 : Conversely, MES software functionalities being provided by the ERP

Scenario 3 : New role of Manufacturing integration with ERP and MES between

plants thereby strengthening the information flow in realtime between enterprise and

production

Convergence of manufacturing systems in a intelligent

manner

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What does Industry 4.0 mean to IT in Manufacturing ?

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Next Generation IT in Manufacturing

Agenda

Mega trends

Discussions

Industry 4.0

IoTS and Bosch

New trends in Manufacturing IT

13

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Next Generation IT in Manufacturing

14

and

The Provider & The Operator – Practitioners perspective..

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Next Generation IT in Manufacturing

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Internet of Things

and Services

Domain

IT/ Software

Creativity

Shift “Smart Manufacturing” to “Manufacturing Smart”

Enabling business success in the connected world

IoTS and its play in manufacturing..

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Next Generation IT in Manufacturing

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RFID based Manufacturing

1.5 million RFID bookings per

month

1 booking every 2 seconds

(24/7)

Realized benefits of 1M Euro

annually

By moving to smaller lot sizes

and inventory reductionRAN – RFID Automotive Network with Partners

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Next Generation IT in Manufacturing

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Machine request for Materials in Production

Machine communicates for its

own material by its own for the

next production

Zero inventory in production

No waiting time for material in

production.

Smooth supply of materials in

production

Realized benefits of 10% productivity

improvement

By moving to smaller lot sizes and

inventory reduction

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Next Generation IT in Manufacturing

Predictive Maintenance

Principles and Offering

Real-time gathering of machine

data and conditions

Software-based analysis of

machine data to produce fault

predictions

Agile modeling and execution of

(partially) automated maintenance

processes to prevent impending

faults

Flexible integration into existing

business IT (e.g. SAP work order)

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Confidential | RBEI/BSS | 11/02/2015 | © Robert Bosch Engineering and Business Solutions Limited 2015. All rights reserved, also regarding

any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Next Generation IT in Manufacturing

Agenda

Mega trends

Discussions

Industry 4.0

IoTS and Bosch

New trends in Manufacturing IT

19

Confidential | RBEI/BSS | 11/02/2015 | © Robert Bosch Engineering and Business Solutions Limited 2015. All rights reserved, also regarding

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Next Generation IT in Manufacturing

New Manufacturing Enterprise IT Architecture

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Enterprise-wide network TCP/IP, Ethernet

Manufacturing Intelligence LayerTight integration, Visualization, manufacturing analytics , realtime

information flow, technology enablement in production

Enterprise-wide network TCP/IP, Ethernet

Business Logistics [ERP/SCM/CRM/BI/BO]Macro Planning, Logistics process, Shipping, Receiving,

Inventory, Finance and Controlling

Manufacturing site 1 Manufacturing site 2 Manufacturing site 3

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Next Generation IT in Manufacturing

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Bosch is currently running some 50 connected industry pilot projects

We have introduced aspects of connected industry at our own plants, including

standardized data exchange between companies

Bosch offers software and hardware solutions for connected industry applications

“At Bosch, we’re not just making connected industry a reality, it already is – and its

future is bright around the world” - Werner Struth, member ,Bosch Board of Management

Confidential | RBEI/BSS | 11/02/2015 | © Robert Bosch Engineering and Business Solutions Limited 2015. All rights reserved, also regarding

any disposal, exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Next Generation IT in Manufacturing

Agenda

Mega trends

Discussions

Industry 4.0

IoTS and Bosch

New trends in Manufacturing IT

22

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Next Generation IT in Manufacturing