3 OARO-Risk Analysis-04 Feb 2017

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Pharmaceutical MicrobiologyMultidisciplinary Integrated Approach in Drug Manufacturing

Obaid Ali & Roohi B. ObaidCivil Service Officers, Government of Pakistan

3/5Risk Management

When calculated risk is the only option

Each and every caution is indispensible

If something has not happened yet, it will likely not happen

Design may be flawed, but there is no evidence that there is a problem

If something has not been identified by inspector, it is ok

Passing the media fill assures process control

Lets correct, it is misconception

Sterility test has not yet failed but reason of pass is not defendable

We are complying and it is enough, no matter what you are referring

Traditional approach is a good approach

Insulin was filled in an area under exhaust fans in history

Lets correct, it is misconception

RISK

RISKSEVERITY

RISK

PROBABILITY

RISK

DETECTABILITY

TOTAL

S D P

TOTAL

S D P

Identify Assess Manage Mitigate

TOTAL

S D P

Identify Assess Manage Mitigate

TOTAL

S D P

Identify Assess Manage Mitigate

TOTAL

S D P

Identify Assess Manage Mitigate

Lets see how it works

Road Traffic Pedestrian

Lets see how it works

Without Stop Board

WithStop Board

Lets see how it works Stop Sign

Light

Pedestrian sign

Back Counting

Severity

Lets see how it works Stop Sign

Light

Pedestrian sign

Back Counting

Probability

Lets see how it works Stop Sign

Light

Pedestrian sign

Back Counting

Detectability

Step by step with confidence to strengthen certaintyMethod of Sterilization

Heat sensitive

Unstable to temperature

Towards stringent control, not otherwise

Compendial requirements are the minimum standards

Where we have an option to choose

Aseptic processing proven safe but not sterile

Incr

ease

d se

para

tion

of P

erso

nnel

Increased confidence in Sterility Assurance

Manual aseptic fill

Conventional aseptic fill

Barrier System

Open RABS

Closed RABS

Open Gloved Isolator

Closed Glove Isolator

Glove-less Isolator

What happens if there is fire ?

Alarm React

Glass breaking Etc. etc.

Freedom from Road Blocks

Come out from traditional approach of intellectual block

Be proactive in using technical knowledge

Live safe and keep moving forward

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