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Pharmaceutical Microbiology Multidisciplinary Integrated Approach in Drug Manufacturing Obaid Ali & Roohi B. Obaid Civil Service Officers, Government of Pakistan 3/5 Risk Management

3 OARO-Risk Analysis-04 Feb 2017

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Page 1: 3  OARO-Risk Analysis-04 Feb 2017

Pharmaceutical MicrobiologyMultidisciplinary Integrated Approach in Drug Manufacturing

Obaid Ali & Roohi B. ObaidCivil Service Officers, Government of Pakistan

3/5Risk Management

Page 2: 3  OARO-Risk Analysis-04 Feb 2017

When calculated risk is the only option

Each and every caution is indispensible

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If something has not happened yet, it will likely not happen

Design may be flawed, but there is no evidence that there is a problem

If something has not been identified by inspector, it is ok

Passing the media fill assures process control

Lets correct, it is misconception

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Sterility test has not yet failed but reason of pass is not defendable

We are complying and it is enough, no matter what you are referring

Traditional approach is a good approach

Insulin was filled in an area under exhaust fans in history

Lets correct, it is misconception

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RISK

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RISKSEVERITY

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RISK

PROBABILITY

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RISK

DETECTABILITY

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TOTAL

S D P

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TOTAL

S D P

Identify Assess Manage Mitigate

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TOTAL

S D P

Identify Assess Manage Mitigate

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TOTAL

S D P

Identify Assess Manage Mitigate

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TOTAL

S D P

Identify Assess Manage Mitigate

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Lets see how it works

Road Traffic Pedestrian

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Lets see how it works

Without Stop Board

WithStop Board

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Lets see how it works Stop Sign

Light

Pedestrian sign

Back Counting

Severity

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Lets see how it works Stop Sign

Light

Pedestrian sign

Back Counting

Probability

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Lets see how it works Stop Sign

Light

Pedestrian sign

Back Counting

Detectability

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Step by step with confidence to strengthen certaintyMethod of Sterilization

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Heat sensitive

Unstable to temperature

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Towards stringent control, not otherwise

Compendial requirements are the minimum standards

Where we have an option to choose

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Aseptic processing proven safe but not sterile

Incr

ease

d se

para

tion

of P

erso

nnel

Increased confidence in Sterility Assurance

Manual aseptic fill

Conventional aseptic fill

Barrier System

Open RABS

Closed RABS

Open Gloved Isolator

Closed Glove Isolator

Glove-less Isolator

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What happens if there is fire ?

Alarm React

Glass breaking Etc. etc.

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Freedom from Road Blocks

Come out from traditional approach of intellectual block

Be proactive in using technical knowledge

Live safe and keep moving forward