Armtec Precast Insulated Wall Panels Webinar

Webinar

Wednesday October 15th, 2014

INSULATED PRECAST

WALL PANELS FOR INDUSTRIAL & RETAIL MARKETS

JOIN THE DISCUSSION

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INTRODUCTION

Armtec is a leading global infrastructure

and construction materials company

• 43 locations in Canada

• Approximately 1,700 employees

• Exceptional Product Range for:

• Drainage Solutions

• Precast Concrete Solutions

(standard precast /engineered precast)

ABOUT ARMTEC

Bridge MaterialsDrainage Solutions

and Water Treatment

Landscaping

Products

and Amenities

Noise Control

Road and

Highway Safety Soil RetentionUnderground

and Utilities

Precast Concrete

Buildings and

Venues

Precast Concrete

Garages and

Parkades

ABOUT ARMTEC

PRECAST OFFICE LOCATIONS

STANDARD PRECAST PRODUCTS

ENGINEERED PRECAST PRODUCTS

YOUR SPEAKERS

Senior Sales Engineer, Senior Project

Manager, Armtec Ltd.Ebrahim.Moradi@armtec.com

Tel: 604-214-3253

Cell: 604-787-1719

Armtec – Pacific Region

Shane Sherar

Sales Director, Armtec Ltd.Shane.Sherar@armtec.com

Tel: 416-573-4618

Cell: 905-450-4618

Armtec – Central Region

Ebi Moradi, P.Eng

INSULATED PRECAST CONCRETE

PANELS - TODAY’S AGENDA

Armtec is the leading provider of Architectural and Structural Precast Concrete in

Canada. With 13 Precast Plants from Quebec to British Columbia and many of our

locations having over 50 years experience, we are Canada’s only National Precast

Concrete provider.

Applications:

• Retail - Big Box

• Industrial - Warehousing

Benefits

Aesthetics

Rapid Installation

Details

Load Bearing vs Non Load Bearing

Today we’ll talk about:

WHAT TYPE OF APPLICATIONS DO

SANDWICH PANELS SUIT?

• Office Buildings

• Condominiums

• Hotels

• Seniors Residence

• Industrial Buildings

• Sports Facilities

• Commercial Buildings

• Residential Buildings

• Retail Buildings

• Education Facilities

Insulated sandwich panels have

been a reliable and proven system

for many years.

Common applications include:

INSULATED PRECAST WALL PANELS

INDUSTRIAL - RETAIL

INDUSTRIAL

RETAIL

• A precast concrete insulated panel provides all

the elements of a wall assembly in one unit, or one

pre-manufactured building component.

• Panels are made up of two air impermeable

materials - concrete and rigid insulation.

• There are three types of rigid insulation used:

1. Expanded Polystyrene

2. Polyisocyanurate

3. Extruded polystyrene

• The insulation is inside the precast panel, what

one would call a precast concrete sandwich panel.

INSULATED PRECAST CONCRETE

WALL PANELS

What are precast insulated (sandwich) wall panels?

Cut-away Sample

WHAT ARE PRECAST INSULATED

(SANDWICH) WALL PANELS?

• Insulated Sandwich panels are primarily a high quality, and durable form of wall system.

• They are composed of two layers of concrete along with a layer of insulation between the concrete.

• The panel is held together using shear ties and reinforced with convention reinforcing or high strength “Prestressed”steel strand.

Insulated Precast Panels - IndustrialINSULATED PRECAST PANELS -

INDUSTRIAL

FLEXWALL

ProductionPRODUCTION

ProductionROLLED RIB

FLEXWALL

Industrial Insulated Wall Panels - FinishesINDUSTRIAL INSULATED WALL PANELS

AestheticsAESTHETICS

SAMPLES - PIGMENTED PROFILES

Aesthetics

Flexwall & Insulated Panel

AESTHETICS

GO TRANSIT BUS GARAGE -

STREETSVILLE

Insulated Precast Wall Panels - RetailINSULATED PRECAST WALL PANELS -

RETAIL

INSULATED SANDWICH PANELS

• Insulated precast

sandwich panels, when cast

face down, can offer a much

broader range of colours and

textures, great design

flexibility, but are more

expensive than industrial

rolled rib panels.

Face Down Production FACE DOWN PRODUCTION

PRODUCTION - PREPARATION

• Clean forms, apply

form release agent or

surface retarder.

Placement of Face MixPLACEMENT OF FACE MIX

PLACEMENT OF INSULATION

FINISH – BACK FACE

Architectural FinishARCHITECTURAL FINISH

RETAIL FINISHES – INSULATED

PRECAST PANELS

Pigmented Mix – Exposed / As cast / Medium Sandblast

FINISHES - EXTERIOR

EXPOSED AGGREGATE FINISH

Exposed Aggregate Finish

• Retarder applied to form face, washed

off after panel is stripped

TEXTURES – FORM LINERS

VENEER FINISH - BRICK

East Lake Building “A” – Calgary, Alberta, Canada

Finishes – Form Liners

Brick Form Liner Finish

FINISHES – FORM LINERS

Finishes – Post Applied StainFINISHES – POST APPLIED STAIN

Finishes – Exposed Aggregate FINISHES – EXPOSED AGGREGATE

(100 +/- metres long)

SANDWICH PANEL MANUFACTURING -

PRESTRESSED

• An architectural & structural material possessing great strength

• Allows predetermined, engineering stresses to be placed in members to

counteract stresses that occur when the panel is subjected to loads

• This is accomplished by combining high strength concrete to handle

compression with high tensile steel strands to handle tension. Pre-tensioned at

our facilities

• Allows for longer spans, reduced deflection and increased material efficiency

Initial Prestressing Finished Stressed Product

Hardened ConcreteWet Concrete

WHAT IS PRESTRESSED CONCRETE?

QUALITY CONTROL

• The cured panels are loaded onto “A Frames” on a flat bed

truck and delivered to the project site for installation.

TRANSPORTATION

LOAD BEARING - NON LOAD BEARING

INSTALLATION

FOUNDATION DETAIL

NON-LOAD BEARING

Miter Corner DetailMITER CORNER DETAIL

ALL WEATHER CONSTRUCTION

• Sandwich panels can resist damage caused by small impacts from

shopping carts, vehicles, forklifts, etc.

• Common damage incorporated with metal cladding. Concrete can

withstand sharp sudden jolts at this level of impact.

WHY SHOULD I USE PRESTRESSED INSULATED

SANDWICH PANELS ON MY PROJECT?

• A high grade polyurethane

sealant is typically field

applied to seal the vertical

and base joints.

Caulking

Armtec

CAULKING

RAIN SCREEN INSULATED PANELS

STANDARDIZE - MODULAR

STANDARDIZE

• Continuous Construction All

Year Round

• Flexible Designs

• Exceptional Fire Resistance

• Quiet Interiors & Exteriors

• Reduced Construction Times

• Earlier Occupancy Of Building

• An Engineered Product

• Consistent Product due to

Controlled Conditions

• The elimination of costly man hours and bad weather make precast sandwich panels

the method of choice for the quick erection of a building.

• When considering the benefits of prestressed insulated sandwich panels, you will find

it a quickly constructed, worthwhile, long lasting investment in a quality product.

“Economy & Value”

WHY SHOULD I USE PRESTRESSED INSULATED

SANDWHICH WALL PANELS ON MY PROJECT?

INDUSTRIAL – RETAIL INSULATED

PRECAST WALL PANELS

NEED HELP WITH A PROJECT?

CONTACT ARMTEC FOR:

• Technical assistance

• Budgets

• Construction planning and scheduling

• Plant Tours

AUDIENCE QUESTIONS

UPCOMING MONTHLY WEBINARS

Oct 31 | BEBO Concrete Arch Bridges

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Nov 14 | Big Digs – Site Development &

Underground Solutions for Mining

Doug Leitch, P. Eng & Glenn Smith, CET

Dec 12 | Retaining Wall Solutions

Doug Lowry, P. Eng & Ron Prychitko

Register at:

www.armtec.com/webinars/

CONTACT YOUR SPEAKERS

Senior Sales Engineer, Senior Project

Manager, Armtec Ltd.Ebrahim.Moradi@armtec.com

Tel: 604-214-3253

Cell: 604-787-1719

Armtec – Pacific Region

Shane Sherar

Sales Director, Armtec Ltd.Shane.Sherar@armtec.com

Tel: 416-573-4618

Cell: 905-450-4618

Armtec – Central Region

Ebi Moradi, P.Eng

Follow us on social media to learn more

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while getting all the latest Armtec and

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STAY CONNECTED!

A video recording of this presentation with audio will be available via

YouTube and Slideshare within one week

For more information

CALL 1-877-5-ARMTEC OR

VISIT ARMTEC.COM

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