THE ARMY’S INDUCTIVE FUZE SETTER FOR EXCALIBUR · THE ARMY’S INDUCTIVE FUZE SETTER FOR...

PRESENTED TO THE NDIA FUZE SYMPOSIUMAPRIL 9, 2003

THE ARMY’S INDUCTIVE FUZESETTER FOR EXCALIBUR

TOM WALKERCCAC FUZE DIVISION

TTank-automotive & AArmaments COMCOMmand

LeadershipTeaming

CommunicationEmployee SupportStrategic ThinkingOrganizational Climate

Providing AmericaAdvanced Armaments for

Peace and War

TW Walker, EPIAFS NDIA 2003.ppt 2

SETTERTEAM

• Sponsor: Mike Burke• System: Allison Marston• User: Ft Sill• Software

– Andy Leshchyshyn– Craig Freed– Mike McCall– Dave Gerstman

• Mechanical– George Eckstein– Jim Hartranft

• Electrical– Hai Pham– Len Goodman– Fred Oliver– Mike Irwin– Jerry Frazier– Tom Walker

TW Walker, EPIAFS NDIA 2003.ppt 3

Inductive SettingGun/Target LocationsGPS Data, Keys & Precise Time

PIK/EPIAFSto Support

Excalibur XM982

TrajectoryOptimized for

Range

Deploy Canards atApogee

GPS Acquisitionand Track

GPS satellite

Target

Targetinginfo

ØAdd GPS capability to M1155 PIAFS

FO

TW Walker, EPIAFS NDIA 2003.ppt 4

FUZE SETTERSYSTEM

• Platform Integration Kit (PIK)– Single board computer– GPS receiver & antenna– Auxiliary circuit– Cables

• EPIAFS• L1/L2 Antenna EPIAFS

PIK

L1/L2 ANTENNA

TW Walker, EPIAFS NDIA 2003.ppt 5

FSS BLOCK DIAGRAMX

M98

2 &

std

fuze

sGPS antenna

power

Talin (IMU)

ZEROkeys

GPS

JLW-155

SBC

PIK-HostSystem

ICD

AA Lithium

EPIAFS Aux pcb

PIK

BA-5800Lithium

Fire control

GPS-153BICD

28vpower

Reset

TW Walker, EPIAFS NDIA 2003.ppt 6

JLW-155

CLA

TW Walker, EPIAFS NDIA 2003.ppt 7

PIK

SBC

Auxiliary pcbGPS receiver

• 6 lbs• 9”x7”x4” size• 3 watts• Lithium AA battery

Battery cap

TW Walker, EPIAFS NDIA 2003.ppt 8

PIK BLOCK DIAGRAMPIK

GPS

SAASM

BDDP(CMOS) COM1

(RS-232)

28 VDC @ 4Amps

RF

I/O

SBC

Serial D(CMOS)

Serial 1(RS-422)

Serial 2(CMOS)

keyaudittrail

(flash)Serial 3

(RS-232)

ICD-GPS-153C

Ethernet

10pps

XM982tx/rx data

EPIAFScomm

regulators

5v, 3.3v

Serial A(CMOS)

ZEROkeys

AA Lithium

RS-422 drivers/receivers

RS-422 driver

L1/L2antenna

Talin

Host FCSand Power

Key FillSerial C(CMOS)

Ethernet

EPIAFSpower sw

TW Walker, EPIAFS NDIA 2003.ppt 9

PIK ALGORITHM

Power applied

Initialize SBC

Wait for request from Host System- receive fuze data- set fuze when EPIAFS enter switchis pressed and return results- interrogate fuze- return PIK status- return fuze history- return GPS key status- zeroize GPS keys- return software version- return BIT failure log

BIT: SBC,GPS, EPIAFS

Init GPS rcvr& EPIAFS

Establish links

TW Walker, EPIAFS NDIA 2003.ppt 10

PIK SINGLE BOARDCOMPUTER

• COTS: ADS“GraphicsMaster”

• 3 watts• 32M flash• 32M DRAM• 7 serial ports• Ethernet• 5”x7” size• LINUX OS

TW Walker, EPIAFS NDIA 2003.ppt 11

PIK GPS RECEIVER

• Rockwell Collins“MPE-S”

• SSI GRAM withSAASM

• 12 channel, L1/L2• ICD-GPS-153C• 1 pps & 10 pps• 3.3 volts, 3 watts• 3.5”x2.5”x0.6” size

• 3.5”diam• 0.7 lbs

Antenna

TW Walker, EPIAFS NDIA 2003.ppt 12

EPIAFS Exploded View

Bumper

Faceplateassembly

Battery cover& bumper

Cable to PIK connector

• 4.5 lbs, 12”x4.5”x4.5”• Alkaline or BA-5800• 1 watt (+ 4 watts heater)• Cabled XM982 & std

fuzes, uncabled std fuzes

D cells

TW Walker, EPIAFS NDIA 2003.ppt 13

EPIAFS BLOCK DIAGRAM

DC/DCCONV.

15V DC/DCCONV.

BATTERYPOWER

5V DC/DCCONV.

EEPROM &RESET

MICRO-CONTROLLER

RS-232DRIVER

USER INPUTS • INC • DEC

• ENTER

LCD, HEATER,

BACKLIGHT

STANAGCOIL

DRIVER

COILDEMOD.

STANAGCOIL

TEMPERATURESENSOR

VCCON/OFFSWITCH

PWMA/D

SPIUART

2.5 v ref

TUNINGCAPS

I/O

I/O

15 VOLTS

PIK-EPIAFScomm.

XM982 pwr/data

PIK SW28 v

DATA & PWRDRIVER

XM982 COIL

RX CKT

ALTERA PLDLOGIC

DAMPINGI/O

TW Walker, EPIAFS NDIA 2003.ppt 14

EPIAFS XM982 DATA CIRCUIT

XM982 TX/RX data formatexpanded data burst

3 power pulses + data burst = 112 us data burst 0 111

1 ms continuous power pulses 10 PPS

POWERSIGNAL

DATA WAVEFORM

TALKBACKTIMING

DATA FROM PIK

115.2 kHz DATA-CLOCK

8 MHz CLOCK

1ms100 us

DATA TO COIL

CTS TO PIK

DATA FROM COIL

TMP

POWER/TMPTO COIL DATA TO PIK

CLOCKS

TW Walker, EPIAFS NDIA 2003.ppt 15

FSS POWER CONSUMPTION

• Fuze setting off (GPS functionalfor Talin): 3 watts

• Fuze setting enabled– standby: 8 watts (13 watts cold)– set std fuze 3 sec : 9 watts (14 watts cold)– set Excalibur 3 sec: 95 watts (100 watts cold)

• EPIAFS uncabled– standby: 0.4 watt (4.4 watts cold)– set std fuze 3 sec: 1 watt (5 watts cold)

TW Walker, EPIAFS NDIA 2003.ppt 16

PIK DEMO

TW Walker, EPIAFS NDIA 2003.ppt 17

PIK - PROJECTILE DATA MESSAGES

• Time Mark Message (TMM) and ProjectileControl

• TMM and Crypto Keys• TMM and Target & Gun Data• TMM and Ephemeris (min. 4)• TMM and Almanac• TMM and Subframe Data• TMM and Projectile Control• TMM and Final Projectile Status Request

TW Walker, EPIAFS NDIA 2003.ppt 18

EXAMPLE 100 ms PIK TOPROJECTILE MESSAGE FRAME

• Sense when Time Mark Pulse arrives• Read Time Mark Message from GPS receiver• Send Time Mark Message to Projectile• Send Target and Gun data to Projectile• Request a Status Message from Projectile• Receive and Process the Projectile Status

TMP TMPTMMTARGET& GUN

PROJOSTATUS

100 ms

CMDRX

CMDRX

CMDTX

TW Walker, EPIAFS NDIA 2003.ppt 19

PLANS• Finish baseline EPIAFS software• Complete testing PLD design• Integrate PLD with coil driver circuit• Design & build 12v reg and 24v switch• Demonstrate PIK/EPIAFS brass-board• Update PIK & EPIAFS design• Convert EPIAFS software to new micro• Deliver prototype setters• User human factor evaluations• Assist PIK integration in JLW-155• Test PIK with prototype Raytheon GNC

TW Walker, EPIAFS NDIA 2003.ppt 20

CONCLUSION

• PIK Demonstration– XM982 data and power inductive

interface– Initialized projectile simulator– Validate PIK baseline software– First interface with Talin

• Host & XM982 interface testers• Draft ICD’s• FSS Prototype packaging