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School of Civil and Construction Engineering
Photo courtesy of NBBJ
Exploring the Opportunities for
Applying Lean Principles to Electrical Prefabrication
H. W. Chris Lee, Ph.D.
Oregon State University
July 22, 2013
Working Hypotheses
1. Electrical construction has its own unique barriers to prefabrication
2. A project that applies more lean principles provides more opportunities for electrical prefabrication
Photo courtesy of Oregon Electric Group
Project Objectives
Identify barriers
Investigate a list of lean principles
Develop a leanness scoring matrix
Increased Prefabrication in Electrical Construction
• Organizational• Contractual• Technological
1
2
3
Project Tasks
1• Interviews to identify barriers
2• Case studies to identify lean principles
3• Cross-case analysis to develop the leanness scoring matrix
4• Documentation
(Tentative) List of Lean Principles
• Design alignment– Design for Prefabrication– BIM implementation
• Variability management– Lead time/Labor/Quality/Design
• Inter-organizational collaboration– Multi-trade cost and design management
• Alignment of commercial interests– Integrated contracting methods
Photo courtesy of OEG
Project Outcomes – Research Report
What to overcome?
Why to overcome?
How to overcome?
Barriers
Lean Principles
Leanness ScoringMatrix
Research Outcomes:Leanness Scoring Matrix
Category A
Category B
Category C
Category D
Category E
Category F
0
5
Cross-case analysis to identify
improvement opportunities
Photos courtesy of OEG and Skanska
WHY Simple?
WHY Advanced?
Hyun Woo “Chris” Lee, Ph.D.
• CEM faculty at Oregon State University
– School matching support of $20,000 for the project
• Head, IPDS (Innovative Project Delivery for Sustainability) Lab– Applying lean construction concepts and methods to
sustainable investments
• 7 years of construction experience– 3 years as estimator for electrical construction of light rail
and trolleybus in California
Strategic Partnership for Research
• NECA Oregon-Columbia Chapter
• NECA San Francisco Chapter
• And more!
School of Civil and Construction Engineering
Thank you! Questions?
H. W. Chris Lee, Ph.D.School of Civil and Construction Eng.
Oregon State Universityhw.chris.lee@oregonstate.edu
541-737-8539
Photo courtesy of NBBJ
(Tentative) List of Barriers
• Organizational– Late decision making– Lack of pre-planning– Inflexibility of construction workflow– Lack of (field personnel) buy-in
• Contractual– Lack of contractors’ involvement– Lack of multi-trade communication
• Technological– Interoperability issues of design software
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