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Presented to: Mr. Torsten Heßland
Company: Bentrias GmbH
Date: 04th February 2020
VINYAS GROUP CORPORATE OVERVIEW
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▪ Founded in 2013. Vinyas Group is Headquartered at Peenya Bangalore, India which is one of the biggest industrial hub in Asia.
▪ We are a group of technocrats in the manufacturing space providing Engineering Solutions to companies globally with turnover of $4.8 Million during FY 2019.
▪ We support clients globally. With Execution of more than 1,00,000 hours of design work with 25,000 hours of Robotic Simulation makes us predominant supplier of the Engineering
service. Till date we have manufactured and shipped 500+ Welding Fixtures which accumulates to more than 400 tones of Processed Steel for fixtures and accessories of automation
lines. Combination of all these services makes us to provide solutions in the stream of manufacturing engineering to prestigious customers with leading global standards.
OUR GROUP COMPANIES
Global Engineering Partner for all your needs in Manufacturing Engineering Spectrum focusing Automation, Body In-White and Coil Winding
Automation.
Excellent Engineering services provider with Manufacturing capabilities specialized in
Automotive MAG Welding , Special Purpose Machines for Industry.
German Engineering firm to cater our engineering services across Europe. The motto of
GmbH is to provide Project Management, and Onsite Engg Solutions
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International Business Partner for Global Engineering markets. Provides Industrial
solutions with the strong edge of Machinery, Material and Engg Methods
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Hanau, Germany
Bangalore, India
Customers
20+
Global Presence
2
Employees
80+
Domains
4
2013
Founded in India as Supplier for leading European Automotive Tier 1 Company
2014
Vinyas starts its
Manufacturing Facility to offer manufacturing Solutions
2015
Extended support tomany major European Automotive Tier 1 Companies
2016
Vinnovative Engg
Incorporated to cater BIW, Coil Winding Automation Services
2017
Expanded Design & Manufacturing
Service to General Engineering
2018
Established Vinnovative Engg GmbH in Hanau, Germany
2019
Collaborated with Macmium to expand Global footprints Intl.
2020
Partnered with Bentrias GmbH to expand footprints across Europe
WHO WE ARE
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▪ Prototype Fixturing
▪ MAG Welding Design
▪ BIW Fixture Design
▪ Handling Equipment Design
▪ Layout Design
▪ Robotic Simulation with OLP
▪ Fixture Manufacturing & Assembly
▪ Measurement Certification,
Installation & Commissioning
▪ Online Robotic Programming
COIL WINDING WELDING AUTOMATION
▪ Fixture Design
▪ Robotic Simulation with OLP
▪ Handling Equipment Design
▪ Layout Design
▪ Fixture Manufacturing &
Assembly
▪ Measurement Certification,
Installation & Commissioning
▪ Online Robotic Programming
▪ Spare Parts Supply and Assembly
COIL WINDING ASSEMBLY AUTOMATION
▪ Machine Design for Coil
Winding Automation
▪ Handling Equipment Design
▪ System and Layout Design
▪ Robotic Simulation
▪ Machine Manufacturing
▪ Installation and Commissioning
▪ Spare Parts Supply and
Assembly
COIL WINDING COIL WINDING AUTOMATION
▪ General Engineering Design for
Food Processing & Packaging
Industry
▪ Structural Design for Printing
Industry
▪ Machine and Line Design For
Assembly of Dish Washer
▪ Customized Machines Design
for Special Purpose Operations.
▪ Machine Manufacturing and
Assembly
COIL WINDING GENERAL ENGINEERING
OUR CAPABILITIES IN MANUFACTURING ENGINEERING
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▪ Rear Twist Beam
▪ Front Sub Frame
▪ Rear Sub Frame
▪ Font Lower Control Arm
▪ Rear Lower Control Arm
▪ Instrument Panel
▪ Engine Exhaust System
▪ Fuel Rail Welding
▪ Brake Pedal
▪ Battery Tray
▪ Front & Rear Bumper
▪ Aluminium Frame Welding
COIL WINDING MAG WELDING
▪ A-pillar and B Pillar
▪ Body Sides (BSI and BSO)
▪ Front and Rear Doors
▪ Roof
▪ Floor
▪ Dash Panel
▪ Hood
▪ Rear Qtr. Panel
▪ Deck Lid
▪ Fender
▪ Motor Compartment
COIL WINDING BIW WELDING
▪ Drive shaft circlip assembly
▪ Electric power steering shaft
assembly
▪ Battery assembly for
electrical vehicle
▪ Front and Rear Axles for
Special Vehicle
▪ Dish Washer Assembly
COIL WINDING ASSEMBLY FIXTURES
▪ Fixtures for Composite Materials
▪ Cutting Fixtures
▪ Weighing and Marking Fixtures
▪ Laser Welding Fixtures
▪ Aluminium Welding Fixtures
▪ Robotic Punching Stations
▪ Rivet Welding and Stud Welding
▪ Press annealing Fixtures
▪ Automotive Milling Stations
▪ Containers
COIL WINDING SPECIAL FIXTURES
▪ Geo Stations
▪ Re spot Stations
▪ Rework Stations
▪ Loading Stations
▪ All type of Grippers
▪ Visual Checking Stations
▪ Punching Stations
▪ Containers
▪ Automated feeding Systems
▪ Checking Fixtures
COIL WINDING FIXTURES
OUR COMPETENCIES IN MANUFACTURING ENGINEERING
Tools & Technologies
▪ CATIA V5
▪ FIDES
▪ INVENTOR
▪ NX
▪ GM Toolkit
▪ Daimler toolkit
▪ Solid Works
▪ Solid Edge
▪ Auto CAD
▪ Process Designer
▪ Process Simulate
▪ ROBCAD
▪ Delmia V5
▪ RoboStudio
▪ Fanuc Roboguide
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OUR AUTOMOTIVE CAPABILITIES - AT VARIOUS STAGES IN COMPLETE PROJECT
PVPL Door Hemming (Piaggio)
SCOPE OF WORK1200 Hours of Design, 200 hours of Simulation, 08 Weeks, Piaggio door, 3 variant, Hemming fixture, Simulation and Layout design, Cycle time study, Pneumaticsequence chart and documentation. Manufacturing, assembly, measurement reports.
SOFTWARE
CATIA V5, Rob CAD, Robo Studio, Delmia
INPUTPreliminary Layout, Car part 2D and 3D data. Customer Standards, Hemming information and standard equipment data.
OUTPUTCHALLENGES
Hemming all flanges without opening swing arm. Challenge for Design and simulation.
3D, 2D, BOM of fixtures with technical documents. Rob CAD Cell, System Layout.Manufactured and assembled fixtures
SOLUTIONS PROVIDEDHemming doors without opening swing arm. Common swing arm design which helped to reduce verities for manufacturing & maintenance. Customer utilized our shop floor for installation & try-outs. This helped to reduce timeline.
LAYOUT DESIGN ROBOTIC SIMULATION OLP COMPLETE LINE DELIVERY
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KEY FEATURES WITH MANUFACTURING AT VINYAS
▪ Vinyas group is familiar with manufacturing of all global standard
▪ Our Industrial space is spread across 15000 sq ft. area for Design, Manufacturing & Assembly needs.
▪ Romer CMM measurement arm with 3.5 m reachability.
▪ 5T crane for assembly for heavy assembly , packing and 3T crane for fabrication.
▪ #1 customer for Destaco India, one of top 25 customers for Festo India, one of the top5 customer for Schunk India as on end of FY 2018-19.
▪ With good contacts and volume of business the prices and delivery schedules of purchase parts can be negotiated effectively.
▪ Having more than 50+ local supplier base can speed up the procurement of manufacturing at any moment of time.
▪ Good relationship & volume business with international freight forwarders helps to deliver on time
MANUFACTURING CAPABILITIES – BUILD | ASSEMBLY |MEASUREMENT
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800850
1300 1300
430
0
200
400
600
800
1000
1200
1400
Project Management Fabrication Machining
Assembly Meaurement
3500
1800
1500
700 700
1600
0
500
1000
1500
2000
2500
3000
3500
4000
CATIA Solid Edge NXSolid Works Inventor FIDES
700
360 360
700
0
100
200
300
400
500
600
700
800
ROBCAD DELMIA Robot Studio Process Simulate
SIMULATION CAPACITY IN HOURS
AVAILABLE CAPACITIY PER MONTH
MANUFACTURING CAPACITY IN HOURSDESIGN CAPACITY IN HOURS
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RoleExperience
YearsDesign Simulation Quality
Project Manager
20+ 4 1 -
Project Lead 12 to 15 6 1 1
Senior Design Engineer
8 to 12 8 3 1
Design Engineer 2 to 6 20 3 2
Team Size (50) 38 8 4
Our Design team of 50 Engineers
OUR MANUFACTURING GROUP TEAM STRUCTURE
Our Manufacturing team of 30
RoleExperien
ceYears
Project Management
Fabrication,Machining
Assembly Measurement
Quality
Project Manager
20+ 1 1 - 1
Project Engineer
4 to 6 4 - 1 -
Technician 4 to 6 1 4 9 -
MachineOperator 4 to 6 1 6 - 1
Team Size (30) 7 11 10 2
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Customer Site
Concept Design
SOWInput DataReferencePre-requisite Data Design Closure
Detail Engineering
Concept
Project Initiation
Input Data
Review
3D FinishRobotic Simulation
2D DetailingDocumentation
Capture Best PracticesLessons Learnt
SPOC Customer
Onsite CoordinatorVINYAS
90% 100%
Q
Q
Q
Q
ConceptReview
Offshore Team
Operating Model Design
100%
Manufacturing Closure
With / Without Purchase parts
Manufacturing Build
Assembly measurement
Q
Packaging & Shipping
Q
OPERATING AND BUSINESS MODEL – TURNKEY PROJECT
Q
▪ Onsite-Offshore Model | Vinyas will deploy SPOC at onsite for coordination and manage large projects from offshore
▪ Only Offshore | Customer will assign SPOC and coordinate with Vinyas offshore team
• Business Model – Quotes : Time & Material | Fixed Bid basis based on agreed hourly rates
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20+ Years of Engineering Expertise
Demonstrated experience of setting dedicated OECs for
Customers in India
Right Sized Organization with Committed
Management Focus
Robust Processes& Domain Knowledge
Professional & Highly Trained Engineers
Quick response across Design & MFG – Change Management
Global Engineering Capabilities
Flexible Business Models
Vinyas Value
Enablers
VINYAS GROUP VALUE ENABLERS - ADVANTAGES
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Vinyas Automobile Technik.No. 26A , Peenya 2nd Phase,Peenya Industrial Area,Bangalore - 560 058+91 80 6741 3600info@vinyas-india.comwww.vinyas-india.com
Vinnovative Engineering GmbHKurt- Blaum-Platz 86450 Hanau, Germanyinfo@vinnovative-engineering.comwww.vinnovative-engineering.com
THANK YOU
Vinnovative Engineering Pvt Ltd.No. 26A (North West Potion), Peenya 2nd Phase,Peenya Industrial Area,Bangalore - 560058+91 80 6741 3650info@vinnovative-engineering.comwww.vinnovative-engineering.com
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