Power Generation Vibration Monitoring and Machine Protection Systems 1010 E. Main St., League City,...

Power GenerationPower Generation

Vibration Monitoring and Machine Protection Systems1010 E. Main St., League City, TX 77573 Phone: 281-334-0766 Fax: 281-334-4255

www.stiweb.com / www.stiwebstore.com

STI Vibration Monitoring Inc.

About STI

STI was founded in 1989 and created Condition Monitoring Custom Products (CMCP) in 1995 to bring more low cost solutions to our customers while providing the flexibility required in today’s competitive market.

STI specializes in low cost alternatives to “Rack Based Monitoring”, by bringing single channel transmitters and monitors into the market. By creating a monitoring system based on single channels, the costs of machine protection systems are now much more affordable.

STI’s Strategy

• Allowing Customers to make use of existing PLC and DCS systems

• Making use of Existing Networks• Modular Design• Distributive Design• Low Cost• Keep it Simple (Kiss)

“Simply the Lowest Cost Approach to Condition Monitoring”

Provide our Customers with an easy to use and maintain Low Cost Alternative to expensive, centralized rack based Machine Protection Systems by:

www.cmcpweb.com

What’s Changed ?

Hardware

• PLC and DCS Systems are faster, cheaper and more common. • Many Plants are upgrading to New DCS and PLC Systems.• HMI Systems like Wonderware are available.

People

• Vibration and machinery specialists are retiring, or spread out.• A lot of specialty work is contracted.• Engineers and Technicians are forced to be “Jack of All Trades”.• Operators are being assigned more tasks.• Users want smarter, simpler and easier to maintain systems.• Users are more budget conscious.• Engineers and Technicians are more computer oriented.• Major machine flaws have been fixed.

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• Large centralized “Rack” based systems• Control Room mounted• Originally Capital Projects• OEM supplied sensors• All sensors wired to “Rack”• Requires lots of instrument wire and conduit (2x cost)• Large Racks do nothing that a PLC or DCS system cannot do!

• Overall Values• Time Delay• Power up inhibit• OK Circuit

• 99% not wired to “Shutdown”• Many are ‘Obsolete”

Legacy Issues

CMCP Monitoring Strategy

PLC/DCS

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Vibration Monitoring using PLC

Advantages:

• Low Cost (1/2 Legacy Systems)• Simple to Install• Can make use of existing sensors• Distributive Architecture• 4-20 mA noise free• Digital to save wiring costs• Choice of Protocol• Easy repair and replacement• Local Dynamic Signal w/BNC

CMCP 420VT & CMCP420VT-TLoop Powered Vibration Transmitters

“Simply, the Lowest Cost Approach to Machine Protection”

Features Include:

Solid State Velocity Output Loop Powered Integral Accelerometer 4-20 mA Output 100 mv/g Dynamic Signal Output 2-2,000 HZ No External Housing Required No Special Extension Cable – Optional Bright LED or LCD Display w/ BNC Optional BNC Adaptor Optional Temperature

CMCP 420VT-TLoop Powered, 2 wire Vibration Transmitter

w/LED Display

w/BNC Adaptor

Features Include:

Solid State Velocity Output Temperature Output Loop Powered Integral Accelerometer 4-20 mA Output 2-2,000 HZ No External Housing Required No Special Extension Cable

CMCP 420VT-TDual Parameter Loop Powered Vibration and Temperature Transmitter

CMCP 420VT SeriesAccessories

CMCP203

CMCP420BNC

CMCP420EL

CMCP420LED

CMCP420WF

CMCP420XPHD

• ISA Standard 4-20mA and 1-5 VDC• Standard Instrument Wire (pair)• Extremely Accurate• Low voltages (typically 24 VDC)• Long distances can be handled

• Voltage has resistance losses• 4-20 mA Current Constant anywhere on loop

• Noise immunity• Instrument Technicians understand• Available IO Points

Why 4-20mA?

CMCP 500 SeriesTransmitters and Monitors

CMCP500 SeriesTransmitters and Monitors

CMCP 500Transmitter

CMCP 500AMonitor

Rated For Use In Hazardous AreasClass I Division II

Groups B, C and D

• CMCP 525 Acceleration• CMCP 530 Velocity• CMCP535 Displacement (Velocity)• CMCP 540 Displacement (EP)• CMCP 545 Thrust Position (EP)• CMCP546 Absolute Vibration (EP/A)• CMCP547 Differential Expansion (TSI)• CMCP548 Case Expansion (TSI)• CMCP549 Valve Position (TSI)• CMCP560 RTD Temperature• CMCP565 Thermocouple Temperature• CMCP570 Solid State Temperature• CMCP575 Speed• CMCP580 Process Variable• CMCP585 Eccentricity (TSI)• CMCP590 Acceleration Enveloping• CMCP595 Buffer Accessory Module• CMCP797 Active Signal Buffer

CMCP500 Series Transmitter and Monitor Configurations

CMCP 500 Series Transmitters

Features Include:

• Single Channel• Low Cost• Class I Division II Rated• CE• Small Size• Din Rail Mount• 4-20 mA Output• 24 VDC Powered• OK Circuit• Optional Filters• Buffered Outputs (2)• Selectable Ranges (5)• All Popular Sensors and Transducers• Easy Troubleshooting and Replacement

CMCP 500 Series Transmitters

CMCP 500 Series Transmitters

CMCP 500 Series Transmitters

CMCP 500A Series Monitors

Features Include:

• All Features of Transmitter• 3 Alarms w/Relays

• OK• Alert• Danger

• Selectable Time Delay (.1, 1, 3, 6 and 10 sec.)• Latching or Non-Latching Relays• Reset Terminals• Trip Multiply (2x or 3x)• Outputs for Optional Display• Meets API-670 (American Petroleum Institute)• Easy Alarm Setup and Adjustment

CMCP 500A Series Monitors

CMCP 500A Series Monitors

StandardMonitoring Systems

CMCP 5301-E(M)Single Channel General Machinery Monitoring System

Features Include:

Single Channel Bright Red LED Display Reset Button Low Cost 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output

CMCP 5302-E(M)Two Channel General Machinery Monitoring System

Great for Cooling Towers, Fin Fans, Hydro Turbines and any low channel count application.

Features Include:

Two Channel Bright Red LED Display Reset Button Low Cost 4-20mA Output Alert & Danger Alarms Adjustable Time Delay Trip Multiply Transducer Fault Detection Buffered Transducer Output

The CMCP5304 is a 4 channel monitoring system ideal for monitoring rotating machinery such as pumps, fans, compressors, turbines, and motors. The General Machine Monitor is equipped with 4 CMCP/CMCP530A Monitors alarming in integrated velocity with a 100 mV/g ICP Accelerometer input.

CMCP 5304-E(M) Four Channel General Machinery Monitor

Also Available with Stainless Steel Housing    

Features Include:

Solid State Reliability Class 1 Division 1 Rated Integral Sensor (Optional External Sensor) Two Levels of Alarm with Relays True “OK” Circuitry with Relay Adjustable Time Delays Trip Multiply 4-20mA Output Remote Reset Optional Local Reset Bright LED Digital Readout

CMCP1000 Dual Limit, Single Channel Vibration Monitor

Applications include Reciprocating Compressor Frame Vibration,Fin Fans and replacement for any mechanical vibration switch.

CMCP5019 19" Rack Mounted 10-Channel Monitor

• 19" EIA Rack or Panel Mount - 2 DIN High • Individual Bright Red LED or LCD Displays • OK, Alert, and Danger Relays - Meets API-670 • CE Approved • Terminals for Customer Wiring • Universal VAC Power • Optional -24 VDC Power Supply for Eddy Probes• Optional MODBUS or Ethernet TCPIP

Features Include:

Direct Replacement for Bently Nevada, Entech IRD and Other 19” Rack Based Systems

LOW COST CONDITION MONITORING PACKAGES

CMCP500 Series Monitors

Custom Integration / Packaging

Custom Designs and Layout Displays (common or individual) Power Supplies Custom Enclosures (XP, Nema 4, 4x) Intermediate Terminal Strips IS Barriers Field IO Interface Ethernet TCP/IP, RS-485 Interface Wireless Web Enabled Integration and Test (FAT)

Sensors and Accessories

Features Include:

LOW COST (Only $99.00 for 5 Meter System) Small Size Case, 1/2” x 1.05” Small Footprint, 1/2” Integral Cable (5, 10 or 20 Meters) 100 mV/g Sensitivity 0.32 Hz to 10 KHz Frequency Range (± 3 dB) Waterproof

CMCP1100 SeriesIndustrial Accelerometers

StandardCMCP1100

High Temp.CMCP1100H

Side MountCMCP1100S

CMCP1100CM8 Connector

New!

Features Include:

Low Cost Small Size Case, 1.5” x 1.5” x 0.9” Cable (5, 10 or 20 Meters) 100 mV/g Sensitivity per channel 10% Accuracy 0.32 Hz to 10 KHz Frequency Range (± 3 dB) Waterproof

CMCP1300 Series Industrial Triaxial Accelerometers

New!

Mounting Pads Motor Fin Mounts Piloted End Mill

Extension Cables

BNC Junction Boxes

Accelerometer Accessories

Adhesives

NPT Adapters

Intermediate TerminationBoxes

Accelerometer Housing

CMCP303 TriaxialConnection Box

Features Include:

Low Cost 2 and 4 Triaxial Accelerometers 6 and 12 Ch. Available in Fiberglass, Painted Steel or SS Water Tight & Dust Tight Provide convenient and safe access to Triaxial signals

New!

CMCP250 Accelerometer Mounting Kit

25 CMCP-200-02 Mounting Pads2 CMCP-205-01 Motor Fin Mount2 CMCP-205-02 Motor Fin Mount2 CMCP-205-03 Motor Fin Mount2 CMCP-205-04 Motor Fin Mount

25 CMCP-230-01 1/4" x 28 UNF x 1/2"25 CMCP-230-02 1/4" x 28 UNF x 3/4"1 CMCP-701  Spot Reamer1 CMCP-721-02 1/4 x 28 UNF Tap1 Tap Handle1 CMCP-211  Adhesive and Activator1 CMCP-212  Silicon Dielectric1 CMCP-213  Silicone Sealant

12 CMCP-208  Mixing Nozzles2 CMCP-206  Adhesive Filler

CMCP801

Meets API670 external mounting specifications 304 and 316 Stainless Steel Provided with four 3/4" NPT Hubs 3/4" or ½” NPT Case Entry

CMCP805

Machined aluminum Threaded and slotted to insure position and stability

Eddy Probe Accessories

CMCP4190

Machined 304 Stainless Steel ½” and ¾” NPT External Threads ¼” x 28 and 3/8 ” x 24 Internal Threads

CMCP1210 SeriesSpring Loaded Temp. Sensors

Features Include:

• Tip Sensitive RTD or Thermocouple• For use to 260º C (500º F) • Adjustable Spring-Loaded Holder with Fluid Seal• Aluminum Connector Head – Optional XP Head

Features Include:

Verify Voltage Output vs. Gap For use with 5mm & 8mm Probes Precision Micrometer 4140 Target Graph Paper & Excel Spreadsheet

CMCP610 Eddy Probe Calibrator

10 20 30 40 50 60 70 80 90 100 Gap

-24 -22 -20 -18 -16 -14 -12 -10 -08 -06 -04 -02

Volts

Eddy Probe Graph

Features Include:

Class I, Div II, Group’s A,B,C,D Superior noise immunity Frequency Hopping Worldwide Unlicensed 2.4 GHz Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc.) MODBUS RTU RS-485, RS-422, RS-232 32 Frequency Channels Up to 16 mile range w/ Hi Gain Antennas Can be extended with Repeaters 250 Kbps RF Data Rate Easy to Configure

Ethernet Model

Wireless Industrial Radios

Lowers Cost of Wiring and Installation

Features Include:

Oscilloscope Optical Phase Reference Kit Eddy Probe System Power Supply Magnetic Mounts Custom Vice Grips “Bucking” Amplifier Hard Carrying Case Optional Gauss Meter Option Software

CMCP810Electrical Runout Kit

Custom Products and

Integration

CP Products (Custom Products)

• Custom Enclosures• Free Standing Cabinets• Drawing & Engineering Services (AutoCAD)• Custom Packaging (Kits)• Battery Powered Monitors• Wonderware HMI• Integration Services• Test and FAT

• Custom Enclosures • Free Standing Cabinets• Component Integration• Drawing and Engineering Services• Custom HMI Applications• Custom Cables• Specialty Sensors

Over 250 integrated Custom Panels and Enclosures

Customers Include:

Aramco (Abqaiq, Sadaf, Ras Tanura, Shayba, Riyadh) Black & Veatch Brown & Root Caltex Fisher Rosemont BHEL Wyle Labs Chevron USA BP Amoco M&M Mars Champion Paper E.I. Dupont Ebara International. Baxter Wilson Unit 1 and 2 City of Portland, Oregon

… and many more

Cabinet / Panel Design and System Integration

Case Histories

Case History: Turbine Supervisory Instrumentation #1

Customer: Flagstaff Electric

System Type: TSI System

Location: Flagstaff, Arizona

Salesperson: David Poffenbarger

Year Installed: 2008/2009

Case History: Turbine Supervisory Instrumentation #1

Case History: Turbine Supervisory Instrumentation #1

Case History: Turbine Supervisory Instrumentation #1

Case History: Turbine Supervisory Instrumentation #1

Case History: Turbine Supervisory Instrumentation #2

Customer: Xcel Energy

System Type: TSI System

Location: Saint Paul, Minnesota, USA

Salesperson: Frank Howard

Year Installed: 2004/2006

Case History: Turbine Supervisory Instrumentation #2

Case History: Turbine Supervisory Instrumentation #2

Case History: Balance of Plant

Customer: Ameren

System Type: BOP FD/ID/PA

Location: Newton, Illinois

Salesperson: Frank Howard

Year Installed: 2007/2008

Case History: Balance of Plant

Case History: Balance of Plant

Case History: Balance of Plant

Case History: Balance of Plant

Case History: Balance of Plant

Customer: Direct Energy

System Type: Cooling Towers

Location: Bastrop Texas

Salesperson: Matt Howard

Year Installed: 2009

Case History: Cooling Towers

Case History: Cooling Towers

Case History: Cooling Towers

Case History: Cooling Towers

Case History: Cooling Towers

10 Cell Cooling Tower with Dynamic Output

AEP Welsh, Texas

Customer: Southern California Edison (SCE)

System Type: Hydro Turbine Generators (13)

Location: Big Creek, California

Salesperson: Frank Howard

Year Installed: Various

Case History: Hydro Turbine Generators

Case History: Hydro Turbine Generators

Case History: Hydro Turbine Generators

Case History: Hydro Turbine Generators

Customer: Dynegy

System Type: Coal Crushers 16/16/BOP

Location: 2 Locations, Illinois, USA

Salesperson: Gary Gbur

Year Installed: 2004 / 2005 /2008 / BOP 2010

Case History: Coal Crushers

Case History: Coal Crushers

Case History: Coal Crushers

Case History: Coal Crushers

Case History: Coal Crushers

After eight weeks STI was chosen to provide the wireless vibration monitoring solution, when the other vendor’s solution failed to provide reliable and continuous service.

OSpi Historian

Customer: Satcon

System Type: Kinetic UPS Monitoring System

Location: Various

Salesperson: Frank Howard

Year Installed: 2004/2005/2006/2010

Case History: Kinetic UPS 2.1 mw

Case History: Kinetic UPS 2.1 mw

Main Screen Alarm List Historical Trend

Real Time Trend Real Time Trend Setup

Case History: Kinetic UPS 2.1 mw

Who To Contact?

Distributer Sales and Support:Matt Howard

matthoward@stiweb.com281.334.0766 ext. 1

Custom Applications/Technical Support:Mike Howard

mhoward@stiweb.com281.334.0766 ext 4

Accounting:Natalie Henderson

nhenderson@stiweb.com281.334.0766 ext 3

Order Status:Mark Tomlin

mtomlin@stiweb.com281.334.0766 ext 5

Purchase Online Quick and Easy atwww.stiwebstore.com