ISC-esp99

PARA LA PRESENTACION DE SERVICODE CONTROLADOR ISC PARA SEQUENCIA

DE COMPRERSORESSE VA A USAR LA SECCION # 12 & 13

DEL MANUAL # 3USAREMOS EL FORMATO

APDD 565A-94FECHA SEPTIEMBRE 1995

PARA LA PRESENTACION DE SERVICO

DE CONTROLADOR ISC PATA COMPRERSORES

SE VA A USAR LA SECCION # 24 & 25

DEL MANUAL # 3USAREMOS EL FORMATO

APDD 565B ABRIL 20024

APDD 565BABRIL2002

PARA LA PRESENTACION DE SERVICO

DE CONTROLADOR ISC PATA COMPRERSORES

SE VA A USAR LA SECCION # 24 & 25

DEL MANUAL # 3USAREMOS EL FORMATO

APDD 565A-94FECHA DICIEMBRE 1995

APDD 565A-94Diciembre 1995

Controlador Intellisys ISC para Operacion Sequencial deCompresores.

Presentacion de Servico.

Intellisys ISC Entrenamiento.

• POTENCIAL PARA AHORRO DE ENERGIA. • CONTROLA LA OPERACION DE 2 A 8 COMPRESORES.• INDICACION DE LA CONDICION DE LOS COMPRESORES.• USA SOLAMENTE 1 TRANDUCTOR DE PRESION.• SEQUENCIA Y ROTACION DE COMPRESORES.• POSIBILIDAD DE PROGRAMAR DIFERENTES PRESIONES

BASICAS PARA DIFERENTES HORARIOS EN DIAS/SEMANAS.• BANDA PARA CONTROL DE PRESION BASICA DE

(2 - 10 Lbs/Pulg2)• TIEMPOS DE RETARDO PARA CARGA Y DESCARGA.• POSIBILIDAD DE RE-PROGRAMAR CON LOS COMPRESORES EN

OPERACION.

• VOLTAJE DE OPERACION:

110 /OR 240 VOLTIOS AC.

• EL TRANSDUCTOR DE PRESION SE PUEDE INSTALAR A UNA DISTANCIA MAXIMA DE 33 METERS (100 FEET) DEL CONTRLADOR ISC.

• LA DISTANCIA MAXIMA ENTRE EL CONTROLADOR ISC Y LOS COMPRESORES ES DE 330 METERS (1000 PIES) .

Intellisys ISC Instalacion.

VOLTAJE DE OPERACION 110 /OR 240 VOLTIOS AC.Verifique el voltaje disponible antes de Energizar el controlador.

Selecione el voltaje correcto en el controlador.

VOLTAJE DE OPERACION 110 /OR 240 VOLTIOS AC.Verifique el voltaje disponible antes de Energizar el controlador.

Selecione el voltaje correcto en el controlador.

VOLTAJE DE OPERACION 110 /OR 240 VOLTIOS AC.Verifique el voltaje disponible antes de Energizar el controlador.

Selecione el voltaje correcto en el controlador.

Maxima Distancia de Punto de Coneccion a Punto de Coneccion304 Mts o 1000 Pies.

INGERSOLL- RANDSERVICE TRAINING

INTELLISYS

COMPRESSOR

SSR M22-150

SSR M75-350 2S

SIERRA S37-S150

PRESSURE SWITCH

COMPRESSOR

SSR 2000

SSR M200-250

SSR 1000

PRESSURE SWITCH

COMPETITION

ATLAS COPCO

KAESER

DEMAG, ETC.......

S I 2 S I 2

ISC

S I 2

I S C

TRANSDUCER

300 mts cable run.

I S C INSTALLATION

1 2 3 4

Maxima Distancia de Punto de Coneccion a Punto de Coneccion33 Mts o 100 Pies.

Terminología Básica.Sensor de Presión para ‘ISC”IRIR

• Es un sensor de presión, que convierten las lecturas de presión en señales eléctricas.

• El sensor de Presión utiliza 12 volts DC como fuente de Poder, y dependiendo de la presión medida, la señal eléctrica que es enviada al Controlador “ISC” de KHz.

• Rango de Presión: 0 - 225 Lbs/Pulg2.

• Entrega de señal: 1.000 a 6.625 KHz.

• 1 Lbs/pulg2 = 25 Hz.

• Máxima distancia para su instalación del “ISC” 100 pies.

• Clase Nema 4.

• Conexión mecánica 1/4” NPT.

Terminología BásicaSensores de Presión.

IRIR

ROJO EXCITACION 12 VDC.

BLANCO

NEGRO

IRIR Transductores de Presión.

El exceso de cable del transductor de presion puede ser almacenado en la caja del Intellisys ISC.

INGERSOLL-RANDINTELLISYS

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INGERSOLL- RANDSERVICE TRAINING

PRESSURE SET UP

SETTING #N/PRESSURE/DAY/TIME/UNUSED

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CONTROL BAND

LOAD DELAYTIME

UNLOAD DELAYTIME

SEQUENCESET UP

PROGRAMSEQUENCE

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UNIT # /LOCAL /SEQUENCE

ROTATIONSET UP

INITIALSET UP

TIMED MANUAL

ELAPSED RUNTIME

PROGRAM SEQ Q

LANGUAGE

UNITS OF MEASURE

No. OF COMPRESSORS

DAY & TIME

EVENT

EVENT #N/SEQUENCE/DAY/TIME/UNUSED

NORMAL OPERATIONINGERSOLL-RAND

INTELLISYS SEQUENCE CONTROLLER PROGRAMMING

INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

OPTIONS

- LANGUAGE 1 1

- UNITS OF MEASURE AS SSR

- NUMBER OF COMPRESSORS 2 - 8

- DAY AND TIME MONDAY 1 4 . 00 PM

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PRESSURE SET UP

SETTING #N/PRESSURE/DAY/TIME/UNUSED

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UNLOAD DELAYTIME

SEQUENCESET UP

PROGRAMSEQUENCE

COMPRESSORCONTROL

UNIT # /LOCAL /SEQUENCE

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INITIALSET UP

TIMED MANUAL

ELAPSED RUNTIME

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LANGUAGE

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No. OF COMPRESSORS

DAY & TIME

EVENT

EVENT #N/SEQUENCE/DAY/TIME/UNUSED

NORMAL OPERATIONINGERSOLL-RAND

INTELLISYS SEQUENCE CONTROLLER PROGRAMMING

INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

OPTIONS

PRESSURE SET UP ROUTINE;

8 SETTINGS AVAILABLE.

SET 1

PRESSURE 7 . 0 BAR

DAY MONDAY

TIME 08. 30 AM

INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

OPTIONS

PRESSURE SET UP ROUTINE;

8 SETTINGS AVAILABLE.

SET 2 .

PRESSURE 0 . 0 BAR

DAY SATURDAY

TIME 06 . 00 AM

INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

OPTIONS

PRESSURE SET UP ROUTINE;

8 SETTINGS AVAILABLE.

SET 3 .

PRESSURE 7 . 0 BAR

DAY SUNDAY

TIME 1 1 . 45 PM

INGERSOLL- RANDSERVICE TRAINING

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INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

OPTIONS

CASCADE SYSTEM I S C PRESSURE BAND

8 X PRESSURE SWITCH 1 X TRANSDUCER

TARGET PRESSURE

SYST

EM

PR

ESS

UR

E

SYSTEM CAPACITY

0.2 - 3 BAR

7 . 0 BAR

7 . 7 BAR

6 . 5 BAR

INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

OPTIONS

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LOWER

UPPER

7 . 0 BAR

7 . 4 BAR

6 . 6 BAR

INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

OPTIONS

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TARGET7 . 0 BAR

6 . 6 BAR

LOAD DELAY TIME

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INGERSOLL-RAND

OPTIONS

LOWER6 . 6 BAR

2 3

4

LOAD DELAY

10 / 15 SECONDS

INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

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7 . 0 BAR

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INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

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2 3

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10 / 15 SECONDS

1

INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

OPTIONS

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TARGET

WARN

7 . 4 BAR

7 . 8 BAR

7 . 0 BAR

7 . 7 BAR COMP MAX

LOWER

INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

OPTIONS

REVISION LEVEL 1 . 5

HIGH DISCHARGE 3 SECS+

UNLOAD

INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RANDINTELLISYS

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# 2 ALARM

INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

OPTIONS

REVISION LEVEL 1 . 5

OVER PRESSURE + 1 BAR

INGERSOLL- RANDSERVICE TRAINING

PRESSURE SET UP

SETTING #N/PRESSURE/DAY/TIME/UNUSED

PRESSURECONTROL

CONTROL BAND

LOAD DELAYTIME

UNLOAD DELAYTIME

SEQUENCESET UP

PROGRAMSEQUENCE

COMPRESSORCONTROL

UNIT # /LOCAL /SEQUENCE

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INITIALSET UP

TIMED MANUAL

ELAPSED RUNTIME

PROGRAM SEQ Q

LANGUAGE

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No. OF COMPRESSORS

DAY & TIME

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EVENT #N/SEQUENCE/DAY/TIME/UNUSED

NORMAL OPERATIONINGERSOLL-RAND

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INGERSOLL-RAND

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8 SETTINGS AVAILABLE. A - H

1 - 2 - 3 - 4

4 - 1 - 2 - 3

3 - 4 - 1 - 2

2 - 3 - 4 - 1

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B 4 - 1 - 2 - 3

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B 4 - 1 - 2 - 3

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INGERSOLL-RAND

OPTIONS

MON MONDAYTUE TUESDAYWED WEDNESDAYTHU THURSDAYFRI FRIDAYSAT SATURDAYSUN SUNDAY

DLY DAILY

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INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

OPTIONS

INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

OPTIONS

USING THE DUAL PRESSURE BAND SYSTEM

YOU CAN SEQUENCE TWO UNITS WITH NO

EXTRAS.

ASK APCD CUSTOMER SERVICE FOR AN

EPROM UPGRADE

ON THE STANDARD 2 2 - 1 5 0 KW MACHINE,

INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

OPTIONS

DUAL PRESSURE BAND -REV 1.5

7.5 - 7.0 Bar

UNIT 1 OPERATING IN HIGHER PRESSURE BAND

INGERSOLL- RANDSERVICE TRAINING

INGERSOLL-RAND

OPTIONS

DUAL PRESSURE BAND -REV 1.5

7.0 - 6.5 Bar

UNIT 2 OPERATING IN LOWER PRESSURE BAND

INGERSOLL- RANDSERVICE TRAINING

SET

SET SET SET SET SET

SET

SET

SET

SETSET

SETSET

SETSET

SETSET

SET

SETSET

SET

SET SET

UP UP

CURRENTMODE

NORMALOPERATION

RA RA RA RA RA RA

(1)

(1)

(1)

PRESSURESET UP

PRESSURECONTROL

SEQUENCESET UP

COMPRESSORCONTROL

ROTATIONSET UP

INITIALSET UP

SELECTLANGUAGE

UNIT # nLOCAL ORSEQUENCE

PROGRAMSEQ X

CONTROLBAND

LOADDELAY TIME

UNITS OFMEASURE

NUMBER OFCOMPRESSORS

MANUALEVENTTIMED

ELAPSEDRUNTIME

EVENT # nSEQ/DAY/TIME

UNUSED

PROGRAMSEQ M

DAY &TIME

UNLOADDELAY TIME

SETTING # nPRES/DAY/TIME

UNUSED

“RA” = RIGHT ARROW BUTTON

“SET” = SET BUTTON

“UP” = UP BUTTON

(1) ONLY ACCESSIBLE WHEN STOPPED

(2) PRESS SQUENCER STATUS BUTTON TO EXIT SET POINT ROUTINE

ISC DIAGNOSTICO DE FALLAS.

ISC LUZ DE ENERGIA APAGADA.

NO HAY MENSAJE EN PANTALLA, LUCES APAGADAS.

1, VERIFIQUE FUSIBLES, VERIFIQUE CONEXCIONES ELECTRICAS.

2,VERIFIQUE SUMINISTRO DE ENERGIA PPAL QUE NO ESTE DESCONEXTADA.

INCORRECTAS LECTURAS EL SISTEMA DE AIRE COMPRIMIDO.

“ FALLA DE SENSOR” O LECTURA DE ZERO EN PANTALLA CUANDO HAY PRESION EN EL SISTEMA.

1, TRANSDUICTOR DE PRESION DEFECTUOSO,

CONECCIONES FLOJAS O SUELTAS, CABLES CORTADOS.

2, VERIFIQUE QUE LA VALVULA DE PASO AL TRADUCTOR NO ESTE CERRADA.

VERIFIQUE QUE HAYA PRESION EN EL SISTEMA..

ISC DIAGNOSTICO DE FALLAS.

NO SE PUEDE CALIBRAR EL TRADUCTOR DE PRESION.

“FALLA DE CALIBRACION”

1,VERIFIQUE QUE EL TRADUCTOR DE PRESION ESTE ABIERTO A LA ATMOSFERA.

2,TRADUCTOR DE PRESION DEFECTUOSO O MALAS CONEXCCIONES ELCTRICAS.

ISC DIAGNOSTICO DE FALLAS.

CUALQUIER COMPRESOR (#n) PROBLEMAS DE COMUNICACION.

“#n COMM FAILURE”.

1,VERIFIQUE LA FALLA DIRECTAMENTE EN EL INTELLISYS DEL COMPRESOR CON FALLA.

.

2,VERIFIQUE EL CABLE DE COMUNICACION ENTRE EL ISC Y EL COMPRESOR CORRESPONDIENTE A LA FALLA.

ISC DIAGNOSTICO DE FALLAS.

ISC LUZ DE ALARMA ENCENDIDA.

DISPLAY NORMAL.

1,VERIFIQUE CONDICION DE CADA COMPRESOR Y INVESTIGUE/ EVALUE EL MENSAJE.

ISC DIAGNOSTICO DE FALLAS.