Integration of Safety, Health and Environmental Scania CV AB

Integration of Safety, Health and Environmental

Scania CV AB

Thomas Paulsson, Safety and Work Environment Engineer

Provider of transport solutions

Heavy trucks Heavy buses Engines

Workshops Parts Driver training 24-hour roadside

assistance

Operational leases Financial leases Hire purchase Insurance solutions

Products Services Financing

The world of Scania

Production unitsSales and service units

1,000 sales points 1,500 workshops Round-the-clock assistance

Production units1891 Sweden1957 Brazil1964 Netherlands1976 Argentina1992 France

Sales and service units

Number of employees32,000 persons

Integration of Safety, Health and Environment Scania CV AB 2010-12-07

Deliveries 43,443 unitsNet sales SEK 62,074 m.

Thomas Paulsson

Scania Production System

Continuous improvement

Priorities1. Safety/Environment 2. Quality3. Delivery4. CostR

ight

from

me

Normal situation – Standardised working method

Customer first Respect forthe individual

Elimination ofwaste

LEADERSHIP

Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson

Integration of Safety, Health and Environment Scania CV AB 2010-12-07

Principles

Methods

Results

Core values

A way of thinking

A way of doing things

….. which leads to results

A way of thinking…

Thomas Paulsson

Create a new better normal situation by continuously eliminate / reduce waste

Continuous improvements

Integration of Safety, Health and Environment Scania CV AB 2010-12-07

Part of daily work

Deviations – important input

Improve / Challenge

Improvement groups

Thomas Paulsson

Clear and supportive

Creates a secure climate Encourage employees to detect deviations Challenge the process Try new solutions Accept errors

Follow-up results

Leadership

Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson

Core values

Health & Environment Policy

Principles

Methods

Corporate Social

Responsibility

Health & Environment

Policy

Strategic work

Core values

Proactive methods

Methods

Corporate Social

Responsibility

Proactivemethods

Health & Environment

Policy

Strategic work

Method – Morning Meeting

Group level – Production Leader

7,45 – 8,00

Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson

Method – Morning Meeting

Work shop level – Work Shop Manager

Makes conclusions

8,30 – 8,45

Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson

Method - Improvement Group

Weekly improvement meetings

Different ”responsibilities”

Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson

Method – Activity List

Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson

Element sheet with work instructions

What / How / Why

Possible to integrate Safety Work Environment Environment

Developed and improved by employees

Integration of Safety, Health and Environment Scania CV AB 2010-12-07

Method – Position standard

Thomas Paulsson

Method – Risk Management

Impact of change PD-process

Product development PEIP

Production Equipment Investment Process

TFP, Technical demand for production equipment

Risk assessment CE-model

Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson

Thomas PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07

Continuous introductions

4Fas 1 2 3 5

SES production (2005)

PCR (product change request)

Pre-development Product follow-up

Riskassessment:

SES design (2008)

CR0

Method – Risk Management

Thomas PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07

Method – Risk Management

Service delivery

PD-process

Thomas PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07

Method – Risk Management

Method – Risk Management

Risk identification Maintenance by operator Preventive maintenance Mapping of safety and

work environment aspects Surveys

Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson

Thomas PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07

General safety inspection tour

Directed safety inspection tour Method

Method – Risk Management

Thomas PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07

Method – Risk ManagementVisualization – Activity list – Actions taken

Method – Risk Management

Risk analysis Chemicals Transport Work equipment Machines Emissions

Risk treatment Activities Position standards

Re-evaluation

Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson

Thomas PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07

DA/DG

UnitsSweden

Method – Risk Management

Awareness Corrective actions System for reporting

Accident and near-accidents Other deviations

Investigate Preventive actions “Go and see” Lesson learned

Method - Incident Reporting

Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson

Thomas PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07

MBTLM

Method - Incident Reporting

Result – SPS Assessment

Säkerhet och miljöOrdning och redaKapabla processerFlödeFörbrukningsstyrningStandardiserat arbetssättMaskinstatusOrganisationResultat

Integration of Safety, Health and Environment Scania CV AB 2010-12-07

Den till 100 % perfekta verkstaden

Thomas Paulsson

Result – SPS Assessment

Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson

Den till 100 % perfekta verkstaden

Scania Blue Rating – Health & Environment

To give focus to the work with Environmental Protection and to the Management of Health and Work Environment issues

Identify and spread good practices Identify areas of improvements

- Local- Common

Comply with requirements in ISO 14001 and OHSAS 18001

Rating Topics - Health & Work EnvironmentGeneral Global Health and Work Environment Policy

Strategic action plan for Health and Work Environment development Health and Work Environment support Responsibilities and allocation of tasks Legal and other requirements

Develophealth

Competence within Health and Work Environment Introduction of new employees Lifestyle matters Diversity Management of change

Preventrisks

Surveys, investigation and risk assessment Load ergonomics Work accidents, near-accident and other deviations Chemicals

Cure and rehabilitate

Work adaptation, rehabilitation and job retraining First aid and crisis support

Integration of Environmental Protection and Health & Work Environment 2010-04-21S Olsson / T PaulssonIntegration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson

Scania Blue Rating – Health & Environment

Utfall 2007

Utfall 2008

Different criteria

Prod

uctio

n un

it

Integration of Safety, Health and Environment Scania CV AB 2010-12-07Thomas Paulsson

Tack för att ni lyssnade!

Frågor?thomas.paulsson@scania.com