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IEC IEC PROCESS & MONITORING SDN BHD (Co. Reg. No. 659239-A)
Certified to ISO 9001:2008
MS ISO/IEC Guide 62:1999 QS 161220006 CB 05
MS No. 44 100 082371
Fabrication: Lot 3892, Jalan 4D, Kampung Baru Subang, 40150 Shah Alam. Tel/Fax : +603-7859 9263
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 1
Office: The Centum Block C-03-21, Ara Damansara url : iecpm.com
Quality Policy Statement
n The Company is fully committed to meet any requirements ISO 9001 by providing :
TOTAL ENGINEERING SOLUTION MADE POSSIBLE THROUGH
The utilization of latest up-to-date technologies, reinforced by applying good engineering practices and continually improving the effectiveness of
our Quality Management System
ISO Certifications IECPM
62:1999 MS No. 44 100 QS 161220006 CB 05 082371
MS ISO/IEC Guide
10/16/2013 IECPM 2
OUR CORE BUSINESS Design, Engineering, Build & Commissioning Services
E-House for FPSOs & Topside and- Structural Design & Analysis - Marine Onshore/Offshore HVAC Design - Addressable Fire Alarm System - Fire Suppression System (FM200/Inergen)
- Local Equipment Room (LER) / Transportable Substations
- Pre-Fabricated Building Technology - Process Safety Systems - Fire & Gas System
- Shutdown System
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 3
EXECUTION SEQUENCE
ITB Design & Specifications
Reviews & Approvals
Process Input From Client
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 20.0 5
Fabrication & Integration
Third Party Inspections /
Survey
Project Hand-Over
Class Endorsement (ABS/DNV/BV)
Final Documentation
Delivery & Site Installation
Functional Design Specifications
Site Commissioning
Operational Training
PROJECT TRACKING & REPORTING
- Critical Path Method using MS Project - S-Curve with weighted percentage
completion summary - Fortnightly progress reports - Tracking SDRL - Photographic evidence during fabrication /
manufacturing - Document Transmittals
IEC PROCESS & MONITORING SDN BHD
Copyright Reserved © 20.0 ,
E-HOUSE & CONTAINERISED SWITCHGEARS
STRUCTURAL DESIGN AND ANALYSIS The structure will be designed for a service life to be defined by the Client, without dry docking. The following load cases will be considered:-
- In Place Design Extreme (DEC) - In Place Design Operating Case - Environmental conditions (DOC) - Transportation (TRA) - Damage Case (DAM) - Lifting Condition (LC)
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 8
E-HOUSES , CONTAINERISED & MOBILE SWITCHGEARS FOR
ONSHORE & OFFSHORE APPLICATIONS
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 7
A – Design Supply & Install B – Includes Switchgears C – Project Management & Supervision D – Upgrade & Modify
E-House Projects Implemented 1 of 2
Project Fabricated at Client Work Scope Year Complete d
East Fortune FPSO Nortechs Pte Ltd Dry Docks Singapore
A, B & C Nov 2008
E-House for Ruby 2 FPSO
A, B & C DPS Bristol MMHE Pasir Gudang
May 2009
Bukit Gambir Penang Modular Power Sub-Stations
Subang, Selangor A & C Schneider Electric Malaysia Sdn Bhd March
2011
MOPU Rubicone for Bekok-C Offshore
C & D Gryphon Energy/ Petronas Carigali Oct 2011 ST Marine Tuas
Singapore
Exxon Mobil Tapis-A EOR
Steelcon Port Klang A & C Offshore-Industries Malaysia Sdn Bhd Jan 2013
PTSC LamSon Vietnam
C WWE Batam Indonesia Dec 2012-
Kongsberg Marine Engineering Pte Ltd
Petrofac UDTP Petronas INSTEP Training Facility
A & C WWE Batam Indonesia Feb 2014
10/16/2013 IECPM 4
A – Design Supply & Install B – Includes Switchgears C – Project Management & Supervision D – Upgrade & Modify
E-House Projects Implemented 2 of 2
Project Fabricated at Client Work Scope Year Complete d
Substation on Trailers Units
IECPM Fab-Yard A, C Toshiba Distribution/ Tenaga Nasional Berhad (TNB)
Dec 2013 -
10/16/2013 IECPM 4
Offshore LERs by IECPM
LER – Local Equipment Room – Tapis A
IEC PROCESS & MONITORING SDN BHD 10/16/2013 Copyright Reserved © 2013 11
MODULAR SUB-STATIONS
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2014
MODULAR ON-SHORE SUBSTATION
E-Houses for Offshore & FPSO
LamSon E-House E-House Walk-Thru Video
http://www.youtube.com/watch?v= ytvc9SXToyM
IECPM-PT WWE © 2013 10/16/2013 12
E-HOUSE & CONTAINERISED SWITCHGEARS
TYPICAL DESIGN AND CONFIGURATIONS
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 9
E-HOUSE & CONTAINERISED SWITCHGEARS
TYPICAL DESIGN AND CONFIGURATIONS
Click-on Videolink
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 10
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IEC PROCESS & MONITORE% SD/4 BED Copyright Raerval 0 2014
TRAILER SUB-STATIONS
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2014
Click-on Videolink
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010
18
E-HOUSE & CONTAINERISED SWITCHGEARS
ADDRESSABLE FIRE DETECTION SYSTEM
n Integrated into the E-house to enable early detection of fire and/or presence of combustible gas
n E-House divided into different areas which controlled by individual loop drivers
n A single point of failure of any loop driver will not affect the functionality of detectors located in other area
n Safety Interlocking with HVAC system and Client’s F&G system
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010
19
E-HOUSE & CONTAINERISED SWITCHGEARS
FIRE SUPPRESSION SYSTEM
Source: NFPA (2003), ‘FIRE PROTECTION HANDBOOK’, pg. 2-83.
TOTAL SOLUTIONS
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010
IECPM 21
MOPU Rubicone
IECPM 22
Online@ Bekok-C
Capacity – Main Equipments SLUG CATCHER EXPORT BOOSTER COMPRESSORS A/B Design Press/Temp : 95 BARA/100 degr.C Operating Press/Temp : 66 BARA/34 degr.C Dimension s : Upper – 1829 (OD) x 9144 (S) mm PRODUCTION SEPARATOR Design Press/Temp : 100BARA/100 degr.C Operating Press/Temp. : 33.3 BARA/58degr.C Dimension : 1829 (ID) x 4572 (S/S) mm
Design Criteria GLYCOL CONTACTOR A/B Gas Processing up to 200 mmscfd @ 6 lbs/mmscfd water content Design Press/Temp : 100BARA/100 degr.C Gas Compressor up to 165 mmscfd @ min 85% reliability Operating Press/Temp. : 66 BARA/34degr.C Liquid Processing : 5 kbd Dimension : 1118 (ID) x 8382 (S/S) mm HEAT EXCHANGER Design Press/Temp : 95BARA/93 degr.C Operating Press/Temp. : 66 BARA/ 42(IN)/40(OUT) degr.C
IECPM
IECPM
System Architecture
IECPM
Layout – Main Deck Controls
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010
MCC Drawers Form IV-A
MCC Switchgears for Topside Process (Marine Grade)
Production Floor for Form IV-A Drawers
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010
Integrated Testing of PCS/SDS/FGS and
Remote Fiber-optic link to CCR SCADA
Servers
Typical Process MIMIC
Preparation for FAT at factory
SIL-3 FGS System
IECPM
Layout – Roof Deck MTUs
Emergency Gen-Set Room
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010
29
GAS FIRED BURNERS &
HEATER SYSTEM
Projects Installed in Malaysia by TFI S.R.l Milan, Italy
Year Project Client Equipment1997 EET Parigi F Technip Malaysia Flare Ignition & Control, Heaters & Flare
Tips 1998 Acetyl Project Acetyl Malaysia Flare Tip & Ignition Control
2004 Sarawak Shell Global Process System Duplex System & ACCE
2005 Sarawak Shell Global Process System Simplex Burners for WBH
2006 Sarawak Shell Global Process System Triplex Unit
2007 Miri Crude Oil Terminal IEC Process (IEC) Slop Oil Heater
2009 Vietnam IPS Malaysia Triplex 665AT
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010
31
GAS FIRED BURNERS & HEATER SYSTEM
TYPICAL BURNER TYPES
Tri-Fuel
Dual Fuel Heat Recovery System Slop Oil Heater
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010
32
GAS FIRED BURNERS & HEATER SYSTEM
FUEL GAS SKIDS & ACCESSORIES
Fuel Gas Skid System Burner System
SS310RadiantCoilSupport
PilotIgnitor PurgeBlowerSystem Burner Management System
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010
33
GAS FIRED BURNERS & HEATER SYSTEM
SLOP OIL HEATER SYSTEM FABRICATION & INSTALLATION IN MALAYSIA
RadiantCoil
Radiant Section Convection Section c/w Coil Assembly Chimney Stack
Installation at Miri Sarawak Site
PREFAB BUILDING APPLICATIONS
IEC PROCESS & MONITORING SDN BHD Copyright Reserved © 2010 7
Modular Building Systems
Pre-Fabricated Buildings (Typical Construction)
Expanding the horizon….
• ValueAddedProductsandServices
• Training&creaBonofJobOpportunityforlocalContractors
• Compliancetolocalstatutoryrequirements
• SmartPartnershiptodeveloplocalpre-fabmarket
Pre-FabTechnology
Bomba&BuildingBy-lawsetc
Electrical&Fixtures,InteriorDesign&Materials
InstallaBon&ConstrucBons
atSite
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