How IoT based ENERGY MANAGEMENT SYSTEM is€¦ · Industrial IoT world. CERAMIC INDUSTRIES Local...

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How IoT based ENERGY MANAGEMENT SYSTEM is Transforming the Commercial & Industrial Sectors?

Presenter:

Mr. Jothiramanwww.elmeasure.com info@elmeasure.com

Current Scenario Energy Management

Benefits of EnergyManagement

Pain points faced by Different Industries

Energy Management Solution

The In and Out

SolutionLong time/Short time

POINTS Covered!

1

2 4

3 5

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POINTS Covered!

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Here’s what you can learn:

● Maximum return on investments● Isolate power quality issues and reduce power factor penalties● Reduce peak demand surcharges and capital cost required for maintenance of

equipment● Improve energy accountability, drop energy wastage and reduce energy cost● Instant alarm, auto email and SMS alerts during any deviation from threshold

values● Hands-on data for real-time tracking of device performance● Track and reduce greenhouse gas emissions

Analysis on Crisis Due to COVID-19

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➢ Renewable sources capacity is likely to degrow by 25%, and also estimated 8 GW from 11 GW in FY 2020-21.”

➢ Thermal PLF would further dip to 50-52% against 63% in the previous year corresponding

➢ Demand is Reduced to major levels

➢ Significant reductions in global carbon dioxide emissions, falling by 5% in the first quarter of 2020

CURRENT SCENARIO in Energy

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PAIN-POINTS in Energy Management

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● Voltage variations, because equipment operates less efficiently.

● Harmonic pollution, which causes additional stress on the networks and systems, causing them to operate less efficiently.

● Data Acquisition getting data from the devices to the network is a critical task

● Energy Conservation of Different loads been managed as Critical and Non critical loads

● Detecting Abnormal Situations Is quite Unidentified scene in the Industries

● Due to poor power quality the performance of various sensitive loads is very poor

What if ENERGY MANAGEMENT is not Implemented…?

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● Reason for Equipments fail cannot be tracked

● Decrease the efficiency of the electrical distribution & utilization network.

● Causes grounding potential rise.

● Tracking losses in transformer, rotating machines, etc.

● Noise in electrical equipments.

● Noise is generated by electronic devices.

● Energy Consumption to be traced and Converted

WhataretheENERGYLOSES?

Improper Voltage

Unbalance Voltage

Unbalance Current

Poor Power Factor

Higher Harmonics

Over/Under loading of motor

Overloading of Transformer

Cable Losses

Inadequate Cleaning and Maintenance

Improper Process and Machine Settings

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Voltage and its Significance in ENERGY DROP

The impact of voltage

variations will leads to higher

energy consumption. For a given MW

of power rating, the current drawn goes

up inversely in proportion to

voltage - drop in voltage would result

in increasedcurrent.

Increased currentcauses increase in IRlosses of the network.(For Ex: A 20% drop in

voltage would increasethe losses in the

network by56%).

Increased current

contribute to increasing the voltage drop

hence intensifying the

problem.

Drop inefficiency of motors -

characteristics of motors are such that a

drop in voltage will mean a higher energy

consumption to do the same

job.

Report Analysis Pattern Understanding of Loads and Grids

Data Analysis Load based Grid based

Recommendations Harmonics Filter Equipment based

Auditing

Energy Billing.Utility Billing. Maintenance of the loads.

Energy Monitoring and Controlling

Equipments Security: - Load Behaviour Analysis - Safety and Stability Analysis

Management

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AUDIT leads to MANAGE

Compressor Chillers and Circuit BreakersEnergy Consumption / Operating patterns / Load Analysis at different operating Parameters / Airflow / Pressure & Consumption in CFM

Production Equipments, Pressure and AirProduction / Energy / UKG / Brakes / Energy Consumption / No.of stoppage

Humidification Plant/ Process line

Energy Consumption / Load Hours / RH & Temperature

Machines with Inductive Loads

Lighting LoadsEnergy consumption / Day – Night

consumption Monitoring

DG SetEnergy consumption /Run

hours / Load hours

Transformer Monitoringload analysis /

Maintaining Sanction Demand / Managing of non-critical / Individual Harmonic Monitoring

ElectricalRelated

ProcessRelated Production / Energy / Furnace / GPS / Doff wise Energy

Consumption / Doff Start Time and Stop Time/ No. of stoppages/ Doff duration / Doffing time / Pre doff qty

Renewable ResourcesSolar / Windmill

Energy

A COMPREHENSIVE SOLUTION should be...

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The ENERGY MANAGEMENT SYSTEM

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RESOURCES Vs ENERGY MANAGEMENT

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Beyond ENERGY MANAGEMENTReasonable Saving are possible if we use EMS.

The System gets fulfilled, only if we are able to monitor Production and other Process Parameters.

EnergyUkg

Breaks RH | °C

Real time Production

Airflow

Efficiency, Utilization

Losses & Deviations

ELMEASURE SOLUTIONon an Effective Energy management system

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Multifunction meter | Energy and Process Control meter | Branch Circuit Monitor | Power Quality Meter

Any smart device is Integrable with US !!!

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RS 485Location 1

RS 485Location 2

RS 485Location N

Internet

Ethernet Gateway

Ethernet Gateway

Ethernet Gateway

Elmeasure Software

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EMS ARCHITECTURE

GATEWAYA machine communication

unicorn tailor-made for Industrial IoT world.

FOUNDRIESLocal Server

Elmeasure Meter

EPC 5110D

Clip CT Hanging CT

Elmeasure Software

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GATEWAYA machine communication

unicorn tailor-made for Industrial IoT world.

CEMENT INDUSTRIESLocal Server

Elmeasure Meter

EPC 5110D

Clip CT Hanging CT

Elmeasure Software

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GATEWAYA machine communication

unicorn tailor-made for Industrial IoT world.

DAIRY INDUSTRIESLocal Server

Elmeasure Meter

EPC 5110D

Clip CT Hanging CT

Elmeasure Software

www.elmeasure.com

GATEWAYA machine communication

unicorn tailor-made for Industrial IoT world.

CERAMIC INDUSTRIESLocal Server

Elmeasure Meter

EPC 5110D

Clip CT Hanging CT

Elmeasure Software

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ROI We Achieved

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POWER

STEEL

AUTOMOBILE

Our Journey in Industries

DATA CENTRES

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CEMENT

DAIRY

CERAMIC

PHARMA

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Greenhouse Gas Vs Electricity

Q & A Session

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We Work forBetter Tomorrow!

Thank You !!!www.elmeasure.com

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