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How IoT based ENERGY MANAGEMENT SYSTEM is Transforming the Commercial & Industrial Sectors?
Presenter:
Mr. Jothiramanwww.elmeasure.com [email protected]
Current Scenario Energy Management
Benefits of EnergyManagement
Pain points faced by Different Industries
Energy Management Solution
The In and Out
SolutionLong time/Short time
POINTS Covered!
1
2 4
3 5
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POINTS Covered!
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Here’s what you can learn:
● Maximum return on investments● Isolate power quality issues and reduce power factor penalties● Reduce peak demand surcharges and capital cost required for maintenance of
equipment● Improve energy accountability, drop energy wastage and reduce energy cost● Instant alarm, auto email and SMS alerts during any deviation from threshold
values● Hands-on data for real-time tracking of device performance● Track and reduce greenhouse gas emissions
➢ Renewable sources capacity is likely to degrow by 25%, and also estimated 8 GW from 11 GW in FY 2020-21.”
➢ Thermal PLF would further dip to 50-52% against 63% in the previous year corresponding
➢ Demand is Reduced to major levels
➢ Significant reductions in global carbon dioxide emissions, falling by 5% in the first quarter of 2020
CURRENT SCENARIO in Energy
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PAIN-POINTS in Energy Management
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● Voltage variations, because equipment operates less efficiently.
● Harmonic pollution, which causes additional stress on the networks and systems, causing them to operate less efficiently.
● Data Acquisition getting data from the devices to the network is a critical task
● Energy Conservation of Different loads been managed as Critical and Non critical loads
● Detecting Abnormal Situations Is quite Unidentified scene in the Industries
● Due to poor power quality the performance of various sensitive loads is very poor
What if ENERGY MANAGEMENT is not Implemented…?
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● Reason for Equipments fail cannot be tracked
● Decrease the efficiency of the electrical distribution & utilization network.
● Causes grounding potential rise.
● Tracking losses in transformer, rotating machines, etc.
● Noise in electrical equipments.
● Noise is generated by electronic devices.
● Energy Consumption to be traced and Converted
WhataretheENERGYLOSES?
Improper Voltage
Unbalance Voltage
Unbalance Current
Poor Power Factor
Higher Harmonics
Over/Under loading of motor
Overloading of Transformer
Cable Losses
Inadequate Cleaning and Maintenance
Improper Process and Machine Settings
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Voltage and its Significance in ENERGY DROP
The impact of voltage
variations will leads to higher
energy consumption. For a given MW
of power rating, the current drawn goes
up inversely in proportion to
voltage - drop in voltage would result
in increasedcurrent.
Increased currentcauses increase in IRlosses of the network.(For Ex: A 20% drop in
voltage would increasethe losses in the
network by56%).
Increased current
contribute to increasing the voltage drop
hence intensifying the
problem.
Drop inefficiency of motors -
characteristics of motors are such that a
drop in voltage will mean a higher energy
consumption to do the same
job.
Report Analysis Pattern Understanding of Loads and Grids
Data Analysis Load based Grid based
Recommendations Harmonics Filter Equipment based
Auditing
Energy Billing.Utility Billing. Maintenance of the loads.
Energy Monitoring and Controlling
Equipments Security: - Load Behaviour Analysis - Safety and Stability Analysis
Management
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AUDIT leads to MANAGE
Compressor Chillers and Circuit BreakersEnergy Consumption / Operating patterns / Load Analysis at different operating Parameters / Airflow / Pressure & Consumption in CFM
Production Equipments, Pressure and AirProduction / Energy / UKG / Brakes / Energy Consumption / No.of stoppage
Humidification Plant/ Process line
Energy Consumption / Load Hours / RH & Temperature
Machines with Inductive Loads
Lighting LoadsEnergy consumption / Day – Night
consumption Monitoring
DG SetEnergy consumption /Run
hours / Load hours
Transformer Monitoringload analysis /
Maintaining Sanction Demand / Managing of non-critical / Individual Harmonic Monitoring
ElectricalRelated
ProcessRelated Production / Energy / Furnace / GPS / Doff wise Energy
Consumption / Doff Start Time and Stop Time/ No. of stoppages/ Doff duration / Doffing time / Pre doff qty
Renewable ResourcesSolar / Windmill
Energy
A COMPREHENSIVE SOLUTION should be...
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RESOURCES Vs ENERGY MANAGEMENT
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Beyond ENERGY MANAGEMENTReasonable Saving are possible if we use EMS.
The System gets fulfilled, only if we are able to monitor Production and other Process Parameters.
EnergyUkg
Breaks RH | °C
Real time Production
Airflow
Efficiency, Utilization
Losses & Deviations
ELMEASURE SOLUTIONon an Effective Energy management system
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Multifunction meter | Energy and Process Control meter | Branch Circuit Monitor | Power Quality Meter
Any smart device is Integrable with US !!!
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RS 485Location 1
RS 485Location 2
RS 485Location N
Internet
Ethernet Gateway
Ethernet Gateway
Ethernet Gateway
Elmeasure Software
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EMS ARCHITECTURE
GATEWAYA machine communication
unicorn tailor-made for Industrial IoT world.
FOUNDRIESLocal Server
Elmeasure Meter
EPC 5110D
Clip CT Hanging CT
Elmeasure Software
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GATEWAYA machine communication
unicorn tailor-made for Industrial IoT world.
CEMENT INDUSTRIESLocal Server
Elmeasure Meter
EPC 5110D
Clip CT Hanging CT
Elmeasure Software
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GATEWAYA machine communication
unicorn tailor-made for Industrial IoT world.
DAIRY INDUSTRIESLocal Server
Elmeasure Meter
EPC 5110D
Clip CT Hanging CT
Elmeasure Software
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GATEWAYA machine communication
unicorn tailor-made for Industrial IoT world.
CERAMIC INDUSTRIESLocal Server
Elmeasure Meter
EPC 5110D
Clip CT Hanging CT
Elmeasure Software
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ROI We Achieved
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POWER
STEEL
AUTOMOBILE
Our Journey in Industries
DATA CENTRES
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CEMENT
DAIRY
CERAMIC
PHARMA
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Greenhouse Gas Vs Electricity
Q & A Session
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We Work forBetter Tomorrow!
Thank You !!!www.elmeasure.com
