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P. Ulaganathan
GLOBE MANAGEMENT CONSULTANCYCENTRE FOR TRAINING & DEVELOPMENT
No. 38, Sathalwar Street,(Near Vijaya Bank),Mugappair West,Chennai – 600 037.
9444 22 61 71 / 99 523 844 14ulaga1967@gmail.com
W WGenerate
Wealth from Waste
Objectives Profitability Sustainability
Growth
Cost Saving thru’ Waste EliminationOrganisation Growth Project
Training & Implementation of
World Class Practices & Waste Elimination Concepts
Key Results AssuredProductivity Improvement – 10%Quality Improvement – 10%Cost Saving – 10%Employee Involvement – 100%Customer Satisfaction - 100%
ByGlobe Management Consultancy
Chennai.Low Cost Consultancy
9444226171 / 9952384414nodiversity@gmail.com
“Organisation Growth Projects”
Cost Saving thru’ Waste Elimination
Organisation Growth...
Productivity Improvement
Quality Control
Cost Saving
Employee Involvement
Training & Implementation
“Organisation Growth Projects”
Why this important?
Customer Satisfaction Waste Elimination System Implementation
The utmost objectives of every organisation are
Sustainability Profitability
Growth
To be achieved only
through
“Organisation Growth Projects”
Training & Consultancy
Relevant Training
SystemImplementation
Training
Training on Organisation Growth Supervisory Skill Development Transformation Training for Fresher Entrepreneurship Training Motivational Training 5S & Kaizen Training on PQDCSM Communicative & Interpretive Skills Factory Administration Leadership Skills Quality of Life Quality Analysis (G8D & 7QC Tools)) Waste Elimination World Class Practices
Training Programs…
Workers & Staff Fresh Engineers Organisational Growth & Their Responsibilities 5S & Kaizen Waste Elimination Cost Saving Productivity Improvement Quality System Process Development Total Employee Involvement World Class Practices
Transformation Training Career Building Factory Administration Customer Satisfaction Production System Quality System Time Management Break Thru’ Concepts Material Management People Management
“Customer Satisfaction”
System Implementation
Improved Productivity, Zero Quality Complaint,
Delivery at right time & At affordable cost
PQDCSM Improvement
Objective
PQDCSM Improvements
Product Design
Idle Time Waste
Inventories
Over-Production Process Related Waste
Transportation
Defective Products
Thru’ Waste Elimination
“System Implementation”Long Term Goal Setting
World Class Practices
5S Kaizen VCS Flow Concept
Poka-Yoke
Pull System
Quality System
Storage System
QCT Jishu Hozen
Productivity Improvement Quality Improvement Cost Reduction Customer
SatisfactionOEE - 95%
Cycle Time – 100%
Idle Time – 0%
Setting Time – 50%
Down Time – 50%
CLR – 0 ppm
Inhouse Rejection-100ppm
COPQ – 50%
Quality Rating – 100%
Material Cost – 25%
Manpower Cost – 25%
Scrap Cost – 25%
Consumable Cost – 25%
Delivery Rating – 100%
N P D – One per month
Reporting System – 100%
Satisfactory Level – 100%
Employee Involvement Documentation Inventory Control Continuous Improvement
Attitude Change – 100%
Skill Level – 100%
Quality Conscious –100%
Safety Conscious – 100%
ISO Documentation
Customer Audit Report
Inspection Standards
SOP
Inventory Days – 4 days
Inventory Cost – 10%
Storage Space – 25%
Traceability – 100%
Suggestion – 2 per employee/month
Kaizen Projects – One per Engineer/month
Accident – 0
Key Results Assured
Approach
SWOT Analysis Proposal Submission Activity Planning Training Budgeting Date Collection Team Formation & Target Fixing Execution Assisting & Monitoring Results & Effectiveness Standardisation Continuous Improvement
Module – 1 Analysis Module–2 Project Planning Module – 3 Basic Concepts
SWOT AnalysisCapacity Analysis – Factory & AdminOrganisation StructureRoles & ResponsibilitiesProduct & Process AnalysisRejection AnalysisGrowth Potential
Training ScheduleTeam FormationRoad MapActivities with TargetFinancial BudgetingDebate & DiscussionIdentifying Key Persons & Training
Informal Training - GrowthLayout ModificationOrganisation StructureRoles & Responsibilities5S Training5S Implementation
Module 4 – Prime Concepts 1 Module 5 – Prime Concepts 2Module 6–Continuous
ImprovementTraining on Productivity ImprovementProcess SimplificationCycle Time BalancingOptimized Production PlanTraining on Quality ImprovementInspection Standards SystemRejection AnalysisStorage SystemDocumentation
Training on Cost ReductionProcess IntegrationProper Utilization of 4MSetting Time Reduction3R SystemCustomer Complaints – Action & EffectivenessMaterial Issue ControlTools, Fixtures, Gauge management
Training on KaizenProcess ModificationQCT/SMEDPoka-YokeSuggestion SchemeNew Product /New Business DevelopmentDRMDocumentation
Activity Plan
Company Project Duration Results
Karthigeya Group of Companies, Chennai
5S, Waste EliminationFrom 2005 onwards
5S Award from ABK AOTS consecutively for 4 Years
Prabha Auto Ltd., Chennai 5S, Waste Elimination 6months Flow Production, Process Simplification
Brite Brothers Ltd., Pondicherry
5S, Waste Elimination One Year Store Modification, Space Saving, Inventory Reduction
Srimukha Precision P Ltd., Chennai
5S, Waste Elimination 6 monthsRotor Flow Production, Productivity Improvement
Packaging India P Ltd, Pondicherry
Training – 5S, TEI & Kaizen
One Day5S Awareness & Employee Involvement
Clients vs Projects
Journey towards excellence….
Company Project Duration Results
Supreme Treves P Ltd, Sriperumpudur
5S, Kaizen, Lean System
6 monthsProcess Simplification, Cycle Time Reduction
Micro Tech Engineers5S, Kaizen, Lean System
6 monthsProcess Simplification, Cycle Time Reduction
ARV Engineering P Ltd., Chennai
5S, Kaizen, Lean System
One YearProcess Simplification, Cycle Time Reduction
Elchem P Ltd.,5S, Kaizen, Lean System
3 years5S, Kaizen, Cycle Time Reduction, Process Simplification
Unitech Plasto Components P Ltd.,
5S, Kaizen, Lean System
2 monthsProcess Simplification, Cycle Time Reduction
Clients vs Projects
Journey towards excellence….
Company Project Duration Results
Vetri Pressing India P Ltd.,5S, Kaizen, Lean System
6 monthsFlow Line Production, 5S Kaizen Implementation
Precision Machines & Equipments P Ltd.
5S, Kaizen, Lean System
2 monthsProcess Simplification, Cycle Time Reduction
Anabond India Ltd. Pondicherry
Training – 5S, TEI & Kaizen
One Day 5S Awareness
Precision Hydraulics P Ltd., Gummidipoondi
Training – 5S, TEI & Kaizen
One Day 5S Awareness
Sels Automotive and Fabrication P Ltd.,
Training – 5S, TEI & Kaizen
One Day 5S Awareness
Clients vs Projects
Journey towards excellence….
Day 1 Day 2 Day 3 Day 4Know Yourself Know your Company 5S – Work Place Environment Regular Documentation
Day 5 Day 6 Day 7 Day 8DRM Quality System Leadership Quality Skill Development
Day 9 Day 10 Day 11 Day 12ISO 9000 : 2001 Ethics & Enthusiasm Know your Customer 8D Analysis
Day 13 Day 14 Day 15 Day 16Production System 4M Utilization Inspection Standards Visual Control System
Day 17 Day 18 Day 19 Day 20Employee Motivation Quality of Life Kaizen QCC
Day 21 Day 22 Day 23 Day 24Get rid of wastes World Class Practices Autonomous Maintenance Organisation Structure
Day 25 Day 26 Day 27 Day 28Delivery Adherence Production Planning Quality Improvements Women Power
Day 29 Day 30 Day 31 Day 32Innovation & Creativity at work
place Get rid of Worries & Confusions Discipline & Attitudes Safety at Work
Day 33 Day 34 Day 35 Day 36Health Management Productivity Improvements Training on Training Family Development
Day 37 Day 38 Day 39 Day 40
Supervisory Skill Development Social Thoughts Performance Monitoring Team Building
Day 41 Day 42 Day 43 Day 44Supplier Development Spirituality Cost Reduction Human Empowerment
Day 45 Day 46 Day 47 Day 48Family vs Factory Storage System Security System Happy & Peaceful Life
On going projects2015-16
Enlightenment in 48 Days48 Days Special Training Program for MSMEs
Training
Generate Wealth from WasteProject Consultancy on Waste Elimination
On going projects2015-16
P. Ulaganathan
Certified 5S Coordinator
16 Years experience from Lucas TVS Ltd
12 years experience as a consultant for
TQM implementation (2005-2016)
So far 52 clients in Tamilnadu &
Pondicherry
Clients varied from Plastic Mfr. to
Fabrication
125 Projects on Waste Elimination
180 Training Programs on 5S, Kaizen & TEI
Prime Mover….
B.com., PGDFM, PGDCA.
Journey towards excellence….
Enable Micro, Small & Medium
enterprises to achieve Customer
Satisfaction through PQDCSM
Improvements
Objectives
Journey towards excellence….
Training & Implementation
World Class PracticesLearnt from The Great Gurus
Mr. Hirano SanChairman – JIT Lab, Japan
Dr. N.RavichandranCEO – Lucas TVS Ltd.,
Focus AreasJourney towards excellence….
5S Implementation
OEE Improvement
Down Time Reduction
Setting Time
Reduction
Cycle Time Reduction
Storage System
Inspection Standards
Employee Involvement
Results AssuredJourney towards excellence….
Capacity Building - 10%OEE Improvement – 10%Cost Saving – 10%Quality Improvement – ‘0’ ppmEmployee Involvement – 100%Customer Satisfaction – 100%
Training Session
Journey towards excellence….
Karthigeya Group of Companies, Chennai.
5S & Kaizen
Journey towards excellence….
ILO SCORE Project
International Labour Organisation
Training Session
Training SessionJourney towards excellence….
Brite Brothers P Ltd., Pondicherry
Organisation Growth
Organization GrowthJourney towards excellence….
Elchem P Ltd., Chennai.
SQ Mark Certification
Organisation GrowthJourney towards excellence….
5S Award from ABK AOTS
Karthigeya Group of Companies, Chennai.
TrainingJourney towards excellence….
Quality Analysis – G8D
Mando Auto Components, Chennai.
Training SessionJourney towards excellence….
KK Press Tools & Components P Ltd.,
Total Employee Involvement
Organisation GrowthJourney towards excellence….
5S Award from ABK AOTS
Karthigeya Group of Companies, Chennai.
Training SessionJourney towards excellence….
Apollo Tyres India Ltd, Chennai.
Supervisory Skill Development
Training SessionJourney towards excellence….
Apollo Tyres India Ltd, Chennai.
Transformation Training
Training SessionJourney towards excellence….
Polaris IT Park, Chennai.
Challenging Skill
Training SessionJourney towards excellence….
Daimler, (Bharat Benz) Chennai.
Communicative & Interpretive Skill
Journey towards excellence….Some of our Social Responsibilities
Our own Training Centre
Workshop on “Entrepreneurial Skill Development for Students & Youth
Journey towards excellence….Some of our Social Responsibilities
‘Dream Team Concept’
Students’ Skill Development Program
at Govt. School, Padalam Village,
Madhuranthagam, TN
Journey towards excellence….Some of our Social Responsibilities
‘Rural Youth Development’
Rural Entrepreneurial Skill
Development at Pulipura Koil Village,
Kanchipuram, TN
Journey towards excellence….Some of our Social Responsibilities
Students’ Skill Development Program
at Govt. School, Mugappair,
Chennai, TN
‘Dream Team Concept’
Journey towards excellence….Some of our Social Responsibilities
‘Yoga Practices’
Free yoga classes at week
end for Men, Women &
Children
Journey towards excellence….Some of our Social Responsibilities
‘Public Speaking’
Pattimandram Training to
Govt. School Students at
Tindivanam.
Journey towards excellence….Some of our Social Responsibilities
Students’ Skill Development Program at Brittania Hr.
Sec. School, Padi, Chennai, TN
‘Dream Team Concept’
Journey towards excellence….
Some of our Social Responsibilities
Students’ Skill Development Program at Govt. School,
Rameswaram, TN
Dr. Kalam School
‘Dream Team Concept’
Journey towards excellence….Some of our Social Responsibilities
Career Growth Program for Socially backward
youth & students at Dindigul, TN
‘Dream Team Concept’
Journey towards excellence….
Dr. N. Ravichandran, CEO of Lucas TVS Ltd. (My Guru)Mr. Dhandapani, MD of Karthigeya Group of CompaniesMr. Hariharan, MD of Srimukha Group of CompaniesMr. Pujar, GM of Brite Brothers Ltd.,Mr. Chitrarasu, MD of ARV Engineering P Ltd.,Mr. Gurumoorthi MD of Maxwell Training Centre,Mr. Raghavan of UNIDO & ILO Score Project,Mr. Shankar of Maven Training Centre
…… and many more particularly the Employees and Staff of all the client companies who are all supported us to make our journey as Excellence
My Sincere Thanks to…
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