Globe - Profile

P. Ulaganathan

GLOBE MANAGEMENT CONSULTANCYCENTRE FOR TRAINING & DEVELOPMENT

No. 38, Sathalwar Street,(Near Vijaya Bank),Mugappair West,Chennai – 600 037.

9444 22 61 71 / 99 523 844 [email protected]

mailto:[email protected]

W WGenerate

Wealth from Waste

Objectives Profitability Sustainability

Growth

Cost Saving thru’ Waste EliminationOrganisation Growth Project

Training & Implementation of

World Class Practices & Waste Elimination Concepts

Key Results AssuredProductivity Improvement – 10%Quality Improvement – 10%Cost Saving – 10%Employee Involvement – 100%Customer Satisfaction - 100%

ByGlobe Management Consultancy

Chennai.Low Cost Consultancy

9444226171 / [email protected]

“Organisation Growth Projects”

Cost Saving thru’ Waste Elimination

Organisation Growth...

Productivity Improvement

Quality Control

Cost Saving

Employee Involvement

Training & Implementation


Why this important?

Customer Satisfaction Waste Elimination System Implementation

The utmost objectives of every organisation are

Sustainability Profitability

Growth

To be achieved only

through


Training & Consultancy

Relevant Training

SystemImplementation

Training

Training on Organisation Growth Supervisory Skill Development Transformation Training for Fresher Entrepreneurship Training Motivational Training 5S & Kaizen Training on PQDCSM Communicative & Interpretive Skills Factory Administration Leadership Skills Quality of Life Quality Analysis (G8D & 7QC Tools)) Waste Elimination World Class Practices

Training Programs…

Workers & Staff Fresh Engineers Organisational Growth & Their Responsibilities 5S & Kaizen Waste Elimination Cost Saving Productivity Improvement Quality System Process Development Total Employee Involvement World Class Practices

Transformation Training Career Building Factory Administration Customer Satisfaction Production System Quality System Time Management Break Thru’ Concepts Material Management People Management

“Customer Satisfaction”

System Implementation

Improved Productivity, Zero Quality Complaint,

Delivery at right time & At affordable cost

PQDCSM Improvement

Objective

PQDCSM Improvements

Product Design

Idle Time Waste

Inventories

Over-Production Process Related Waste

Transportation

Defective Products

Thru’ Waste Elimination

“System Implementation”Long Term Goal Setting

World Class Practices

5S Kaizen VCS Flow Concept

Poka-Yoke

Pull System

Quality System

Storage System

QCT Jishu Hozen

Productivity Improvement Quality Improvement Cost Reduction Customer

SatisfactionOEE - 95%

Cycle Time – 100%

Idle Time – 0%

Setting Time – 50%

Down Time – 50%

CLR – 0 ppm

Inhouse Rejection-100ppm

COPQ – 50%

Quality Rating – 100%

Material Cost – 25%

Manpower Cost – 25%

Scrap Cost – 25%

Consumable Cost – 25%

Delivery Rating – 100%

N P D – One per month

Reporting System – 100%

Satisfactory Level – 100%

Employee Involvement Documentation Inventory Control Continuous Improvement

Attitude Change – 100%

Skill Level – 100%

Quality Conscious –100%

Safety Conscious – 100%

ISO Documentation

Customer Audit Report

Inspection Standards

SOP

Inventory Days – 4 days

Inventory Cost – 10%

Storage Space – 25%

Traceability – 100%

Suggestion – 2 per employee/month

Kaizen Projects – One per Engineer/month

Accident – 0

Key Results Assured

Approach

SWOT Analysis Proposal Submission Activity Planning Training Budgeting Date Collection Team Formation & Target Fixing Execution Assisting & Monitoring Results & Effectiveness Standardisation Continuous Improvement

Module – 1 Analysis Module–2 Project Planning Module – 3 Basic Concepts

SWOT AnalysisCapacity Analysis – Factory & AdminOrganisation StructureRoles & ResponsibilitiesProduct & Process AnalysisRejection AnalysisGrowth Potential

Training ScheduleTeam FormationRoad MapActivities with TargetFinancial BudgetingDebate & DiscussionIdentifying Key Persons & Training

Informal Training - GrowthLayout ModificationOrganisation StructureRoles & Responsibilities5S Training5S Implementation

Module 4 – Prime Concepts 1 Module 5 – Prime Concepts 2Module 6–Continuous

ImprovementTraining on Productivity ImprovementProcess SimplificationCycle Time BalancingOptimized Production PlanTraining on Quality ImprovementInspection Standards SystemRejection AnalysisStorage SystemDocumentation

Training on Cost ReductionProcess IntegrationProper Utilization of 4MSetting Time Reduction3R SystemCustomer Complaints – Action & EffectivenessMaterial Issue ControlTools, Fixtures, Gauge management

Training on KaizenProcess ModificationQCT/SMEDPoka-YokeSuggestion SchemeNew Product /New Business DevelopmentDRMDocumentation

Activity Plan

Company Project Duration Results

Karthigeya Group of Companies, Chennai

5S, Waste EliminationFrom 2005 onwards

5S Award from ABK AOTS consecutively for 4 Years

Prabha Auto Ltd., Chennai 5S, Waste Elimination 6months Flow Production, Process Simplification

Brite Brothers Ltd., Pondicherry

5S, Waste Elimination One Year Store Modification, Space Saving, Inventory Reduction

Srimukha Precision P Ltd., Chennai

5S, Waste Elimination 6 monthsRotor Flow Production, Productivity Improvement

Packaging India P Ltd, Pondicherry

Training – 5S, TEI & Kaizen

One Day5S Awareness & Employee Involvement

Clients vs Projects

Journey towards excellence….


Supreme Treves P Ltd, Sriperumpudur

5S, Kaizen, Lean System

6 monthsProcess Simplification, Cycle Time Reduction

Micro Tech Engineers5S, Kaizen, Lean System


ARV Engineering P Ltd., Chennai


One YearProcess Simplification, Cycle Time Reduction

Elchem P Ltd.,5S, Kaizen, Lean System

3 years5S, Kaizen, Cycle Time Reduction, Process Simplification

Unitech Plasto Components P Ltd.,



Clients vs Projects



Vetri Pressing India P Ltd.,5S, Kaizen, Lean System

6 monthsFlow Line Production, 5S Kaizen Implementation

Precision Machines & Equipments P Ltd.



Anabond India Ltd. Pondicherry


One Day 5S Awareness

Precision Hydraulics P Ltd., Gummidipoondi



Sels Automotive and Fabrication P Ltd.,



Clients vs Projects


Day 1 Day 2 Day 3 Day 4Know Yourself Know your Company 5S – Work Place Environment Regular Documentation

Day 5 Day 6 Day 7 Day 8DRM Quality System Leadership Quality Skill Development

Day 9 Day 10 Day 11 Day 12ISO 9000 : 2001 Ethics & Enthusiasm Know your Customer 8D Analysis

Day 13 Day 14 Day 15 Day 16Production System 4M Utilization Inspection Standards Visual Control System

Day 17 Day 18 Day 19 Day 20Employee Motivation Quality of Life Kaizen QCC

Day 21 Day 22 Day 23 Day 24Get rid of wastes World Class Practices Autonomous Maintenance Organisation Structure

Day 25 Day 26 Day 27 Day 28Delivery Adherence Production Planning Quality Improvements Women Power

Day 29 Day 30 Day 31 Day 32Innovation & Creativity at work

place Get rid of Worries & Confusions Discipline & Attitudes Safety at Work

Day 33 Day 34 Day 35 Day 36Health Management Productivity Improvements Training on Training Family Development

Day 37 Day 38 Day 39 Day 40

Supervisory Skill Development Social Thoughts Performance Monitoring Team Building

Day 41 Day 42 Day 43 Day 44Supplier Development Spirituality Cost Reduction Human Empowerment

Day 45 Day 46 Day 47 Day 48Family vs Factory Storage System Security System Happy & Peaceful Life

On going projects2015-16

Enlightenment in 48 Days48 Days Special Training Program for MSMEs

Training

Generate Wealth from WasteProject Consultancy on Waste Elimination

On going projects2015-16

P. Ulaganathan

Certified 5S Coordinator

16 Years experience from Lucas TVS Ltd

12 years experience as a consultant for

TQM implementation (2005-2016)

So far 52 clients in Tamilnadu &

Pondicherry

Clients varied from Plastic Mfr. to

Fabrication

125 Projects on Waste Elimination

180 Training Programs on 5S, Kaizen & TEI

Prime Mover….

B.com., PGDFM, PGDCA.


Enable Micro, Small & Medium

enterprises to achieve Customer

Satisfaction through PQDCSM

Improvements

Objectives


Training & Implementation

World Class PracticesLearnt from The Great Gurus

Mr. Hirano SanChairman – JIT Lab, Japan

Dr. N.RavichandranCEO – Lucas TVS Ltd.,

Focus AreasJourney towards excellence….

5S Implementation

OEE Improvement

Down Time Reduction

Setting Time

Reduction

Cycle Time Reduction

Storage System

Inspection Standards

Employee Involvement

Results AssuredJourney towards excellence….

Capacity Building - 10%OEE Improvement – 10%Cost Saving – 10%Quality Improvement – ‘0’ ppmEmployee Involvement – 100%Customer Satisfaction – 100%

Training Session


Karthigeya Group of Companies, Chennai.

5S & Kaizen


ILO SCORE Project

International Labour Organisation

Training Session

Training SessionJourney towards excellence….

Brite Brothers P Ltd., Pondicherry

Organisation Growth

Organization GrowthJourney towards excellence….

Elchem P Ltd., Chennai.

SQ Mark Certification

Organisation GrowthJourney towards excellence….

5S Award from ABK AOTS


TrainingJourney towards excellence….

Quality Analysis – G8D

Mando Auto Components, Chennai.


KK Press Tools & Components P Ltd.,

Total Employee Involvement

Organisation GrowthJourney towards excellence….

5S Award from ABK AOTS



Apollo Tyres India Ltd, Chennai.

Supervisory Skill Development


Apollo Tyres India Ltd, Chennai.

Transformation Training


Polaris IT Park, Chennai.

Challenging Skill


Daimler, (Bharat Benz) Chennai.

Communicative & Interpretive Skill

Journey towards excellence….Some of our Social Responsibilities

Our own Training Centre

Workshop on “Entrepreneurial Skill Development for Students & Youth


‘Dream Team Concept’

Students’ Skill Development Program

at Govt. School, Padalam Village,

Madhuranthagam, TN


‘Rural Youth Development’

Rural Entrepreneurial Skill

Development at Pulipura Koil Village,

Kanchipuram, TN


Students’ Skill Development Program

at Govt. School, Mugappair,

Chennai, TN



‘Yoga Practices’

Free yoga classes at week

end for Men, Women &

Children


‘Public Speaking’

Pattimandram Training to

Govt. School Students at

Tindivanam.


Students’ Skill Development Program at Brittania Hr.

Sec. School, Padi, Chennai, TN



Some of our Social Responsibilities

Students’ Skill Development Program at Govt. School,

Rameswaram, TN

Dr. Kalam School



Career Growth Program for Socially backward

youth & students at Dindigul, TN



Dr. N. Ravichandran, CEO of Lucas TVS Ltd. (My Guru)Mr. Dhandapani, MD of Karthigeya Group of CompaniesMr. Hariharan, MD of Srimukha Group of CompaniesMr. Pujar, GM of Brite Brothers Ltd.,Mr. Chitrarasu, MD of ARV Engineering P Ltd.,Mr. Gurumoorthi MD of Maxwell Training Centre,Mr. Raghavan of UNIDO & ILO Score Project,Mr. Shankar of Maven Training Centre

…… and many more particularly the Employees and Staff of all the client companies who are all supported us to make our journey as Excellence

My Sincere Thanks to…

Documents

Globe - Profile