Excel remium Components - FLSmidth

Excel Premium ComponentsTerex®/O&K® Hydraulic Excavators

RH120E™ l RH170™ l RH200™ l RH340™ l RH400™

6030™ l 6040™ l 6050™ l 6060™ l 6090™

Excel Premium Components

RH120E™ l RH170™ l RH200™ l RH340™ l RH400™

6030™ l 6040™ l 6050™ l 6060™ l 6090™

Terex®/O&K® Hydraulic Shovel

IdlerDriveSprocket

LowerRoller

UpperRoller Track Pad

Pins& Bushings

Undercarriage Components

Rear Wall & Dump CylinderRear Wall & Bucket CylinderRear Wall & Front ShellStick & Rear WallFrame & Boom CylinderFrame & Guide BarStick Cylinder & BoomStick & Stick Cylinder

Control Lever & Bucket CylinderBoom & StickControl Lever & BoomControl Lever & Guide BarControl Lever & Boom CylinderBoom & FrameDump Cylinder & Front Shell

Swing Bearing

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Excel Premium Components

RH120E™ l RH170™ l RH200™ l RH340™ l RH400™

6030™ l 6040™ l 6050™ l 6060™ l 6090™

Terex®/O&K® Hydraulic Backhoe

Bucket & StickLink & StickLink & Backhoe CylinderBackhoe Cylinder & StickBoom & Stick

Stick Cylinder & Stick Stick Cylinder & BoomBoom Cylinder & BoomBoom & FrameBoom Cylinder & Frame

IdlerDriveSprocket

LowerRoller

UpperRoller Track Pad

Swing Bearing

Pins& Bushings

Undercarriage Components

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Excel Premium Components

RH120E™ l RH170™ l RH200™ l RH340™ l RH400™

6030™ l 6040™ l 6050™ l 6060™ l 6090™

Terex®/O&K® Hydraulic Excavators

Idler • Inductionhardenedforadditionalstrength • FeaturesExcel’spremiumbronzebushings • Utilizesmechanicalfaceseals

Swing Bearing • Racewaysareprecision-machinedto propergeometry

• Mountingfacesareprecision-ground tominimizeaxialrun-out

• Dimensionalandtoleranceverification

Track Pads • Featurehighestqualityalloy steelforincreaseddurability

• Heavy-dutyandcustommanganese optionsareavailable

Lower & Upper Rollers • Inductionhardenedforadditionalstrength • FeaturesExcel’spremiumbronzebushings • Utilizesmechanicalfaceseals • Forgedone-piecerollerbodyforoptimalstrength

Drive Sprocket • Inductionhardenedforadditionalstrength • Tracklugengagementdesignedto reducebacklash

• Metallurgicalcompositionoptimizedtoincrease toughnessandreducewear

Excel Bronze Bushings • UniformElementDispersion

Unique chilling process stops migration

• PerfectConcentricity Simultaneous “4-Axis” turning ensures concentricity

• Porosity-Free/UniformGrainStructure Centrifugal casting technique ensures alloy integrity

Excel Premium Components

RH120E™ l RH170™ l RH200™ l RH340™ l RH400™

6030™ l 6040™ l 6050™ l 6060™ l 6090™

Terex®/O&K® Hydraulic Excavators

Excel’s Surface Finish Exceeds Industry Standards• Excelappliesmorepassesthanthecompetition• Finesurfacefinishprovidesextendedlife• Ensuresfull-depthoverlayapplicationwithmatingcontactsurfaces

• 100%inspected

Excel’s Finish Unacceptable Finish

Porosity

Excel’s Proprietary Overlay PinsSetting New Standards Throughout the Mining IndustryOur pins are manufactured using an automated process to precisely control the depth of penetration of proprietary over-lay material to the base metal. This technique allows for the application of the optimal amount of overlay material without further dilution of the base metal which is commonly found in other overlay pins on the market.

Multi-Pass Overlay Penetration is the Key• Softcoreretainstoughness,addsversatility• Excelpinsstanduptoextremeapplications• Upto5timesthelifeofheattreatedpins• Proprietaryoverlaymaterialwithhardnessrangedat60+HRC

• Surfacefinishexceedsindustrystandards

Synergy Provides Optimal ResultsTake full advantage of our expertise in applied mining engi-neering, and use Excel mated pins and bushings together. We are supremely confident that our mated pins and bushings will stand up to the mining industry’s heaviest demands. Our pin and bushing sets can also be designed and produced specifi-cally for custom, extreme applications using a variety of materi-als that maximize performance.

Welded Head

Machined Head

Dual Collar

Application-Specific Designs• Canbeengineeredspecificallyforcustomapplications• Matchedpin&bushingsetsareavailable• Customdimensionaltolerances• Canbemadeforspecificmaintenanceobjectives

Induction Hardened Pins • Providesoutstandingservicelife • Greaterpenetrationthanthecompetition

Excel’s Hardening Conventional Depth

17% Deeper Hardening ½” to ⅝” (12.7-15.88mm)

BasePin

Overlay Surface Applied

IntermediateMachining

Final Machining

Excel Premium PinsExcel is the leading supplier of high quality dipper, handle, bail, and equalizer replacement pins in the mining industry. We apply over eight decades of experience and utilize state-of-the art equipment to produce our superior products. Excel selects only the highest quality raw materials consistent with our ISO 9001 certification when manufacturing the best replacement pins on the market.

Undercarriage Offerings • Custom retention hardware to fully retain the pin head

• Case hardening deeper than conventional wear limits

• Forged one-piece rollers

• Fixed axle lower roller option available to ease installation

Working Together. Optimizing Performance.Excel’s engineering and technical experts work directly with customers to solve problems in innovative ways. We partner with operations around the world to develop customized solutions for lasting performance in mission-critical equipment. We get our hands dirty, and spend the time needed to fully understand the issues you are facing. Once we have first-hand knowledge of the situation, our design engineering team goes to work. We bring new thinking to the table and offer application-specific solutions designed for your operation.

Terex®

/O&K®

Hydraulic ExcavatorComponents

HD Track Pads

• Excel’s heavy-duty design minimizes backbending

• Carburized bushings

• Improved pin retention system

• Manganese bushing option available

Excel Custom Bushings

• Designed for specific applications and unique dipper components

• Bushings available in steel and XL-40TM Bronze

• Explosion and induction hardening are options for added strength

Forged One-Piece Rollers

• Retains grain integrity resulting in maximum grain strength

• Reduces and refines the coarse cast grain structure

• Uniform grain size and directional flow maximize strength

Tightened Grain Structure

Fully SealedFixed Axle Design

Terex® and O&K® are marks of Terex Corporation. Excel Foundry & Machine is not an authorized repair facility of nor does it have an affiliation with Terex. These terms are used for identification purposes only and are not intended to indicate affiliation with or approval by Terex of Excel. All parts are manufactured by, for and warranted by Excel Foundry & Machine and are not manufactured by, purchased from or warranted by the original equipment manufacturer.

©2016 FLSmidth A/S. All rights reserved. EXPRI166 - REV2

Dedicated to Outstanding Customer Support

For emergency after-hours support, call +1.309.202.8300 to speak to an Excel Professional at any time.

+1.309.347.6155 Toll Free 800.523.9129 sales@ExcelFoundry.com

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