Application of ultrasonic guided waves for …...Ultrasound Institute Kaunas University of...

Ultrasound Institute

Kaunas University of Technology 1

Application of ultrasonic guided Application of ultrasonic guided waves for investigation of structural waves for investigation of structural

components of tidal power plantscomponents of tidal power plants

NDT&E of Composite Materials CompNDT 2011

R.Raišutis 1*, R.Kažys 1, E.Žukauskas 1, L.Mažeika 1, A.Jankauskas 1, K.Burnham 2

1 - Ultrasound institute of Kaunas university of tech nology, Studentu st. 50, Kaunas LT-51368, Lithuaniarenaldas.raisutis@ktu.lt *

2 - TWI - World Centre for Materials Joining Technolog y Granta Park, Great Abington, Cambridge CB21 6AL, UK

www.ndt.net/?id=10717

The Open Access NDT Database

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Kaunas University of Technology 2

The example of tidal power plantThe example of tidal power plant(PS 100)(PS 100)

In service

Hydrofoils

http://www.itpower.co.uk/node/151

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Kaunas University of Technology 3

The example of tidal power plantThe example of tidal power plant((Pulse Pulse tidal tidal PS1200PS1200))

Hydrofoils

http://www.itpower.co.uk/Projects/UK?view=955

Inspection of so complex object is a great challengefor conventional non-destructive testing (NDT) techniques !

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Kaunas University of Technology 4

The objectiveThe objective

To determine the most critical regions of hydrofoil to be tested, to select the modes of ultrasonic guided waves to be used and to determine the parameters of their excitation, propagation along the sample and interaction with non-homogeneities.

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Kaunas University of Technology 5

� The multi-layered composite structure and the critical regions of hydrofoil to be tested were defined;

� The modes of guided waves propagating in the hydrofoil are identified and their parameters are estimated;

� The mock-up sample of hydrofoil was investigated.

The work doneThe work done

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Kaunas University of Technology 6

The expected types of possible The expected types of possible defectsdefects inside hydrofoilinside hydrofoil

� Delamination between the skin and the adhesive layer;� Delamination between the main spar and the adhesive layer;� Adhesive joint failure between the skins along the leading and

the trailing edges;� Internal multiple delaminations or splitting between the layers

of the skin and the main spar.

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Kaunas University of Technology 7

The expected defectsThe expected defects ((hydrofoil)hydrofoil)

Skin (GFRP)

Main spar (CFRP)

Delamination skin-adhesive-main spar

Internal delaminations inside skin or main spar

Foam-filled Foam-filled

Delamination skin-skin

Monitoring directions using ultrasonic guided

waves

Leading edge Trailing

edge

Upper shell

Lower shell

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Kaunas University of Technology 8

The optimum arrangement of The optimum arrangement of transducers (along the sample) transducers (along the sample)

Main spar

Leading edge

Upper shell

Lower shell

Direct beam of multiple transmitters

Beam divergence of single transmitter

Boundaries of the region being inspected

Transmitters

Receivers

Trailing edge

Main spar

Leading edge

Upper shell

Lower shellTrailing

edge

Direct beam of multiple transmitters

Beam divergenceof single transmitter

Boundaries of the region being inspected

Transmitters

Receivers

Transmitters

Boundaries of the region being inspected

Receivers

Beam divergenceof single transmitter

Direct beam of multiple transmitters

Ultrasound Institute

Kaunas University of Technology 9

The optimum arrangement of The optimum arrangement of transducers (across the sample) transducers (across the sample)

Measurements across the sample, but it is proposed to avoid the boundary

between the skin and the main spar

Main spar

Leading edge

Upper shell

Lower shell

Receivers

Receivers

Transmitters

Boundaries of the region being inspected

Boundaries of the region being inspected

Direct beam of multipletransmitters

Beam divergence of single transmitter

Trailing edge

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Kaunas University of Technology 10

Calculated dispersion curves Calculated dispersion curves in skin (SAFE)in skin (SAFE)

Total thickness of multi-layered GFRP composite is 4 mm

0°, along the sample

90°, acrossthe sample

A0

SH

S0

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Kaunas University of Technology 11

Calculated dispersion curves Calculated dispersion curves in skin + main spar (SAFE)in skin + main spar (SAFE)

Total thickness of multi-layered GFRP+CFRP composite is 40 mm

Interpretation of the multiple modes is very complicated !

0°, along the sample 90°, across

the sample

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Kaunas University of Technology 12

Experimental investigation of the Experimental investigation of the mockmock--up sample of the hydrofoilup sample of the hydrofoil

•Duration of excitation pulse: 11 µs;

•Scanning step: 1 mm.

Measurements on the shell base (GFRP):

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Kaunas University of Technology 13

Investigation of the shell base (GFRP) Investigation of the shell base (GFRP) onlyonly

A0S0

A0

S0

BB--scanscan 2D FFT and SAFE2D FFT and SAFE

Selected region for 2D FFT calculation

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Kaunas University of Technology 14

Experimental investigation of the Experimental investigation of the mockmock--up sample of the hydrofoilup sample of the hydrofoil

•Duration of excitation pulse: 11 µs;

•Scanning step: 1 mm.

Measurements on the spar cap (CFRP):

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Kaunas University of Technology 15

Experimental investigation of the Experimental investigation of the mockmock--up sample of the hydrofoilup sample of the hydrofoil

BB--scanscan 2D FFT and SAFE2D FFT and SAFE

Selected region for 2D FFT calculation

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Kaunas University of Technology 16

Conclusions Conclusions

� The geometry, material type, properties and the critical regions of the hydrofoil that should be tested were identified;

� The testing of the main spar should be performed in longitudinal direction and other parts of hydrofoil along longitudinal and perpendicular directions;

� The propagating modes in the complicated structure of the hydrofoil (multi-layered, CFRP, GFRP) were investigated by numerical modelling (SAFE) and experiments;

� It was estimated, that in order to use the fundamental modes, the frequency of operation below 100 kHz should be used for inspection of the skin and even lower for inspection of the main spar.

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Kaunas University of Technology 17

AcknowledgementAcknowledgement

The part of this work was sponsored by the European Union under the Framework-7 project Tidalsense “Development of a

condition monitoring system for tidal stream generator structures” (www.tidalsense.com).

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Kaunas University of Technology 18

Thank you for attention!Thank you for attention!

Address: Studentų 50, LT-51368 Kaunas, LITHUANIAPhone: +370-37-351162,Fax: +370-37-451489,E-mail: ulab@ktu.ltHome page: http://www.ultrasonics.ktu.lt/