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Ultrasound Institute
Kaunas University of Technology 1
Application of ultrasonic guided Application of ultrasonic guided waves for investigation of structural waves for investigation of structural
components of tidal power plantscomponents of tidal power plants
NDT&E of Composite Materials CompNDT 2011
R.Raišutis 1*, R.Kažys 1, E.Žukauskas 1, L.Mažeika 1, A.Jankauskas 1, K.Burnham 2
1 - Ultrasound institute of Kaunas university of tech nology, Studentu st. 50, Kaunas LT-51368, [email protected] *
2 - TWI - World Centre for Materials Joining Technolog y Granta Park, Great Abington, Cambridge CB21 6AL, UK
www.ndt.net/?id=10717
The Open Access NDT Database
Ultrasound Institute
Kaunas University of Technology 2
The example of tidal power plantThe example of tidal power plant(PS 100)(PS 100)
In service
Hydrofoils
http://www.itpower.co.uk/node/151
Ultrasound Institute
Kaunas University of Technology 3
The example of tidal power plantThe example of tidal power plant((Pulse Pulse tidal tidal PS1200PS1200))
Hydrofoils
http://www.itpower.co.uk/Projects/UK?view=955
Inspection of so complex object is a great challengefor conventional non-destructive testing (NDT) techniques !
Ultrasound Institute
Kaunas University of Technology 4
The objectiveThe objective
To determine the most critical regions of hydrofoil to be tested, to select the modes of ultrasonic guided waves to be used and to determine the parameters of their excitation, propagation along the sample and interaction with non-homogeneities.
Ultrasound Institute
Kaunas University of Technology 5
� The multi-layered composite structure and the critical regions of hydrofoil to be tested were defined;
� The modes of guided waves propagating in the hydrofoil are identified and their parameters are estimated;
� The mock-up sample of hydrofoil was investigated.
The work doneThe work done
Ultrasound Institute
Kaunas University of Technology 6
The expected types of possible The expected types of possible defectsdefects inside hydrofoilinside hydrofoil
� Delamination between the skin and the adhesive layer;� Delamination between the main spar and the adhesive layer;� Adhesive joint failure between the skins along the leading and
the trailing edges;� Internal multiple delaminations or splitting between the layers
of the skin and the main spar.
Ultrasound Institute
Kaunas University of Technology 7
The expected defectsThe expected defects ((hydrofoil)hydrofoil)
Skin (GFRP)
Main spar (CFRP)
Delamination skin-adhesive-main spar
Internal delaminations inside skin or main spar
Foam-filled Foam-filled
Delamination skin-skin
Monitoring directions using ultrasonic guided
waves
Leading edge Trailing
edge
Upper shell
Lower shell
Ultrasound Institute
Kaunas University of Technology 8
The optimum arrangement of The optimum arrangement of transducers (along the sample) transducers (along the sample)
Main spar
Leading edge
Upper shell
Lower shell
Direct beam of multiple transmitters
Beam divergence of single transmitter
Boundaries of the region being inspected
Transmitters
Receivers
Trailing edge
Main spar
Leading edge
Upper shell
Lower shellTrailing
edge
Direct beam of multiple transmitters
Beam divergenceof single transmitter
Boundaries of the region being inspected
Transmitters
Receivers
Transmitters
Boundaries of the region being inspected
Receivers
Beam divergenceof single transmitter
Direct beam of multiple transmitters
Ultrasound Institute
Kaunas University of Technology 9
The optimum arrangement of The optimum arrangement of transducers (across the sample) transducers (across the sample)
Measurements across the sample, but it is proposed to avoid the boundary
between the skin and the main spar
Main spar
Leading edge
Upper shell
Lower shell
Receivers
Receivers
Transmitters
Boundaries of the region being inspected
Boundaries of the region being inspected
Direct beam of multipletransmitters
Beam divergence of single transmitter
Trailing edge
Ultrasound Institute
Kaunas University of Technology 10
Calculated dispersion curves Calculated dispersion curves in skin (SAFE)in skin (SAFE)
Total thickness of multi-layered GFRP composite is 4 mm
0°, along the sample
90°, acrossthe sample
A0
SH
S0
Ultrasound Institute
Kaunas University of Technology 11
Calculated dispersion curves Calculated dispersion curves in skin + main spar (SAFE)in skin + main spar (SAFE)
Total thickness of multi-layered GFRP+CFRP composite is 40 mm
Interpretation of the multiple modes is very complicated !
0°, along the sample 90°, across
the sample
Ultrasound Institute
Kaunas University of Technology 12
Experimental investigation of the Experimental investigation of the mockmock--up sample of the hydrofoilup sample of the hydrofoil
•Duration of excitation pulse: 11 µs;
•Scanning step: 1 mm.
Measurements on the shell base (GFRP):
Ultrasound Institute
Kaunas University of Technology 13
Investigation of the shell base (GFRP) Investigation of the shell base (GFRP) onlyonly
A0S0
A0
S0
BB--scanscan 2D FFT and SAFE2D FFT and SAFE
Selected region for 2D FFT calculation
Ultrasound Institute
Kaunas University of Technology 14
Experimental investigation of the Experimental investigation of the mockmock--up sample of the hydrofoilup sample of the hydrofoil
•Duration of excitation pulse: 11 µs;
•Scanning step: 1 mm.
Measurements on the spar cap (CFRP):
Ultrasound Institute
Kaunas University of Technology 15
Experimental investigation of the Experimental investigation of the mockmock--up sample of the hydrofoilup sample of the hydrofoil
BB--scanscan 2D FFT and SAFE2D FFT and SAFE
Selected region for 2D FFT calculation
Ultrasound Institute
Kaunas University of Technology 16
Conclusions Conclusions
� The geometry, material type, properties and the critical regions of the hydrofoil that should be tested were identified;
� The testing of the main spar should be performed in longitudinal direction and other parts of hydrofoil along longitudinal and perpendicular directions;
� The propagating modes in the complicated structure of the hydrofoil (multi-layered, CFRP, GFRP) were investigated by numerical modelling (SAFE) and experiments;
� It was estimated, that in order to use the fundamental modes, the frequency of operation below 100 kHz should be used for inspection of the skin and even lower for inspection of the main spar.
Ultrasound Institute
Kaunas University of Technology 17
AcknowledgementAcknowledgement
The part of this work was sponsored by the European Union under the Framework-7 project Tidalsense “Development of a
condition monitoring system for tidal stream generator structures” (www.tidalsense.com).
Ultrasound Institute
Kaunas University of Technology 18
Thank you for attention!Thank you for attention!
Address: Studentų 50, LT-51368 Kaunas, LITHUANIAPhone: +370-37-351162,Fax: +370-37-451489,E-mail: [email protected] page: http://www.ultrasonics.ktu.lt/