2011 E Star GE Dishwasher Training - 2011 New Door Configuration

8/9/2019 2011 E Star GE Dishwasher Training - 2011 New Door Configuration

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Dishwasher Training – 2011

New Door Configuration2011 E - Star

Updates Front Control Models

• 2011 E-star w/ enhanced control.

• Locking connectors on control/harnesses.

• Upper rack slides improved to wheels on rails.

• Revised tines spacing in upper/lower racks.

New Product Top Controls on Plastic Tubs

• Top controls – new console and tactile UI for control.

• Locking connectors on harnesses.

• Pocket handle and towel bar handle models.

• Racking improvements – upper rack slides + tine spacing improvements.

• Gray tubs and inner doors .

New Product Entry level Top Controls on SS Tubs

• Top controls – new console and tactile UI (same as above)

• Limited pocket handle models.

Current front control

New pocket handle top control

3 7/28/2011

IMPORTANT SAFETY NOTICE

The information in this presentation is intended for use by individualspossessing adequate backgrounds of electrical, electronic, & mechanicalexperience. Any attempt to repair a major appliance may result in

personal injury & property damage. The manufacturer or seller cannot beresponsible for the interpretation of this information, nor can it assumeany liability in connection with its use.

WARNING

To avoid personal injury, disconnect power before servicing this product.

If electrical power is required for diagnosis or test purposes, disconnectthe power immediately after performing the necessary checks.

RECONNECT ALL GROUNDING DEVICES

If grounding wires, screws, straps, clips, nuts, or washers used to

completea path to ground are removed for service, they must be returned to theiroriginal position & properly fastened.

4 7/28/2011

GE Factory Service Employees are required to use safety glasses with side

shields, safety gloves steel toe shoes for all repairs.

Dyneema® CutResistant Glove

Steel Toe Shoes Plano Safety Glasses

VR Gloves – provide shock protection

Prescription Safety Glasses

Safety Glasses

must be

compliant with

ANSI Z87.1-2003

5 7/28/2011

Front Control

Top Control

7/28/2011

New Door componentsTactile Control Buttons, Vent, Pocket Door Handle and

Front Light Indicator Lens

7/28/2011

Cycles and Times (Top Control):

Auto**: 5-7 gallons* 49-133 minutes*

Sanitize: 8.8-11.8 gallons* 50-279 minutes*

Normal: 3.3-8.3 gallons* 54-143 minutes*

Light: 7.6-10.5 gallons* 46-88 Minutes*

*Min = low soil

Max = high soil and all options selected

35 minute heated dry in Normal Wash

45 minute dry in Auto, Sanitize and Light Wash

Steam Option adds 15 minutes to cycle

**Some models do not have an Auto Cycle

Use and Care shows Minimum Times. No Enhancements

7/28/2011

Cycles and Times (Front Control):

Pots Pans or Heavy**:

11.8 gallons 88 minutes (Timed cycle)

Sanitize**: 8.8-11.8 gallons* 50-279 minutes*

Normal: 3.3-8.3 gallons* 54-143 minutes*

Light**:

7.6-10.5 gallons* 46-88 Minutes*

China Crystal**:

9.2 gallons 41 minutes (Timed Cycle)

Rinsed Only**: 1.2 gallons 7 minutes

*Min = low soil

Max = high soil and all options selected

35 minute heated dry in Normal Wash

45 minute dry in Auto, Sanitize and Light Wash

Steam Option adds 15 minutes to cycle

**Some models do not have an this Cycle

Use and Care shows Minimum Times. No Enhancements

10 7/28/2011

Cycle Time Definition Normal or Auto Cycles with allHeat Options selected (times and cycles change

depending on Turbidity Sensor readings)Pre- Pre- Pre- Steam Steam Pre- Pre- Main Post Post FinalWash Wash Wash Wash Wash Wash Wash Wash Rinse

Water Valve (seconds) 63 17 17 63 21 63 21 21 63 23 23Circulation (minutes) 5 5 5 15 2 10 15 30 2 3 10Heater (minutes) 17 7 10 15 30 8 5Drain (seconds 7 7 75 10 75 10 10 75 11 11 105

35 minute heated dry in Normal Wash45 minute dry in Auto,

Note: depending on Turbidity Response, it is possible the cycle could skipfrom the first Pre-Wash to the Main Wash and then to Final Rinse.

11 7/28/2011

Mini Manual Location - Plastic Tub

12 7/28/2011

Passive Vent, No Fan or damper

13 7/28/2011

Indicator Lamp Lens

Solid Amber when running, Solid Green when Clean

14 7/28/2011

Improved Racks, Rollers and Tracks, Plastic tub

15 7/28/2011

New rollers on Rack

New end caps, notice new tab

16 7/28/2011

Push Tabto centerto remove

17 7/28/2011

187/28/2011

Track, Rear Cap and Roller / Stud on tub

197/28/2011

Door Strike / Catch is non adjustable

207/28/2011

Tub TCO location

1 shot with Manual reset Trip at 189 with manual reset

217/28/2011

Tub TCO is resettable, if tripped, Reset TCO &replace the control

227/28/2011

Fill hose should be inserted 1 1/2 inches

7/28/2011

Fill Funnel, inside tub

7/28/2011

Rotate Clockwise to remove

7/28/2011

Fill funnel seal

7/28/2011

Turn Counterclockwise and lift to remove wash arm

7/28/2011

Coarse Filter

Fine Filter

Hub Nut

7/28/2011

Remove nut to remove Fine Filter

7/28/2011

Lift Fine Filter to remove

7/28/2011

To remove Top Wash Arm and Conduit, remove¼” Hex screw

Conduit

7/28/2011

Lift Tab, continue to remove Conduit

7/28/2011

Push Conduit back and to side to finish removal,being careful to not break tab.

7/28/2011

To remove Sump Cover push in 4 tabs and lift cover

7/28/2011

To Remove sump filter, the tabs can be released with ascrewdriver or putty knife

7/28/2011

Push Sump Filter to right and lift to remove

7/28/2011

Tab location for cover and filter removal

Cover tabs

Sump Tabs

7/28/2011

To remove the wash arm hub or support, twistcounterclockwise. It will make a snap noise when the locator

tab on the tub breaks (this is normal).

7/28/2011

With hub removed, Coarse Filter can now be removed

7/28/2011

Coarse Filter removal.

7/28/2011

Proper location of the Wash Arm Bearing or ThrustWasher

7/28/2011

Make sure the Bearing or Thrust Washer is in placewhen re-assembled.

7/28/2011

Overfill System will only cut voltage to Water Valve.To remove cover, unscrew ¼” Screw and lift Cover

7/28/2011

Float Dome, to remove, simply lift

7/28/2011

Float Stem activates Flood Switch below.

I d l2 screws at bottom of door

7/28/2011

Inner door removal

2 machine screws located at hinge

6 screws top part of inner door

New Door Components

7/28/2011

New Door Components;

Inner DoorOuter Door

Tactile SwitchesVentingLocking Connectors

Passive Vent

7/28/2011

New Top Control Inner Door configuration

Console

Vent TactileSwitch

Vinyl Shield

Door Switch Assembly

7/28/2011

Vinyl Shield will only have to be removed if console isreplaced, it can be folded up to access control.

Vinyl Shield MUST be in place.

7/28/2011

Shield folded back to show control TCO, locatedon cover

1 shot Trip at 280

7/28/2011

Control TCO is one shot, If tripped, look for control,connector wire damage. Replace damaged components.

7/28/2011

Cover removal, 1. lift top and pull out, 2. pushbottom down

7/28/2011

To remove control board, remove 1 screw in center ofboard and release tabs. Notice locking connectors.

Tabs Screw

7/28/2011

Model Select MUST be Transferred or newcontrol will not operate, just flash

7/28/2011

Insulator between control board and console,Must be installed

7/28/2011

Pocket Handle has 4 screws, control board mustbe removed to access screw under control.

7/28/2011

Handle can now be removed from the front

7/28/2011

Tactile switch has 2 screws securing switch toconsole

7/28/2011

Switch has a silicone pad to protect frommoisture and buttons. Wire harness must be

removed from control board.

7/28/2011

Buttons and Silicone Pad come as an assembly

7/28/2011

Notice buttons are keyed, they fit one way

Indicator light on front panel Solid Amber when unit is

7/28/2011

Indicator light on front panel. Solid Amber when unit isoperating, Solid Green when cycle ended and dishes

are clean

To Remove Door Switch assembly

7/28/2011

To Remove Door Switch assembly,unscrew 2 screws, Insulator MUST be used

Door Switch Assembly held in place with bracket and 2

7/28/2011

Door Switch Assembly held in place with bracket and 2screws. Insulator must be in place (previous slide)

Door Switch comes as an assembly 2 switches and

7/28/2011

Door Switch comes as an assembly, 2 switches andbracket / actuator

7/28/2011

When replacing Front Panel, Console or Light Lens, theVent will have to be removed and replaced

(double back tape cannot be reused)New vent will come with Console and Lens as a Kit

7/28/2011

Remove any excess adhesive from the outer door

Disposeold vent

7/28/2011

Install new vent on clean panel

7/28/2011

Console removed

717/28/2011

Adhered with doubleback tape

Console must be removedto access lens

WASHABILITY COMPLAINTS1 Level DW left to right and front to back

727/28/2011

1. Level DW left to right and front to back.

2. Verify presence of air gap or high drain loop.

3. Confirm lower spray arm thrust washer is installed

4. Confirm spray arms spin freely.

5. Confirm spray arm jets are clear.

6. Confirm no breaches, tears or clogs in fine filter under the bottom spray arm. Clean if necessary.

7. Confirm coarse filter clean and seated with no gaps (not warped).

8. Remove cover inlet and sump filter.

9. Remove any debris from sump.

10. Reinstall sump filter and cover.

11. Confirm Calrod is operating properly. If not, check connections and TCO. If TCO is open,

suspect control problem.12. Close detergent cup and use Service Mode to verify the lid opens.

13. Inlet water temperature should be at least 120 degrees F.

14. Turn on dishwasher and fill; check for correct water level

15. Test water hardness with WD01X10295 or WX5X370 test strip. Adjust detergent use

accordingly. Refer to Owner's Manual.

16. Use a highly rated detergent: generally detergent tablets or packs work best. Refer to Owner's

Manual.17. Use a rinse agent.

18. Load dishwasher per Owner's Manual.19. Select cycles and options according to the soil level. Refer to Owner's Manual.

737/28/2011

Correct water levelMain wash is suggested time to check for proper level.

747/28/2011

757/28/2011

Schematic

767/28/2011

Schematic

Control replacement / Calibration

777/28/2011

The dishwasher will enter into the TEST/

CALIBRATION mode at first power-up.

The door must be closed and latched.

WAIT until the second fill (approximately6 minutes from power-up) to cancel cycle

by pressing the Start/Reset pad.

The dishwasher will be ready to operate

after the pump out.

787/28/2011

SS units have different Racking andInner Door Vent

Tactile Switch Assembly and Vent on outer

door is the same as on Plastic Tub

79 7/28/2011

Mini Manual Location - Stainless Tub

Tub TCO is located Front Center behind cross member

807/28/2011

Tub TCO is located Front Center behind cross member.If it is open, replace the control.

Trips at 165, auto reset at 150

SS Upper rack - slide

817/28/2011

Upper rack extended outward Front view with rack pushed in.

NOTE: Removing front end caps

will not release rack

Upper rack - slide

827/28/2011

To remove upper rack assembly, press “down” to disengage lever on left side

and “up” on the right side.

(Right side)

Pull rack assembly forward and out

837/28/2011

Door catch is non-adjustable

847/28/2011

Door separated, there are no hangers to balance thedoor as on previous models.

Inner door componentsC ff

857/28/2011

Vent, Control cover and door switch different,compared to plastic tub

867/28/2011

Console Component ViewTo remove Console, Handle and Vent must be

removed

Handle ScrewsVent

Door Switch

Control and cover

Tactile Switch

1 shot Trip at 280

877/28/2011

Single door switch, breaks line side

Vent on SS units is different than Plastic Tubs

887/28/2011

Vent on SS units is different than Plastic Tubs.Correct install is critical for proper operation.

It is possible to install the vent incorrectly!

897/28/2011

The vent is keyed, but in the middle.The vent can be installed incorrectly.

SS Vent correctly installed

907/28/2011

Correct positioning

Incorrect position, no airflow = no dry / poor dry and leaks out bottom of door

917/28/2011

Incorrect position

WASHABILITY COMPLAINTS1. Level DW left to right and front to back.

927/28/2011

2. Verify presence of air gap or high drain loop.

3. Confirm lower spray arm thrust washer is installed

4. Confirm spray arms spin freely.

5. Confirm spray arm jets are clear.

6. Confirm no breaches, tears or clogs in fine filter under the bottom spray arm. Clean if necessary.7. Confirm coarse filter clean and seated with no gaps

8. Remove cover inlet and sump filter.

9. Remove any debris from sump.

10. Reinstall sump filter and cover.

11. Confirm Calrod is operating properly. If not, check connections and TCO. If TCO is open,

suspect control problem.12. Close detergent cup and use Service Mode to verify the lid opens.

13. Inlet water temperature should be at least 120 degrees F.

14. Turn on dishwasher and fill; check for correct water level

15. Test water hardness with WD01X10295 or WX5X370 test strip. Adjust detergent use

accordingly. Refer to Owner's Manual.

16. Use a highly rated detergent: generally detergent tablets or packs work best. Refer to Owner's

Manual.17. Use a rinse agent.

18. Load dishwasher per Owner's Manual.19. Select cycles and options according to the soil level. Refer to Owner's Manual.

Correct water levelMain wash is suggested time to check for proper level.

937/28/2011

gg p p1st fill is 63 seconds, there is a partial drain and fill before

main wash.

Service Mode SS

94 7/28/2011

2011 E Star GE Dishwasher Training - 2011 New Door Configuration

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