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Radiant Vision Systems | A Konica Minolta Company
Turnkey, Automated Visual Inspection Station
INTRODUCING INSPECT.assembly™
Automated Visual InspectionLight & Color Global Support
3Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
TODAY’S TOPICS
• Assembly Verification Challenges
• The Trouble with Current Methods
• The Solution: INSPECT.assembly™
• Fully Integrated Solution
• Production-Line Ready
• Advanced Imaging Capability
• Specially Configured Software
• Application Examples
• System Specifications
• Summary
ASSEMBLY VERIFICATION CHALLENGESThe Toughest Inspection Problems
5Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
6Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
7Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
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© Radiant Vision Systems, LLC
THE TROUBLE WITH CURRENT METHODS
10Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
CURRENT INSPECTION METHODS
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© Radiant Vision Systems, LLC
HUMAN VISION IS REQUIRED
EXAMPLES:
Display appearance
Surface cosmetics for consumer products
Particulates in parenteral preparations
12Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
HUMAN VISION IS MORE ACUTE
EXAMPLES:
Electronic assembly inspection
Surface cosmetics for consumer products
Glass quality inspection
13Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
SCORECARD
Attribute Human vision Machine vision Imaging photometry
Human visual acuity
Human contextual judgment
Inspection consistency
Process / enterprise control data
14Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
15Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
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© Radiant Vision Systems, LLC
17Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
18Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
19Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
MACHINES ARE MORE REPEATABLE
EXAMPLES:
Multi-part manufacturing processes
Operational standards across branches
Testing consistency from supplier to OEM
20Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
MACHINE DATA IS QUANTIFIABLE
EXAMPLES:
Process control
Vendor management
“Big data”
21Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
SCORECARD, UPDATED
Attribute Human vision Machine vision Imaging photometry
Human visual acuity
Human contextual judgment
Inspection consistency
Quantifiable data
22Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
CAMERAS NEED TO SEE MORE DETAIL
• Resolution – The number of pixels in an image translates into spatial resolution, which determines the ability to distinguish fine detail within an image.
1MP Resolution 29MP Resolution
23Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
THE IMPACT OF RESOLUTION
• Higher-resolution imaging enables:
• Easier detection of contrast variations
• Pixel-level defect detection and correction (displays)
• Detection of subtle defects
24Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
CAMERAS NEED TO SEE MORE CONTRAST
• Dynamic range:
The ratio between the
maximum possible signal
and the “noise” level at the
minimum signal of one
measurement
• Measured in dB (decibels)
• Calculates a signal-to-noise ratio
(SNR)
WHAT WE SEE:SIGNAL
NOISE
25Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
THE IMPACT OF DYNAMIC RANGE
• Dynamic range - Larger dynamic range yields greater
measurement precision and enables higher contrast ratio
measurement.
Low Dynamic Range High Dynamic Range
26Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
CAMERAS NEED TO BE CALIBRATED TO THE IMAGING ENVIRONMENT
27Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
ADVANCED IMAGING CAPABILITY
Radiant’s advanced imaging systems provide the visual sensitivity to replicate and quantify human perception
of and color
28Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
INSPECTION METHOD COMPARISON
Typical machine vision struggles to distinguish black screw from hole
Advanced imaging system with high-resolution and dynamic range detects the missing screw
29Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
INSPECTION METHOD COMPARISON
• Measures relative contrast/color
• Speed favored over resolution (limited detail
inspection); noisy images
• Low repeatability for applications that
normally require human inspection
• Poor contextual evaluation
• Measures absolute luminance/chromaticity
• Extremely high resolution, low noise, and
broad dynamic range imaging system
• Detect minute visual differences in a way that
replicates human visual perception
• Detect and classify defects by severity
Machine Vision Camera Advanced Imager
30Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
INSPECTION METHOD COMPARISON
• When Human Visual Judgement is the evaluation standard, advanced imaging…
• Improves Consistency
• Captures Quantifiable Data
• Reduces Labor Cost
• Reduces Latent Failures
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© Radiant Vision Systems, LLC
SCORECARD, FINAL
Attribute Human Vision Machine Vision Advanced Imaging System
Human visual acuity
Human contextual judgment
Inspection consistency
Quantifiable data
32Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
A CAMERA DOESN’T CUT IT
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© Radiant Vision Systems, LLC
SOLUTION COMPONENTS
Imaging System Analysis Software Automated Test Stations
THE SOLUTION: INSPECT.assembly™
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© Radiant Vision Systems, LLC
INSPECT.assembly
Lighting
Fixture
Computer
AdvancedImaging System
Inspection ResultSystem Components
36Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
FULLY INTEGRATED SOLUTION
INSPECT.assembly is a turnkey Assembly Verification
product, that can be installed over a moving conveyor belt
or a non-moving test station
Components
• ProMetric® Y29 Imaging System
• INSPECT Software
• Fixture (including lighting)
These components combined make up the INSPECT.assembly.
37Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
PRODUCTION-LINE READY
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© Radiant Vision Systems, LLC
WHAT DOES INSPECT.assembly DO?
Engineered for Assembly Verification
INSPECT.assembly inspects for the following:
• Component presence• Connectors• Cable routing• Screws
And it does all of this on a moving conveyor.
• Batteries• Labels & their location• Fasteners• Missing components
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© Radiant Vision Systems, LLC
ADVANCED IMAGING ON BOARD
40Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
SPECIALLY CONFIGURED SOFTWARE
http://www.szxmsck.com/
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© Radiant Vision Systems, LLC
SPECIALLY CONFIGURED SOFTWARE
http://www.szxmsck.com/
42Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
SPECIALLY CONFIGURED SOFTWARE
http://www.szxmsck.com/
43Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
SPECIALLY CONFIGURED SOFTWARE
http://www.szxmsck.com/
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© Radiant Vision Systems, LLC
SPECIALLY CONFIGURED SOFTWARE
• Multiple software functions are
combined to perform the exact
inspection needed.
• The “Screw Tool” combines a
number of tools to meet precise
tolerances of the component
features.
http://www.szxmsck.com/
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© Radiant Vision Systems, LLC
SPECIALLY CONFIGURED SOFTWARE
• Each software recipe is configured
exactly to the requirements for a
given part.
• Multiple recipes are supported by
a single system, to accommodate
multiple products on the line.
APPLICATION EXAMPLESINSPECT.assembly Images and Analysis
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LET’S TAKE A CLOSER LOOK…
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EXAMPLE: CABLE ROUTING
Pass
Fail
System checks for appropriate channels. Routing over guides or too close to other components will be flagged as a failure.
Improper cable routing can lead to electrical failures due to shorts or breaks.
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EXAMPLE: CONNECTOR ALIGNMENT
Pass
Fail
System checks for connector alignment and gaps for various connector types. Misalignment or an out-of-spec gap will be flagged as a failure.
Connector misalignment can cause failures because of poor or lost connections once the system is in regular use (e.g., due to vibrations).
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© Radiant Vision Systems, LLC
EXAMPLE: SCREW PRESENCE
Pass
Fail
System checks for screw presence. Missing screws will be flagged as a failure.
Missing screws can cause failures because of sub-assembly / component movement when in use.
51Radiant Vision Systems | A Konica Minolta Company
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EXAMPLE: LABEL PLACEMENT
System checks for label placement and position. Labels and logos that fall outside of tolerances are flagged as a failure.
Skewed or missing labels and logos can have obvious negative impact for a manufacturer’s image.
SOFTWARE EXAMPLE
53Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
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© Radiant Vision Systems, LLC
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© Radiant Vision Systems, LLC
SYSTEM SPECIFICATIONS
57Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
INSPECT.assembly SPECIFICATIONS
• Computer: Typical workstation w/ Intel Core i7, 32GB RAM, 1 TB Hard Drive, Windows 10.
• Monitor: Full HD, 1920x1080, Touch Screen.
• Camera: ProMetric® Y Imaging System, 29MP
• Illumination: Super-bright, white LED lamps (x4, adjustable location and brightness)
• Part-in-Place Sensor: 1 operator-driven trigger device, and 1 smart camera-based
trigger device.
• Software: Radiant INSPECT™ Software with INSPECT.assembly configuration
• Test Housing: Fixture size 1200mm height x 890mm depth
• Installation time required: 2 Days of onsite installation time will be required for
software and hardware configuration.
• Delivery Schedule: 4 weeks from receipt of PO.
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Inspect components
WHAT DOES INSPECT.assembly DO?
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© Radiant Vision Systems, LLC
Auto Registration
WHAT DOES INSPECT.assembly DO?
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© Radiant Vision Systems, LLC
Results/Data Reporting
WHAT DOES INSPECT.assembly DO?
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© Radiant Vision Systems, LLC
Accommodate 2nd Sourced Components
WHAT DOES INSPECT.assembly DO?
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© Radiant Vision Systems, LLC
Model Selection via Image
WHAT DOES INSPECT.assembly DO?
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© Radiant Vision Systems, LLC
WHAT ARE THE SYSTEM OPTIONS?
Shop Floor Communications
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© Radiant Vision Systems, LLC
Barcode Reading
WHAT ARE THE SYSTEM OPTIONS?
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© Radiant Vision Systems, LLC
Image Feature Triggering
WHAT ARE THE SYSTEM OPTIONS?
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© Radiant Vision Systems, LLC
Barcode through Camera
WHAT ARE THE SYSTEM OPTIONS?
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© Radiant Vision Systems, LLC
2nd Monitor for Operator Station
WHAT ARE THE SYSTEM OPTIONS?
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© Radiant Vision Systems, LLC
Typical Field of View Options (560mm working distance):
• 35mm lens – 550mm x 370mm• 50mm lens – 370mm x 245mm
Working distance has some adjustment, so FOV can be increased/decreased approx. 15%. This version supports single part only.
WHAT ARE THE SYSTEM OPTIONS?
69Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
WHAT WE NEED FROM YOU:
• Part Samples
• Set Line Speed
• Minimum Indexing Time
• Space on the Line
• Barcode (if required)
• Product Model Mix
• Component Mix per Part (2nd Sources)
70Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
SUMMARY
✓ Human inspectors and machine vision systems have
unique advantages and disadvantages for visual
inspection. Neither offers the ideal solution.
✓ Advanced imaging systems from Radiant combine
human visual acuity with consistent,
quantifiable data acquired by machines for true
automation.
✓ INSPECT.assembly integrates this advanced imaging
with specially configured software and fixturing
into an inspection station that easily rolls up to
existing lines.
71Radiant Vision Systems | A Konica Minolta Company
© Radiant Vision Systems, LLC
Working closely with world class brands and manufacturers to deliver creative visual inspection solutions that improve
quality, reduce costs, and increase customer satisfaction.
Radiant Vision Systems | A Konica Minolta CompanyRadiant Vision Systems | A Konica Minolta CompanyQuestions? Contact Info@RadiantVS.com
THANK YOU!
mailto:Info@RadiantVS.comRecommended