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evok3d - Nissan Nismo Motorsport presentation event October 1, 2014. Information about the partnership plus a tour of the facilities
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3D Printing 2.0 Manufacturing the
Future
Agenda
• Breakfast
• Introducing 3D Printing 2.0
• Scope of applications – Nissan nismo case studies
• 3D Systems Key Technologies
• Questions & discussion
• Site tour
Why 3D Systems?
7 Print Engines
~100 Performance
Materials
Expanding Technology
Platform
Innovation Leadership
~1,300 Patents
World Class Customers
Global Footprint
~1300 Teammates
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3DPRINTING 2.0THE WAY WE DESIGN | WHAT WE CREATE | HOW WE MANUFACTURE
DISRUPTIVE | TRANSFORMATIVE | IMPACTFUL
evok3d, what do we offer
Our mission:
To make 3D printing accessible to homes, schools and businesses so all can benefit from the technology and enjoy improved quality of
life, work and play.
• Personal, professional and production 3D printing solutions.
• Supply of machines, materials, services and support.
Nissan Motorsport Australia
• 2013 V8 Supercars introduced the “Car of the Future” – cheaper to build and repair.
– safer, lighter and stronger
• Kelly bros racing secure Nissan factory backing for development of the new Altima race car
• Largest V8SC team with 60 employees
Nissan Motorsport tour • Extensive in-house design &
manufacturing capabilities:– 6 design engineers – Steel fabrication– CNC machining centre – Composites shop– VK56 Engine development – Sub-assemblies– Paint and sticker depts.– 3D printing centre (evok3d)
evok3d & Nissan Motorsport
Scope of applications – 3D Printing
Concept ModelsConcept models improve early design decisions that impact every design and engineering activity that follows.
Verification ModelsAs product designs begin to take shape, designers need to verify design elements to ensure the new product will function as intended.
Pre-Production ApplicationsThis stage often involves significantinvestment in tooling, jigs and fixtures necessary to manufacture the new product.
Digital Manufacturing3D printed components may be end use parts or sacrificial production enablers that streamline the production flow.
Design Lifecycle
Desired ChangeCount
Cost per Change
Iterate on Concepts Early to Lower Design Costs
Concept Verify Pre-production Manufacturing
Concept Models• Compare alternative design concepts side-by-side
• Improve early design decisions that impact every design and engineering activity that follows
• Reduce or eliminate costly design changes later
Concept Models
• Nismo application
• VK56 intake ram tube
• Printed on ProJet 660 Pro
• Infiltrated with StrengthMax Infiltrate
Verification Models
• Test functionality
• Identify functional design revisions early
• Test form, fit and assembly
• Hands-on feedback
• Prove design theories through practical application
Verification Models
• Nismo application
• In car anti roll bar adjustment system
• High accuracy prototype – ProJet 3500 HDmax
Pre-Production Applications
• Accelerate manufacturing start-up
• Rapid tooling verification
• First run jigs & fixtures
• Investment casting waxes
Pre-Production Applications
• Nismo application
• Sandown 500 - rotating wheel during the pit stop penalty cost the team a great result
• Exposed gear shift mechanism causal
• Male master printed on ProJet 660Pro
• Dry carbon fibre parts produced
Digital Manufacturing
• Complexity is free with additive manufacturing
• Unleash unlimited geometries to reach new levels of functionality
• Improve quality and performance
• Reduce manufacturing steps reducing time and cost
Digital Manufacturing
• Driver cooling system applications
• Sydney 2012 ambient 37 C (65 C in-car)
• Race driver Alex Premat collapses during the race with severe heat exhaustion
• Driver cooling system failure
Digital Manufacturing• Nismo Driver cooling system
applications
• Air pump final housing
• ProJet 3500 HDmax –VisiJet M3 Black
Digital Manufacturing
• Nismo Driver cooling system applications
• Airflow mechanical switch
• ProX – 500 SLS (Duraform)
Mass Customization
• Patient-specific medical devices
• Dental crowns, bridges and implants
• Medical models/saw bones
• Custom jewelry
• 3D figurines
3D Systems Key Technologies
Under $1,500 Up to $1,000,000
LIVING ROOM | CLASSROOM | GARAGE | DESKTOP | LAB | FACTORY | RACE TEAM
Thank you!
evok3d.com Pty Ltd
ABN: 19 163 401 081
Melbourne, Australia
Tel: +61 (0) 3 9036 2181
sales@evok3d.com.au
service@evok3d.com.au
www.evok3d.com.au
evok3d – official supplier to Nissan Motorsport
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