3D Printing 2.0 Manufacturing the

Future

Agenda

• Breakfast

• Introducing 3D Printing 2.0

• Scope of applications – Nissan nismo case studies

• 3D Systems Key Technologies

• Questions & discussion

• Site tour

Why 3D Systems?

7 Print Engines

~100 Performance

Materials

Expanding Technology

Platform

Innovation Leadership

~1,300 Patents

World Class Customers

Global Footprint

~1300 Teammates

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3DPRINTING 2.0THE WAY WE DESIGN | WHAT WE CREATE | HOW WE MANUFACTURE

DISRUPTIVE | TRANSFORMATIVE | IMPACTFUL

evok3d, what do we offer

Our mission:

To make 3D printing accessible to homes, schools and businesses so all can benefit from the technology and enjoy improved quality of

life, work and play.

• Personal, professional and production 3D printing solutions.

• Supply of machines, materials, services and support.

Nissan Motorsport Australia

• 2013 V8 Supercars introduced the “Car  of  the  Future”  – cheaper to build and repair.

– safer, lighter and stronger

• Kelly bros racing secure Nissan factory backing for development of the new Altima race car

• Largest V8SC team with 60 employees

Nissan Motorsport tour • Extensive in-house design &

manufacturing capabilities:– 6 design engineers – Steel fabrication– CNC machining centre – Composites shop– VK56 Engine development – Sub-assemblies– Paint and sticker depts.– 3D printing centre (evok3d)

evok3d & Nissan Motorsport

Scope of applications – 3D Printing

Concept ModelsConcept models improve early design decisions that impact every design and engineering activity that follows.

Verification ModelsAs product designs begin to take shape, designers need to verify design elements to ensure the new product will function as intended.

Pre-Production ApplicationsThis stage often involves significantinvestment in tooling, jigs and fixtures necessary to manufacture the new product.

Digital Manufacturing3D printed components may be end use parts or sacrificial production enablers that streamline the production flow.

Design Lifecycle

Desired ChangeCount

Cost per Change

Iterate on Concepts Early to Lower Design Costs

Concept Verify Pre-production Manufacturing

Concept Models• Compare alternative design concepts side-by-side

• Improve early design decisions that impact every design and engineering activity that follows

• Reduce or eliminate costly design changes later

Concept Models

• Nismo application

• VK56 intake ram tube

• Printed on ProJet 660 Pro

• Infiltrated with StrengthMax Infiltrate

Verification Models

• Test functionality

• Identify functional design revisions early

• Test form, fit and assembly

• Hands-on feedback

• Prove design theories through practical application

Verification Models

• Nismo application

• In car anti roll bar adjustment system

• High accuracy prototype – ProJet 3500 HDmax

Pre-Production Applications

• Accelerate manufacturing start-up

• Rapid tooling verification

• First run jigs & fixtures

• Investment casting waxes

Pre-Production Applications

• Nismo application

• Sandown 500 - rotating wheel during the pit stop penalty cost the team a great result

• Exposed gear shift mechanism causal

• Male master printed on ProJet 660Pro

• Dry carbon fibre parts produced

Digital Manufacturing

• Complexity is free with additive manufacturing

• Unleash unlimited geometries to reach new levels of functionality

• Improve quality and performance

• Reduce manufacturing steps reducing time and cost

Digital Manufacturing

• Driver cooling system applications

• Sydney 2012 ambient 37 C (65 C in-car)

• Race driver Alex Premat collapses during the race with severe heat exhaustion

• Driver cooling system failure

Digital Manufacturing• Nismo Driver cooling system

applications

• Air pump final housing

• ProJet 3500 HDmax –VisiJet M3 Black

Digital Manufacturing

• Nismo Driver cooling system applications

• Airflow mechanical switch

• ProX – 500 SLS (Duraform)

Mass Customization

• Patient-specific medical devices

• Dental crowns, bridges and implants

• Medical models/saw bones

• Custom jewelry

• 3D figurines

3D Systems Key Technologies

Under $1,500 Up to $1,000,000

LIVING ROOM | CLASSROOM | GARAGE | DESKTOP | LAB | FACTORY | RACE TEAM

Thank you!

evok3d.com Pty Ltd

ABN: 19 163 401 081

Melbourne, Australia

Tel: +61 (0) 3 9036 2181

sales@evok3d.com.au

service@evok3d.com.au

www.evok3d.com.au

evok3d – official supplier to Nissan Motorsport

ProJet ® 1200Small, precise parts and casting patterns with

micro-SLA quality at a breakthrough priceNew for 2014!

ProJet ® x60 seriesPrint beautiful full color models

quickly and affordably

ProJet ® 3510 series plastic printersPrint functional plastic parts in

high definition with ease

ProJet® 3510 series wax pattern printersPrint RealWax™  patterns  for  direct  casting  

in high definition with ease

ProJet® 5500X composite plastic printerBig, engineered composite material parts, with the

best quality, accuracy and toughness.New for 2014!

ProJet® 6000 & 7000 SLA printersTransform how you manufacture

with SLA, the gold standard in 3D printing

Production 3D Printers

3D Systems ProX™  series

High-Throughput 3D Printers for the Production Floor

ProX™  100,  200,  300  Direct  Metal  Production PrintersHigh density, metal printed parts from a large choice

of materials with the highest detail and precision

ProX™  500

Economically manufacture injection molding-grade plastic parts for demanding end-use applications

New for 2014!

ProX™  950  and  iPro™  8000

Transform how you manufacture with SLA, the gold standard in 3D printing

New for 2014!