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- 1. While every care is taken in publishing this catalogue,
thecompany will not be responsible for any error and omission.This
catalogue is the property of Hero MotoCorp Ltd.Copy right of this
catalogue is reserved.
- 2. 2
- 3. 2135INDEXINSTRUCTIONS(Use of Parts Catalogue)BLOCK
INDEXENGINE GROUPFRAME GROUPPART NO. INDEX34
- 4. Hero MotoCorp NON BODY COLOUR CODECOLOUR REF. COLOUR
DESCRIPTIONNH-35M CLOUD SILVER METALLICNH-303M MAT AXIS GRAY
METALLICNH-1 BLACKINSTRUCTION FOR USE OF PARTS CATALOGUEThis parts
catalogue is compiled of all service parts and Flat Rate Time
(F.R.T.) ForHero MotoCorp KARIZMA Motorcycle.I. How to order
parts1. Information requiredReplacement parts orders must contain
both the part number and thestamped number(s) as described below.
This is because any changes andmodifications of parts are
registered at Hero MotoCorp with the pertinent partsand stamped
numbers.Numbers needed(a) Carburettor parts : Part number
andStamped carburettor identification number.(b) Engine parts :
Part number and Stamped engine number.(c) Frame parts : Part number
and Stamped frame number.2. RevisionWhen modifications or additions
to this Parts Catalogue are made, a newsletters/revised edition
will be issued at an appropriate time, with sucessivelyprogressing
revision numbers. We recommend obtaining such revisions in order
tokeep your Parts Catalogue up-to-date at all times. To check
whether a PartsCatalogue revision has been issued, please contact
SPARE PARTSDEPARTMENTS, Hero MotoCorp Ltd.II. How to read this
Parts Catalogue1. Make-up of the part number(Example) (General
Parts)Colour CodeSubcontractor designationModification
designationParts classification No.(Example) Bolts, nuts and other
standard partsFunction andtype No.Dimension Chemical surface
treatmentISO2. Colour codesThe colour code at the end of the part
number indicates the colour. Code below ZAin alphabetical order
(such as ZA, ZB, ZC, etc.) do not indicate the colour directly,but
reference must be made to the Hero MotoCorp code given in the
descriptioncolumn of this Parts Catalogue.COLOUR CODE COLOUR
DESCRIPTIONCOLOUR REF. CODE MAIN BODY COLOURNH-1 ZA BLACKR-321 ZB
SPORTS REDNH-341P ZC PEARL FADELESS WHITEY-153 ZD MOON
YELLOWNH-A63M ZE EBONY GRAY METALLIC51
- 5. 63. AbbreviationsThe following abbreviations are used in
this Parts Catalogue.ASSY. .........Assembly L.E.D.
............Light emitting diodeCOMP.........Complete L
(100L).........Link (100 Links)R.................Right A.C.
...............Alternating currentL. ...............Left
D.C................Direct currentSTD............Standard IN
..................InletMM. ............Millimeter
EXH...............ExhaustG. ...............Gram FR.
...............FrontT (22T). ......Tooth (22Teeth)
RR.................RearA.................Ampere
Hex................HexagonalV. ................Volt
A.M................Attaching MarkW................Watt T.M.
...............Transcript MarkKPH........... Kilometers per hour
C.D.I..............Capacitive Discharge ignitionINC...............
Including4. DimensionsAll dimensions are given in millimeters (mm)
except in the case of steel balls,tyres and tyre tubes and wheel
rims...............Parts Example InterpretationBolt (Screw) 6 x 12
6mm diameter, 12mm lengthPin 8 x 14 8mm diameter, 14mm lengthO-Ring
9.5 x 1.6 9.5mm diameter, 1.6mm thicknessOil Seal 14 x 24 x 5 14mm
inside diameter, 24mm outsidediameter, 5mm thicknessTube 5 x 130
5mm inside diameter, 130mm length5. Supercedence of partsPart
numbers given under the part name in the Description column
indicate thatthe part number has been superceded by that part
number. maymake such supercedence without
notice.6.AssembliesSections framed with broken lines in the
exploded view drawings are available ascomplete assemblies. (Their
individual parts can also be obtained.)Hero MotoCorp7. Required
QuantityThe number given in the Reqd. No. column indicates the
quantity of parts used inthe section described in that block.Parts
with quantities in ( ) represent optional parts.Part whose required
number is N, is a part whose required number can beselected at
need.8. Part modifications and applicable serial numbersIn case
where a part has been modified, the serial number of the first
vehicle(or frame, engine, carburettor) bearing the modification is
listed in theSerial No. Column.9. IllustrationIllustration of parts
given in parts catalogue diagrams are provided forconvenience
identifying parts and may differ from the actual configuration of
parts.10. Models, area codes and applicable serial numbersModels,
area codes and applicable serial Nos. given in this parts catalogue
can beidentified as follows.ExampleVE3EA A
2MCUModelAreacodeTypeApplicableEngineserial
No.ApplicableFrameserial No.Applicablecarburettoridentification
No.KARIZMA ID India XXXXEDYZXYYYYYMBLXXXXEFYZXYYYYY
- 6. 711. Location of stamped serial numberCARBURETTOR
IDENTIFICATION NUMBERENGINE SERIAL NUMBERremiumFRAME SERIAL
NUMBER(ON FRAME BODY)
- 7. III. How to use the Flat Rate Time (F.R.T.)This F.R.T. (Flat
Rate Time) is used to determine the standard labour time allowedfor
replacement of parts covered by the warranty during the period the
warranty isin effect. The F.R.T. for those parts which are not
listed herein should bedetermined from the operation closely
related to the replacement of that part.1. The F.R.T. is based on
the following service conditions.a. Aliberal allowance is added to
the net servicing time.b. Standard times specified are based on the
condition that the necessaryservicing tools listed in the service
manual (motorcycle) which describesthe service policies are
available close at hand and thework is performed by a mechanic with
normal skill.c. Time required for inspection and operational test
following the servicing isincluded in the F.R.T.2. Method of
computingThe job times are listed in tenth of an hour to simplify
computation.(Example) 0.3 = 18 minutes5.6 = 5 hours and 36
minutesHero MotoCorpCONVERSION CHARTHours Minutes Hours Minutes0.1
6 0.6 360.2 12 0.7 420.3 18 0.8 480.4 24 0.9 540.5 30 1.0 603.
Computing the F.R.T.When several jobs are performed at the same
time, make the calculation in thefollowing manner.a. Jobs of non
duplicated natureThe F.R.T. for the job is obtained by totaling the
F.R.T. for each part replaced.(Example) Replacement of cylinder and
clutch spring.SERVICE ITEM F.R.T.Cylinder 3.1*Clutch spring 0.8The
F.R.T. For the job is : 3.1+0.8=3.9b. Jobs of duplicated natureTake
the F.R.T. For the last part to be replaced.(Example) Replacement
of piston and cylinder head gasket.SERVICE ITEM F.R.T.Cylinder head
gasket 2.8*Piston 3.2*The F.R.T. for the job is : 3.2c. Jobs of
partially related natureTotal up the F.R.T. For all of the parts
replaced and then subtract the F.R.T. forthe duplicated
operation.(Example) Replacement of gearshift drum and crankshaft
assembly.SERVICE ITEM F.R.T.Gear Shift Drum 4.4*Crank Shaft
5.3*Crankcase Disassembly 4.4*The F.R.T. for the job is :
(4.4+5.3)-4.4=5.3Crankcase disassembly is the duplicated
operations.*The F.R.T. Shown with (*) includes engine removal and
installation.8
- 8. NO. SERVICE ITEM F.R.T.1. Engine 1.82. Cylinder head 2.8*3.
Carburettor 0.64. Operations other than replacing partsa. Removed
and installationb. Adjustment, measurement and cleaningEngineNO.
SERVICE ITEM F.R.T.1. Engine oil - inspection (excluding oil
change) 0.12 Oil filter screen cleaning 0.13 Cleaner element
cleaning 0.24 Compression pressure measurement 0.15 Spark plug -
adjustment and cleaning 0.16 Ignition timing - inspection 0.27
Valve clearance-adjustment 0.48 Throttle operation-adjustment 0.19
Carburettor idle - adjustment 0.110 Carburettor-float level
measurement 0.511 Clutch-adjustment 0.1FrameNO. SERVICE ITEM
F.R.T.1 Front brake - air bleeding 0.22 Front brake - adjustment
0.23 Rear brake - adjustment 0.14 Brake - operation test 0.15
Headlight - aimings 0.16 Drive chain (includes tension
adjustmenthowever, does not include sprocket) 0.1c. OverhaulNO.
SERVICE ITEM F.R.T.1 Carburettor 1.09
- 9. 2E-1 CYLINDER HEAD COVER . . . . . . . . . . . . . .
17-18E-2 CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . 19E-3 CAM SHAFT/VALVE . . . . . . . . . . . . . . . . . . .
20-21E-4 CAM CHAIN TENSIONER.. . . . . . . . . . . . . . . 22-23E-5
RIGHT CRANK CASE COVER . . . . . . . . . . . . . . 24E-6 CLUTCH . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25E-7
LEFT CRANKCASE COVER.. . . . . . . . . . . . . 22-23E-7A A.C.
GEN.FLYWHEEL . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . 22E-7B STARTER MOTOR . . . . . . . . . . . . . . . . . . . . .
. . 26E-8 CRANK CASE . . . . . . . . . . . . . . . . . . . . . . .
. 26-27E-8A OIL PUMP . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . 28E-9 CRANK SHAFT/PISTON. . . . . . . . . . . . . . .
. . . . 35E-10 TRANSMISSION(MAIN SHAFT/COUNTERSHAFT/GEARS) . . . .
. . . . . . . . . . . . . . . . . . . . . 36E-11 SPINDLE KICK
STARTER . . . . . . . . . . . . . . . . . 37E-12 GEAR SHIFT DRUM .
. . . . . . . . . . . . . . . . . . . . . 38E-13 CARBURETTOR . . .
. . . . . . . . . . . . . . . . . . . . . . 39
- 10. BLOCK INDEX FRAME GROUPF-1 HEAD LIGHT. . . . . . . . . . .
. . . . . . . . . . . . . . . . . 43F-1A FRONT COWL. . . . . . . .
. . . . . . . . . . . . . . . . 44-46F-2 SPEEDOMETER . . . . . . .
. . . . . . . . . . . . . . . 47-48F-3 FRONT BRAKE MASTER CYLINDER
. . . . . 49-50F-3A HANDLE LEVER/SWITCH/CABLE . . . . . . . .
51-52F-4 HANDLE PIPE/TOP BRIDGE/KEY SET . . . . 53-54F-5 STEERING
STEM. . . . . . . . . . . . . . . . . . . . . . . . 55F-6 FRONT
FENDER . . . . . . . . . . . . . . . . . . . . . . . . 56F-7 FRONT
FORK . . . . . . . . . . . . . . . . . . . . . . . . 57-58F-8
CALIPER ASSY. RIGHT FRONT . . . . . . . . . . . . . 59F-9 FRONT
WHEEL . . . . . . . . . . . . . . . . . . . . . . . 60-61F-10 REAR
BRAKE PANEL . . . . . . . . . . . . . . . . . . . . . 62F-11 REAR
WHEEL . . . . . . . . . . . . . . . . . . . . . . . . 63-64F-12
SEAT ASSY./COWL REAR . . . . . . . . . . . . . . 65-66F-13 FUEL
TANK. . . . . . . . . . . . . . . . . . . . . . . . . . 67-68F-14
SIDE COVER . . . . . . . . . . . . . . . . . . . . . . . . . . .
69F-15 AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . .
70-71F-16 EXHAUST MUFFLER. . . . . . . . . . . . . . . . . .
72-73F-17 STEP PILLION. . . . . . . . . . . . . . . . . . . . . . .
. . . 74F-18 GEAR CHANGE PEDAL/KICK STARTER . . 75-76F-18AMAIN
STAND/SIDE STAND . . . . . . . . . . . . . . . 77F-19
SWINGARM/CHAIN CASE . . . . . . . . . . . . . 78-79F-20 REAR
CUSHION . . . . . . . . . . . . . . . . . . . . . . . . 80F-21 REAR
FENDER . . . . . . . . . . . . . . . . . . . . . . . . . 81F-22
WINKERS . . . . . . . . . . . . . . . . . . . . . . . . . . .
82-83F-23 TAILLIGHT . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . 84F-24 WIRE HARNESS . . . . . . . . . . . . . . . . . . .
. . . . . 85F-24ABATTERY ASSY.. . . . . . . . . . . . . . . . . . .
. . . . . . 86F-25 FRAME BODY. . . . . . . . . . . . . . . . . . .
. . . . . 87-88F-26 TOOLS . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . 89F-27 STRIPES/MARKS . . . . . . . . . . . .
. . . . . . . . 90-106F-28 SAREE GUARD . . . . . . . . . . . . . .
. . . . . . . . . . 107F-29 CAUTION LABEL . . . . . . . . . . . . .
. . . . . . . . . . 10812eimrumeummrieimrumeimrumeimrumeimrum
- 11. BLOCK INDEX ENGINE GROUPE-1 19 E-2 21 E-3 22E-5 24 E-6
2513E-4 23*Ref. No. on the index illustration may be differentFrom
that on the textE-7A 28 E-7B 29E-7 2614142222627222712010133
316131710301620131316161717194251121 292318828
332892467151217331952515214433333311121223
344516111189910101313131314141515867231 88
6541210109121311721111112121312
121291210348561212121212771412101816171315587779999118101197121212645312123
232326 19225212589242023617111017131812515773161642222151414465 3
321211771010810896
- 12. BLOCK INDEX ENGINE GROUPE-8 30 E-8A 32 E-9 33E-11 36 E-12
37E-10 34*Ref. No. on the index illustration may be differentFrom
that on the textE-13
3914212117719531415212121222192018613212121102131312118112111342116141414151212131311111892781045362131310107435112
11986124210 2212 2314
6718271716262821211519938252713222311204522232976831
111442951013121764
118111216161093571415138219341328282828252725302822272832342033311423
237926518191726101511262424242921121816
- 13. BLOCK INDEX FRAME GROUPF-1 17 F-1A 18 F-2 20F-4 26F-6 28
F-7 29 F-12 31F-3 22 F-3A
24132323242422222222151527272020996610101111667788121214142525282813132828262618181717212119191616171719192121442211113355NNPPAASSSSIINNGG9
171716161011111313131314786541582311212917111082121232316191918181818181418181919192019191212151672224
420221353766534616523434431416111432713108175201819151221962422317917221716171716618138
1015191223231119212014525131311161967109892222232324241712122514122018251412201815710989255431721212121RF.14201142222201521212121212121212116
1921212121211018 1818216875179212139331
11eurmimeurmim23576191919192420232318162318141920191719
22221512121111891010132 25264321
- 14. BLOCK INDEX FRAME GROUPF-14 35 F-17 36F-13 3314F-18A 39
F-19 40F-18 37F-24 45F-22 42 F-23
448441331344102271188101815186152989101011331313312141716217161617
171645217683913101217131511862020208525101310103412252571312231622
21241419181819201515131116131111
11131426583101414711141291017483882588684175
131123102221171224241462525181329720 4820151619212223
121481515151010 99913159161617 18
23647511119101091616165714211217151118326142020816161919191319321331412318212627282531
29 25251916171520203424336524522879111230301035
- 15. BLOCK INDEX FRAME GROUPF-25 4715F-24A 46 F-27 49F-28
682626261635181 83125281273544
202019343435353027325283333262243629291213322130 101017151
42423238783091130112236221ST.MAG.ST.MAG.WITH ST.MOTORWITH
ST.MOTORBATT.+BATT.-9161016151116321212 67848513131414122445635em
mr iuABC2EC BAD B19CEBBA17IJEA4E15
114EFF7EEGBDAC11ECA13EDBDE9BACB
- 16. ENGINE GROUP
- 17. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)17* HEAD ASSY.,
CYLINDER......................*4.0* GUIDE,
VALVE......................................*3.8(INC. REAMING)(ADD
0.3 FOR EACH)(ADD 0.7 FOR EACH)(ADD MORE 0.2 IF PERFORMED)* GASKET,
CYLINDER HEAD.................*2.8* COVER L CYLINDER
HEAD................0.2* INSULATOR, CARBURETTOR..............0.3*
BOLT, STUD, II 7X35..............................(ADD 0.1 FOR
EACH)* SPARK,
PLUG........................................0.1123456789101112131415161718192011105-KFB-750
PIPE COMP. AIR SUCTION
.....................................................
112000-KRY-960 HEAD ASSY.,
CYLINDER.........................................................
112195-KRC-920 RUBBER,
INSERT....................................................................
112204-439-305 GUIDE, INLET VALVE
(O.S.)....................................................
112206-KCN-305 GUIDE, EXH. VALVE (O.S.)
.....................................................
112251-KT0-711 GASKET, CYLINDER HEAD
.................................................... 112271-383-000
RUBBER, OIL
SEAL.................................................................
112331-KRY-960 COVER LEFT CYL. HEAD (NH-35M)
...................................... 112339-KT0-711 GASKET, PULSE
GEN. BASE .................................................
112361-KEZ-900 HOLE CAP, TAPPET ADJUSTING
........................................... 216210-KFB-000
INSULATOR, CARBURETTOR
................................................ 116219-MN4-000
BAND C INSULATOR
.............................................................
190004-GHB-700 BOLT, FLANGE, NSHF,
6X35...................................................
490041-KW1-900 BOLT, STUD, II
7X35................................................................
290091-MM5-640 BOLT, FLANGE, SOCKET,
6X22.............................................. 290442-028-000
WASHER, SEALING,
8MM.......................................................
490443-107-000 NUT, CAP,
8MM........................................................................
491301-107-000 O-RING,
75X2.5......................................................................
191301-200-000 O-RING,
10X1.6......................................................................
291303-KCS-920 O-RING,
35X3.........................................................................
2E - 1FR.CYLINDER HEAD/COVER262488
311924162022893011629297274518102331315161616181919 192020
2021222325262811417123
- 18. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)18* HEAD ASSY.,
CYLINDER......................*4.0* GUIDE,
VALVE......................................*3.8(INC. REAMING)(ADD
0.3 FOR EACH)(ADD 0.7 FOR EACH)(ADD MORE 0.2 IF PERFORMED)* GASKET,
CYLINDER HEAD.................*2.8* COVER L CYLINDER
HEAD................0.2* INSULATOR, CARBURETTOR..............0.3*
BOLT, STUD, II 7X35..............................(ADD 0.1 FOR
EACH)* SPARK,
PLUG........................................0.12122232425262728293091304-KCS-920
O-RING,
33.5X3......................................................................
191305-KFN-900 O-RING,
9.8X1.9.....................................................................
193500-05032-0G SCREW, PAN 5X32
..................................................................
194101-06000 WASHER, PLAIN
6MM.............................................................
194301-08140 DOWEL, PIN. 8X14
..................................................................
294301-10120 DOWEL, PIN. 10X12
................................................................
296001-06016-00 BOLT, FLANGE, SH. 6X16
.......................................................
296001-06025-00 BOLT, FLANGE, SH. 6X25
.......................................................
296700-06125-00 SOCKET, BOLT, 6X125
............................................................
198069-58916-M0 SPARK PLUG (DPR8EA-9)
...................................................... 1E -
1FR.CYLINDER HEAD/COVER262488
31192416202289306292972745182331315161616181919 192020
20212223252628114 12111017
- 19. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)E - 2FR.19CYLINDER* CYLINDER
COMP..................................*3.1* GASKET, CYLINDER
............................*3.0123412100-KRY-960 CYLINDER
COMP.,.................................................................
112191-KCN-010 GASKET,
CYLINDER..............................................................
112195-KRC-920 RUBBER, INSERT
..................................................................
694301-10200 DOWEL PIN, 10 X
20..............................................................
22144333333
- 20. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)E - 3FR.20CAM SHAFT/VALVE12208-KCS-920 SEAL,
VALVE STEM
...............................................................
214100-KRY-900 CAM SHAFT
COMP................................................................
114431-KEH-900 ARM, VALVE
ROCKER...........................................................
214451-437-000 SHAFT, ROCKER
ARM...........................................................
214456-KG2-950 SET PLATE, ROCKER ARM
................................................... 114711-KBB-900
VALVE, INLET
.........................................................................
114721-KBB-900 VALVE, EXHAUST
..................................................................
114751-KEH-910 SPRING, VALVE
OUTER........................................................
214761-KEH-910 SPRING, VALVE INNER
.........................................................
214771-107-020 RETAINER, VALVE
SPRING...................................................
214775-107-000 SEAT, VALVE SPRING OUTER
.............................................. 214776-107-010 SEAT,
VALVE SPRING INNER................................................
214781-HA0-770 COTTER,
VALVE.....................................................................
490012-KN6-930L SCREW, TAPPET ADJUSTING
.............................................. 290206-250-000 NUT,
TAPPET
ADJUSTING.....................................................
293600-06016-OA SCREW, FLAT, 6 X
16.............................................................
111121223 344516111189910101313131314141515867* CAM SHAFT
COMP...............................*2.8* ARM, VALVE
ROCKER..........................*2.4(ADD 0.1 FOR EACH)*
VALVE....................................................*3.6(INC.
REFACING)(EXC. VALVE GUIDE REPLACEMENT)* SPRING,
VALVE....................................*3.4(ADD 0.1 FOR
EACH)(INC. RELATIVE PART)12345678910111213141516
- 21. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)E - 4FR.21CAM CHAIN TENSIONER* SPROCKET,
CAM...................................0.7* CHAIN
CAM............................................1.6* TENSIONER., CAM
CHAIN....................1.7* LIFTER ASSY.,
TENSIONER..................0.4* GASKET, TENSIONER
LIFTER...........* GUIDE, CAM
CHAIN.............................*2.81234567891011121314321-KEH-900
SPROCKET,
CAM...................................................................
114401-KFB-751 CHAIN, CAM
...........................................................................
114500-KBB-900 TENSIONER, CAM CHAIN
.....................................................
114520-KRY-971 LIFTER ASSY., TENSIONER (PRICOL)
................................. 114523-KEH-910 GASKET, TENSIONER
LIFTER.............................................. 114535-437-000
BOLT, TENSIONER
PIVOT.....................................................
114550-KFB-000 GUIDE, CAM
CHAIN...............................................................
190002-KW1-900 BOLT, FLANGE,
6X10.............................................................
290005-KY7-000 SCREW, PAN,
6X6..................................................................
190071-MG8-000 BOLT, FLANGE, SOCKET, 6X16
............................................ 290475-703-000 WASHER
C8MM....................................................................
190488-425-000 WASHER, SEALING, 6 MM
.................................................... 291306-MG3-000
O-RING,
1.5X9.5....................................................................
1231 88 65412101091213117
- 22. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)2211330-AAP-H00 COVER COMP R CRANK CASE
.....................................................
111393-KCN-010 GASKET, RIGHT
COVER.................................................................
115650-KCN-000 GAUGE, OIL
LEVEL.........................................................................
122810-KBB-900 LEVER COMP.,
CLUTCH.................................................................
122815-428-000 SPRING, CLUTCH
LEVER...............................................................
190701-KFN-850 PIN, SPRING, 3 X
10........................................................................
191053-719-005 BRG., NEEDLE, 12 X 16 X
10..........................................................
291201-KCS-920 OIL SEAL, 20 X 34 X 7
.....................................................................
191206-KCS-920 OIL SEAL, 14 X 28 X 4
.....................................................................
191307-035-000 O-RING, 18 X
3...............................................................................
194301-08140 DOWEL PIN, 8 X 14
.........................................................................
296001-06040-00 BOLT, FLANGE, SH., 6 X 40
............................................................
1196001-06050-00 BOLT, FLANGE, SH. 6 X 50
............................................................
112345678910111213* COVER COMP., R CRANKCASE ........ 0.8* LEVER
COMP., CLUTCH ....................GASKET, R CRANKCASE COVER......
0.7* OIL SEAL ,12 X22 X 5..........................* OIL SEAL ,16
X28 X 7.......................... 0.6E - 5RIGHT CRANK CASE
COVERF.R93485677102111111111111111111111111012
- 23. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)E - 6FR.23CLUTCH* OUTER COMP.,
CLUTCH..................1.1* CENTER COMP., CLUTCH.................*
DISK, CLUTCH FRICTION.................(ONE OR ALL)INC. RFELATIVE
PARTPLATE, CLUTCH PRESSURE* ROD, CLUTCH CH
LIFTER.................0712345678910111213141516171815451-KRY-970
WASHER, LOCK
16MM..........................................................
122100-KRY-900 OUTER COMP.,
CLUTCH.......................................................
122121-KPK-900 CENTER COMP.,
CLUTCH.....................................................
122125-KW7-900 SEAT, JUDDER SPRING
........................................................
122131-KPM-850 GUIDE, CLUTCH
OUTER.......................................................
122201-KBW-900 DISC, CLUTCH FRICTION
.....................................................
122201-KPM-850 DISK, CLUTCH FRICTION, 4 X 8 X
45................................... 322201-MJ8-000 DISK, CLUTCH
FRICTION .....................................................
122321-KE8-000 PLATE,
CLUTCH.....................................................................
422355-KPK-900 PLATE, CLUTCH
PRESSURE................................................
122361-KPK-900 PLATE, CLUTCH LIFTER
.......................................................
122366-KFB-000 ROD, CLUTCH LIFTER
..........................................................
122401-KRY-900 SPRING,
CLUTCH..................................................................
422402-KPM-850 SPRING,
JUDDER..................................................................
190050-357-000 SPECIAL BOLT, FLANGE, 6 X
22........................................... 490231-KB5-720 NUT,
LOCK,
16MM..................................................................
190461-KPK-900 WASHER, 20
MM....................................................................
191008-KK6-000 BEARING, BALL RADIAL,
16003............................................
1141210181617131558777999911
- 24. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)E - 7FR.24LEFT CRANKCASE COVER* COVER LEFT CRANK
CASE.................0.9* COVER, REDUCTION GEAR...............*
COVER, LEFT RR., CRANK CASE........0.1* GASKET, LEFT
COVER.........................0.6* GEAR,
REDUCTION.............................* SHAFT, IDLE
GEAR...............................123456789101112131415161718192011341-KRY-960
COVER,LCRANK CASE
.......................................................
111355-KRY-960 COVER, REDUCTION
GEAR................................................. 111361- 00
COVER, L REAR. CRANK CASE..........................................
111363-437-620 RUBBER, REAR COVER MOUNT
......................................... 111370-KRY-900A GUIDE
COMP., DRIVE CHAIN ...............................................
111395-KCN-010 GASKET L
COVER................................................................
117622-GB7-900 RUBBER,
CUSHION...............................................................
228130-KFB-000 GEAR,
REDUCTION...............................................................
128132-KN6-930 SHAFT, REDUCTION GEAR
.................................................. 128140-KFB-000
GEAR, IDLE
(16T)...................................................................
128142-KW1-900 SHAFT, IDLE
GEAR................................................................
135752-KRY-900A RUBBER, NEUTRAL SW.
.......................................................
190084-KVE-930 CAP, 14 MM
...........................................................................
190087-KTC-A20 CAP, 30 MM
...........................................................................
190417-041-000 WASHER, SHIFT DRUM SIDE
............................................... 290502-KEZ-900
COLLAR, RUBBER CUSHION
............................................... 290703-HC4-000
DOWEL PIN, 10 X
14..............................................................
291303-377-000 O-RING,
13.8X2.5..................................................................
191304-MZ0-760 O-RING, 63 X
3......................................................................
191356-KEH-910 O-RING, 30 MM
.....................................................................
1AAP-H23
232326192252125892022461711101713181251577316164222215141
- 25. E - 7FR.25LEFT CRANKCASE COVER* COVER LEFT CRANK
CASE.................0.9* COVER, REDUCTION GEAR...............*
COVER, LEFTOR RR., CRANK CASE..0.1* GASKET, LEFT
COVER.........................0.6* GEAR,
REDUCTION.............................* SHAFT, IDLE
GEAR...............................21222324252696001-06020-00 BOLT,
FLANGE, SH., 6 X
20...................................................
196001-06028-00 BOLT, FLANGE, SH., 6 X
28...................................................
196001-06040-00 BOLT, FLANGE, SH., 6 X
40...................................................
496001-06060-00 BOLT, FLANGE, SH., 6 X
60...................................................
196001-06070-00 BOLT, FLANGE, SH., 6 X
70...................................................
296001-06080-00 BOLT, FLANGE, SH., 6 X
80................................................... 123
232326192252125892022461711101713181251577316164222215141Service
Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)
- 26. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)E - 7AFR.26A.C. GEN. FLYWHEEL* GEAR COMP.,
STARTER DRIVEN* COLLAR STARTER DRIVEN GEAR* OUTER COMP., ST
CLUTCH..................0.7* A.C. GEN.
FLYWHEEL............................0.912345678910111228110-KEW-900
GEAR COMP., STARTER DRIVEN.........................................
128114-KN6-930 COLLAR, STARTER DRIVEN
GEAR...................................... 128125-KFC-791 OUTER
COMP., STARTING CLUTCH....................................
131100-KRY-901 A.C. GEN.,
FLWHEEL.............................................................
131110-KRY-901 FLY WHEEL COMP.,
..............................................................
131120-KRY-901 STATOR COMP.,
.....................................................................
132975-KFB-000 GUIDE, ACG
CORD................................................................
190089-KAS-900 BOLT, FLANGE, SOCKET, 5X14
............................................ 290092-KE5-000 BOLT,
STOPPER TENSIONER SHAFT..................................
390101-KBH-003 BOLT, FLANGE, 10 X
65.........................................................
190403-KN6-930 WASHER, 10 X 24
..................................................................
196700-06032-10 BOLT, SOCKET, 6 X
32...........................................................
68101197121212453126998
- 27. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)E - 7BFR.27STARTER MOTOR* MOTOR ASSY.,
STARTER....................0.7 12345678910111231200-KPS-A11 MOTOR
ASSY., STARTER
.......................................................
131201-MEW-921 CARBON BRUSH SET A
........................................................
131202-MEW-921 CARBON BRUSH SET A
........................................................
131203-MEW-921 BRUSH HOLDER
....................................................................
131204-MEW-921 SPRING CARBON
BUSH.........................................................
431205-HP5-601 BOLT, SET
................................................................................
231206-MEW-921 TERMINAL
BOLT......................................................................
131207-HP5-601
RING.........................................................................................
290071-MB0-000 NUT, WASHER, 6 MM
..............................................................
191309-425-003 O-RING 24.4 X
3.1..................................................................
191320-MB0-000 O-RING
...................................................................................
193892-05012-08 SCREW WASH, 5X12
..............................................................
1123455556679889101211
- 28. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)E - 8FR.28CRANK CASE* CRANK CASE COMP.,
RIGHT...............*4.9* GASKET, CRANK
CASE........................*4.4* CRANK CASE COMP.,
LEFT.................*5.8* SCREEN, OIL
FILTER............................0.1(INC. RELATIVE
PART)12345678910111213141516171811100-KRY-960 CRANK CASE COMP.,
RIGHT ...............................................
111191-KCN-010 GASKET, CRANK
CASE.........................................................
111200-KRY-960 CRANK CASE COMP.,
LEFT..................................................
112361-KEZ-900 HOLE CAP, TAPPET
ADJUSTING.......................................... 114513-KBB-900
PLATE CAM CHAIN SET
........................................................
115421-107-000 SCREEN, OIL
FILTER.............................................................
115426-107-000 SPRING, OIL FILTER
SCREEN.............................................. 122838-437-000
HOLDER, CLUTCH WIRE
......................................................
132976-KCT-690 CLAMPER, WIRE HARNESS
................................................. 135750-KCS-920
CONTACT, NEUTRAL
SWITCH.............................................. 190031-KFB-000
BOLT A STUD
CYLINDER.....................................................
290032-KFB-000 BOLT B STUD
CYLINDER.....................................................
290703-HC4-000 DOWEL PIN, 10 X
14..............................................................
491008-KCN-003 BEARING, NEEDLE, 21
MM...................................................
191106-KB4-003 BEARING, NEEDLE, 15
MM...................................................
191206-KCS-920 OIL SEAL, 14 X 28 X
4............................................................
191303-KCS-920 O-RING, 35 X
3......................................................................
191312-107-000 O-RING, 7 X
1.7.....................................................................
1212117719531415212121222192018613212121102131312118112111342116
- 29. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)E - 8FR.29CRANK CASE* CRANK CASE COMP.,
RIGHT...............*4.9* GASKET, CRANK
CASE........................*4.4* CRANK CASE COMP.,
LEFT.................*5.8* SCREEN, OIL
FILTER............................0.1(INC. RELATIVE
PART)1920212295701-06012-08 BOLT, FLANGE, 6 X
12...........................................................
196001-06014-00 BOLT, FLANGE, SH. 6 X
14....................................................
196001-06050-00 BOLT, FLANGE, SH. 6 X
50....................................................
1096001-06060-00 BOLT, FLANGE, SH. 6 X
60....................................................
1212117719531415212121222192018613212121102131312118112111342116
- 30. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)E - 8AFR.30OIL PUMP* OIL PUMP
ASSY......................................0.9* ROTOR COMP., OIL
FILTER..................* CAP, OIL FILTER
ROTOR......................* GEAR, PRIMARY
DRIVE........................1.112345678910111213141515100-KFB-000
OIL PUMP
ASSY.,..............................................................
..... 115430-440-030 ROTOR COMP., OIL FILTER
.................................................. 115436-107-000
CAP, OIL FILTER
ROTOR.......................................................
115441-KCS-650 OIL, THROUGH
......................................................................
115446-107-000 SPRING, OIL
THROUGH........................................................
115459-KWK-900 GASKET, OIL FILTER
CAP.....................................................
123121-KBB-900 GEAR, PRIMARY DRIVE (22T)
.............................................. 190101-440-000
SCREW, FLAT. 6 X
30.............................................................
290231-KCS-920 NUT, LOCK, 16
MM.................................................................
190434-KN6-930 WASHER, 16
MM....................................................................
191304-KK3-830 O-RING, 9.4 X
2.4..................................................................
292101-05020-0A BOLT, HEX., 5 X
20.................................................................
293600-04012-0A SCREW, FLAT, 4 X
12.............................................................
293700-05012-0A SCREW, OVAL, 5 X 12
...........................................................
394251-08000 PIN LOCK, 8
MM.....................................................................
114141415121213131111189278104536
- 31. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)E - 9FR.31CRANK SHAFT/PISTON* CRANK SHAFT
COMP..........................*5.3* RING SET,
PISTON.............................. *3.2*
PISTON..................................................* PIN,
PISTON.........................................*3.1* ROD,
CONNECTING (ACTUAL TIME)(INC. RELATIVE PART)* BRG. BALL RADIAL, 72
X 28 X 18.........*4.61234567891011121313000-KRY-903 CRANK SHAFT,
COMP...........................................................
113011-KRY-900 RING SET, PISTON
(STD)......................................................
113101-KRY-901 PISTON
(STD).........................................................................
113111-440-000 PIN, PISTON
...........................................................................
113201-KFB-300 ROD, CONNECTING
..............................................................
113380-KCN-300 PIN COMP., CRANK
...............................................................
114311-KN6-931 SPROCKET, TIMING
..............................................................
190471-KW1-900 KEY WOODRUFF, 25 X 18
.....................................................
190741-KFB-000 KEY WOODRUFF, 4 MM
........................................................
191001-KCN-003 BRG. BALL RADIAL, 28 X 72 X 18
......................................... 291102-KC6-003 ROLLER, 4
X 14.8 A
...............................................................
1891103-KC6-003 ROLLER, 4 X 14.8 B
...............................................................
(18)91104-KC6-003 ROLLER, 4 X 14.8
C...............................................................
(18)91105-KW3-003 RETAINER, CONROD L
END................................................. 194601-15000
CLIP, PISTON PIN, 15
MM......................................................
22131310107435112 11986
- 32. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)E - 10FR.32TRANSMISSION(MAIN
SHAFT/COUNTERSHAFT/GEARS)* MAIN
SHAFT.........................................*5.3(INC. RELATIVE
PART)* COUNTER SHAFT................................*4.8(INC.
RELATIVE PART)(WHEN SERVICING COMP., UNIT)* SPROCKET,
DRIVE...............................0.2123456789101112131415161718192011108-KHA-940
PLATE, BEARING SET
...........................................................
123211-KHA-940 SHAFT MAIN, TRANSMISSION
............................................. 123221-KRY-900 SHAFT
COUNTER, TRANSMISSION.....................................
123426-KBB-900 GEAR C1 (36T)
......................................................................
123427-KW1-900 BUSH, 16.5 X 19.5 X
9............................................................
123431-KRY-900 BUSH, 20 MM
.........................................................................
123441-KBB-900 GEAR, M2
(18T)......................................................................
123451-KRY-970 GEAR C-2
(31T)......................................................................
123452-KW1-900 BUSH, 20 X 23 X
9..................................................................
123461-KBB-900 GEAR, M3
(19T)......................................................................
123471-KBB-900 GEAR, C3
(24T)......................................................................
123481-KBB-900 GEAR, M4
(22T)......................................................................
123491-KBB-900 GEAR, C4
(22T)......................................................................
123501-KRY-900 GEAR, M5
(27T)......................................................................
123511-KRY-970 GEAR, C-5
(22T).....................................................................
123801-KCN-000 SPROCKET, DRIVE (13T)
......................................................
123811-KR3-600 PLATE, A2 FIXING
..................................................................
190451-107-000 WASHER, THRUST, 15
MM....................................................
190451-365-000 WASHER, THRUST, 15
MM....................................................
190452-437-000 WASHER, THRUST, 16.5
MM................................................. 1124210 2212
2314 67182717162628212115199382527132223112045222329
- 33. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)E - 10FR.33TRANSMISSION(MAIN
SHAFT/COUNTERSHAFT/GEARS)* MAIN
SHAFT.........................................*5.3(INC. RELATIVE
PART)* COUNTER SHAFT................................*4.8(INC.
RELATIVE PART)(WHEN SERVICING COMP., UNIT)* SPROCKET,
DRIVE...............................0.221222324252627282990454-107-000
WASHER, THRUST, 20
MM....................................................
290455-107-000 WASHER, SPLINE, A 20MM
................................................. 390605-KTC-900
CIRCLIP 20MM
.......................................................................
391005-KCN-003 BRG. BALL RADIAL, 20 X 55 X 11
......................................... 191015-KEH-910 BRG. BALL
RADIAL, 6202U ...................................................
191201-KCS-920 OIL SEAL, 20 X 34 X
7............................................................
192101-06010-0A BOLT, HEX., 6 X
10.................................................................
296100-62040-00 BRG. BALL RADIAL,
6204......................................................
196600-08018-18 BOLT, SOCKET, 8 X
18...........................................................
1124210 2212 2314
67182717162628212115199382527132223112045222329
- 34. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)13 611298141021074511 1515328211-KHA-940 PINION,
KICK STARTER
................................................................
128221-KCJ-710 RATCHET, KICK STARTER
............................................................
128251-KFN-850 SPINDLE, KICK STARTER
.............................................................
128253-KCJ-710 SPRING, KICK STARTER RATCHET
............................................. 128254-437-000 SET
RATCHET SPRING
.................................................................
128261-KCJ-710 SPG., KICK
STARTER....................................................................
128262-437-000 COLLAR, KICK SPINDLE
...............................................................
128263-KCJ-710 RETAINER, STARTER SPRING
.....................................................
190004-437-000 BOLT KICK RATCHET
....................................................................
290401-KCJ-710 WASHER, 12
MM............................................................................
190453-107-000 WASHER, THURST, 20 MM
A.......................................................
290459-107-000 WASHER, THURST, 12
MM............................................................
294510-16000 CIRCLIP, EXTERNAL, 16
MM.........................................................
194510-20000 CIRCLIP, EXTERNAL, 20
MM.........................................................
11234567891011121314* SPINDLE, KICK STARTER..................
0.7(INC. RELATIVE PART)* SPRING, KICK RETURN* GEAR, KICK STARTER
IDLE .............. 0.8E - 11SPINDLE KICK STARTERFR.1234
- 35. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)E - 12FR.38GEAR SHIFT DRUM* FORK GEAR
SHIFT..............................*4.4(ONE OR ALL)* DRUM, GEAR
SHIFT............................* CAM, GEAR
SHIFT.................................1.2* STOPPER COMP.,GEAR SHIFT
DRUM...............................0.8(INC. RELATIVE
PART)...........................* PLATE GEAR
SHIFT...............................* SPINDLE COMP., GEAR
SHIFT.............0.9123456789101112131415161718192024211-KW1-900
FORK RIGHT, GEAR
SHIFT...................................................
124221-KBB-900 FORK LEFT, GEAR SHIFT
.....................................................
124231-KW1-900 FORK CENTER, GEAR
SHIFT............................................... 124241-KCS-650
SHAFT, GEAR SHIFT FORK GUIDE ......................................
124301-KCN-000 DRUM, GEAR
SHIFT..............................................................
124411-KCN-000 CAM, GEAR
SHIFT.................................................................
124430-KW1-900 STOPPER COMP., GEAR SHIFT
DRUM................................ 124435-KCN-000 SPRING, SHIFT
DRUM STOPPER ........................................
124610-KC6-000 SPINDLE COMP., GEAR SHIFT
............................................. 124621-107-760 PLATE,
GEAR
SHIFT..............................................................
124631-107-000 SPRING, GEAR SHIFT
PLATE............................................... 124651-107-000
SPRING, GEAR SHIFT RETURN
........................................... 135753-KCS-920 ROTOR,
NEUTRAL SW.
.........................................................
190023-KW1-900 PIVOT SHIFT DRUM STOPPER
............................................ 190408-KW1-900 WASHER,
6MM.......................................................................
190451-001-000 WASHER, THRUST, 14
MM....................................................
292000-06025-0A BOLT, HEX., 6 X
25.................................................................
194510-12000 CIRCLIP, EXTERNAL, 12
MM................................................. 194510-14000
CIRCLIP, EXTERNAL, 14
MM................................................. 196220-40100
ROLLER, 4 X
10......................................................................
11764 118111216161093571415138219
- 36. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)39123456789101112131415161718192016010-KRY-901A
O-RING
...................................................................................
116012-KRY-901 NEEDLE, SET JET
...................................................................
116013-KRY-901 FLOAT,
SET..............................................................................
116015-KRY-901 CHAMBER, SET FLOAT
..........................................................
116016-KRY-902 SCREW SET
............................................................................
116028-KRY-901 SCREW SET
............................................................................
116037-KRY-901 PLATE SET
VALVE...................................................................
1KRY8 KRY AIR CUTKRY60 KRY 0 SENSOR SET THROTTLE16046- -901 VALVE,
SET,
STARTER............................................................
11604 - -901 VALVE, SET,
..............................................................
116050- -901 SPG., COMPRESSION
COIL................................................... 1160 - -9 1
......................................................
116076-ND5-004 O RING, 1.3X4.3
.....................................................................
116100-KRY-901 CARBURETTOR,
ASSY...........................................................
116107-KRY-901 TOP COMP.,
.............................................................................
116111-KRY-901 PISTON COMP.,
VACUUM.......................................................
116119-KRY-901 STAY,
WIRE..............................................................................
116145-KRY-901 JOINT, CONNECTOR
..............................................................
116155-KRY-901 VALVE COMP., FLOAT
.............................................................
116163-KRY-901 GASKET, FLOAT CHAMBER
................................................... 116165-KRY-901
HOLDER, NEEDLE
JET...........................................................
13FR.1211192922713415691014151718201122232525272428262611621823F-3E
- 13CARBURETTOR* SENSOR ASSY., THROTLE ................ 0.2*
CHAMBER SET, FLOAT ...................... 0.4* PISTON COMP., VACUUM
..................* VALVE SET, STARTER ........................*
CARBURETTOR ASSY.,...................... 0.5* FLOAT SET* JET,
MAIN,* VALVE COMP., FLOAT* NEEDLE SET,
JET.............................. 0.6
- 37. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)39212223242526272829303132333416198-KRY-902 TUBE
........................................................................................
117201-KRY-901 JOINT A VACUUM
TUBE..........................................................
193500-04008-1A SCREW, PAN 4X8
....................................................................
293500-04014-1A SCREW, PAN 4X14
..................................................................
293500-05010-1A SCREW, PAN 5X10
..................................................................
293500-05010-1H SCREW, PAN 5X10
..................................................................
293892-04010-18 SCREW, WASH
4X10...............................................................
295002-02079 CLIP, B1 7 TUBE
......................................................................
195002-02089 CLIP, B1 8 TUBE
......................................................................
195005-35055-20 TUBE,
3.5X55...........................................................................
195005-35090-20 TUBE,
3.5X90...........................................................................
195005-35190-20 TUBE,
3.5X190.........................................................................
199101-KRY-1250 JET MAIN # 125
.......................................................................
199103-KRY-0350 JET SLOW #
35........................................................................
13FR.1211192922713415691014151718201122232525272428262611621823F-3E
- 13CARBURETTOR* SENSOR ASSY., THROTLE ................ 0.2*
CHAMBER SET, FLOAT ...................... 0.4* PISTON COMP., VACUUM
..................* VALVE SET, STARTER ........................*
CARBURETTOR ASSY.,...................... 0.5* FLOAT SET* JET,
MAIN,* VALVE COMP., FLOAT* NEEDLE SET,
JET.............................. 0.6
- 38. FRAME GROUP15
- 39. * LIGHT ASSY., HEAD............................* SOCKET
COMP., .................................* BULB, HEAD
LIGHT............................* BULB, WEDGE BASE
.........................* PLATE, FRONT NUMBER ...................*
STAY FR., NUMBER PLATE ................F - 1HEAD LIGHTFR.9
17171616101111131313131478654158231121217Service Item F.R.T. Ref.
Part No. Description Reqd. No./Model(KARIZMA)3310B-AAP-H61 LIGHT
ASSY., HEAD
................................................................
133108-KRY-900 SPRING
SPC............................................................................
133110-AAP-H00 UNIT FR.,
COMB......................................................................
133119-KRY-901 CLIP CORD
..............................................................................
133126-S05-003 COVER,
RUBBER....................................................................
133150-KRY-861 SOCKET
COMP.,......................................................................
134901-KSP-910 BULB, HEAD LIGHT, (HS1) 12
V-35/35W................................ 134908-GBG-840 BULB, WEDGE
BASE T10.......................................................
264310-198-D20A PLATE, FR. NUMBER
..............................................................
164315-KRY-900 STAY FR., NUMBER PLATE
.................................................... 190344-KEV-900
NUT C CLIP, 6
MM..................................................................
293500-05010-1A SCREW, PAN, 5 X
10...............................................................
293500-06012-1A SCREW, PAN, 6 X
12...............................................................
293901-44220 SCREW, TAPPING, 4 X
10.......................................................
493903-25310 SCREW, TAPPING, 5 X
16.......................................................
194101-05000 WASHER, PLAIN, 5
MM...........................................................
295701-06012-07 BOLT, FLANGE, 6 X 12
............................................................
212345678910111213141516174
- 40. 12345633603-053-650 COLLAR, RR. WINKER
..........................................................
261301-KRY-900ZA COWL CENTER FRONT (BLACK)
......................................... 161301-KRY-960ZB COWL
CENTER FRONT (SPORTS RED)..............................
161301-KRY-860ZC COWL CENTER FRONT (PEARL FADELESS WHITE) .........
161301-KRY-900ZE COWL CENTER FRONT (MOON
YELLOW).......................... 161301-KRY-860ZE COWL CENTER
FRONT (EBONY GRAY ME..) ..................... 161317-KCC-900 GUIDE,
A.................................................................................
26410A-AAP-H60 SCREEN FRONT SUB
...........................................................
164201-AAP-H60ZA SET, R. FR. SIDE COWL
(BLACK)......................................... 164201-AAP-H60ZB
SET, R. FR. SIDE COWL (SPORTS RED) .............................
164201-AAP-H60ZC SET, R. FR. SIDE COWL (PEARL FADELESS
WHITE)......... 164201-AAP-H60ZD SET, R. FR. SIDE COWL (MOON
YELLOW).......................... 164201-AAP-H60ZE SET, R. FR. SIDE
COWL (EBONY GREY ME)....................... 164202-AAP-H60ZA SET,
L. FR. SIDE COWL (BLACK) .........................................
164202-AAP-H60ZB SET, L. FR. SIDE COWL (SPORTS
RED).............................. 164202-AAP-H60ZC SET, L. FR.
SIDE COWL (PEARL FADELESS WHITE) ......... 164202-AAP-H60ZD SET, L.
FR. SIDE COWL (MOON YELLOW) ..........................
164202-AAP-H60ZE SET, L. FR. SIDE COWL (EBONY GREY ME.)
...................... 118F - 1AFRONT COWL* COWL, CENTER FR.
...........................* SCREEN, FRONT
................................* SET, R/L FR. SIDE COWL
...................* COWL, R/L INNER LWR ......................*
COWL, R/L INNER UPPER..................Service Item F.R.T. Ref.
Part No. Description Reqd.
No./Model(KARIZMA)FR.14201142222201521212121212121212116
1921212121211018 1818216875179212139331 1
- 41. 7891011121314151617181920212264211-KRY-900 SILENCER, SEAT A
RIGHT FR. COWL................................ 164212-KRY-900
SILENCER, SEAT A LEFT FR. COWL..................................
164213-KRY-900 SILENCER, SEAT B FR.
COWL............................................ 264301-KRY-860
COWL, R. INNER
LWR...........................................................
164302-KRY-900 COWL, L. INNER LWR.
..........................................................
164303-KRY-900 COWL, R. INNER UPPER
......................................................
164304-KRY-900 COWL, L. INNER
UPPER.......................................................
177209-KAG-900 RUBBER, SEAT STAY MOUNT
.............................................. 290101-GE0-000
SCREW, HINGE
PATCH.........................................................
290109-SB6-000 SCREW, TRUSS, 5 X 16
........................................................
590111-KW3-000 NUT, COWL SET, M5X0.8
......................................................
590344-KEV-900 NUT, C. CLIP, 6
MM................................................................
690504-964-000 WASHER, THRUST, 5 MM
.....................................................
590563-355-000 WASHER, WHEEL, 6
MM......................................................
293903-25210 SCREW, TAPPING, 5 X 12
.....................................................
2095701-06025-00 BOLT, FLANGE, 6 X
25........................................................... 2*
COWL, CENTER FR. ...........................* SCREEN, FRONT
................................* SET, R/L FR. SIDE COWL
...................* COWL, R/L INNER LWR ......................*
COWL, R/L INNER UPPER..................19Service Item F.R.T. Ref.
Part No. Description Reqd. No./Model(KARIZMA)F - 1AFRONT
COWLFR.14201142222201521212121212121212116 1921212121211018
1818216875179212139331 1
- 42. 1234567891011121314151617181937100-KRY-861 METER ASSY.,
COMB. ...........................................................
137110-KRY-861 SP.TA.LCD, METER ASSY.
.....................................................
137112-KRY-861 COVER,
UPPER......................................................................
137215-ML0-008 RUBBER, METER SET
...........................................................
337612-KRY-901 CASE, UNDER
ASSY..............................................................
137613-KRY-861 CASE, UPPER
ASSY...............................................................
137613-KRY-900A RUBBER,
SWITCH..................................................................
237700-KRY-900 SPEED, SENSOR
ASSY.........................................................
144830-KRY-960 CABLE ASSY., SPEEDOMETER
............................................ 144831-KRY-900 CABLE
COMP., INNER
...........................................................
150354-428-000 STOPPER, RUBBER
B..........................................................
161304-KRY-900 RUBBER, LIGHT CASE MOUNT
............................................ 261317-KCC-900 GUIDE
A.................................................................................
164313-KRY-900 RUBBER, R METER
SIDE.....................................................
164314-KRY-900 RUBBER, L METER SIDE
.....................................................
164510-KRY-860 STAY, FRONT COWL
UPPER.................................................
190235-KCZ-000 NUT, LOCK, 18
MM.................................................................
193903-22420 SCREW, TAPPING, 3 X
16......................................................
793903-24420 SCREW, TAPPING, 4 X
16...................................................... 7F.RF -
2SPEEDOMETER* METER ASSY., COMB. ........................* COVER
UPPER ...................................* CASE UNDER
ASSY............................* CASE UPPER ASSY.
...........................* CABLE ASSY., SPEEDOMETER .........*
CABLE COMP., INNER
........................9171110821212323161918181818181418181919192019191212151672224
420221320Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)57193
- 43. 21* METER ASSY., COMB. ........................* COVER
UPPER ...................................* CASE UNDER
ASSY............................* CASE UPPER ASSY.
...........................* CABLE ASSY., SPEEDOMETER .........*
CABLE COMP., INNER ........................2021222394001-05090-0S
NUT, HEX., 5 MM
...................................................................
394021-08000-0S NUT, HEX., CAP 8 MM
...........................................................
294103-06000 WASHER, PLAIN, 6
MM.........................................................
395801-08040-00 BOLT, FLANGE, 8 X 40
.......................................................... 2F -
2SPEEDOMETERService Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)F.R9171110821212323161918181818181418181919192019191212151672224
420221357193
- 44. F - 3FRONT BRAKE MASTER CYL.RF.* SWITCH ASSY., FR.
STOP.................. 0.1* DIAPHRAGM.
......................................* LEVER, R STEERING HANDLE
........* HOSE COMP., FR. BRAKE. ................. 0.4* CYL. SUB
ASSY., FR. BRAKE MASTER.* CYLINDER SET, MASTER ...................
.2235340-MA5-670L SWITCH ASSY., FR. STOP
.....................................................
145126-KRY-860 HOSE COMP., FR. BRAKE
.....................................................
145155-KRY-860 CLAMPER, FR. BRAKE
..........................................................
145156-KRY-900 CLAMPER, BRAKE
HOSE......................................................
145159-KRY-860 STAY, COMP., CLAMPER BRAKE HOSE
............................... 145160-KRY-860 STAY, COMP., CLAMPER
BRAKE HOSE ............................... 145504-410-003 BOOT,
COMP
..........................................................................
145510-KRY-971 CYLINDER SUB. ASSY., FR. BRAKE MASTER
..................... 145512-MA6-006 PROTECTOR
..........................................................................
145513-HA2-006 CAP MASTER CYLINDER
......................................................
145517-166-000 HOLDER MASTER
CYLINDER...............................................
145520-MG7-006L
DIAPHRAGM...........................................................................
145521-HA2-006 PLATE,
DIAPHRAGM..............................................................
145530-471-831 CYLINDER SET,
MASTER......................................................
153175-KFN-850L LEVER RIGHT, STEERING HANDLE
..................................... 190114-166-000L BOLT, HANDLE
LEVER...........................................................
190145-MS9-610 OIL, BOLT, 10 X
22..................................................................
290545-300-000 WASHER, OIL BOLT
...............................................................
490651-MA5-671 CIR
CLIP..................................................................................
193600-04012-1G SCREW, FLAT 4 X
12..............................................................
21234567891011121314151617181920Service Item F.R.T. Ref. Part No.
Description Reqd. No./Model(KARIZMA)24233181018231817181817719149
111620132424122022211565
- 45. RF.F - 3FRONT BRAKE MASTER CYL.* SWITCH ASSY., FR.
STOP.................. 0.1* DIAPHRAGM.
......................................* LEVER, R STEERING HANDLE
........* HOSE COMP., FR. BRAKE. ................. 0.4* CYL. SUB
ASSY., FR. BRAKE MASTER.* CYLINDER SET, MASTER ...................
.2393893-04012-17 SCREW, WASHER, 4 X 12
..................................................... 194050-06000
NUT, FLANGE, 6 MM
..............................................................
196001-06012-07 BOLT, FLANGE, SH., 6 X 12
................................................... 296001-06022-07
BOLT, FLANGE, SH., 6 X 22
...................................................
221222324Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)24233181018231817181817719149
111620132424122022211565
- 46. * CABLE COMP., A THROTTLE ...........* CABLE COMP., B
THROTTLE ...........* CABLE COMP., CHOKE ......................*
CABLE COMP., CLUTCH .....................* SW. COMP., FR. LEVER
......................* GRIP COMP., THROTTLE. ..................
0.6* GRIP L HANDLE ................................ 0.6* LEVER
COMP., L HANDLE2416150-KFB-000 COVER, THROTTLE CABLE
................................................... 117910-KRY-860
CABLE COMP., A
THROTTLE..................................................
117920-KRY-860 CABLE COMP., B THROTTLE
................................................. 117950-KRY-900
CABLE COMP.,
CHOKE...........................................................
122870-KRY-860 CABLE COMP., CLUTCH
.........................................................
122871-437-000 BOOT, CLUTCH
WIRE.............................................................
132161-404-000 BAND B1
WIRE........................................................................
235150-KRY-900 SWITCH ASSY., LIGHTING ST.
............................................... 135200-KRY-900
SWITCH ASSY., WINKER
........................................................
135330-413-003 SWITCH COMP., FR.
LEVER...................................................
145517-166-000 HOLDER, MASTER
CYLINDER...............................................
153140-KRY-900 GRIP COMP.,
THROTTLE........................................................
153166-KRY-900 GRIP L. HANDLE
.....................................................................
153172-KRC-900 BRKT, HANDLE LEVER
...........................................................
153174-116-670 PLUG HANDLE
LEVER............................................................
153178-KFN-850 LEVER COMP., L.
HANDLE.....................................................
153182-KFN-850 BOOT L. HANDLE COVER
......................................................
188110-AAM-H51 MIRROR ASSY., R.
BACK........................................................
188114-KFN-950 CAP, LOCK
NUT.......................................................................
2ASSY.,88120-AAM-H51 MIRROR L. BACK
.......................................................
11234567891011121314151617181920Service Item F.R.T. Ref. Part No.
Description Reqd. No./Model(KARIZMA)F - 3AHANDLE
LEVER/SWITCH/CABLERF.252624241729221071112798131627301430282019232118192123532146NPASSING15
- 47. * CABLE COMP., A THROTTLE ...........* CABLE COMP., B
THROTTLE ...........* CABLE COMP., CHOKE ......................*
CABLE COMP., CLUTCH .....................* SW. COMP., FR. LEVER
......................* GRIP COMP., THROTTLE. ..................
0.6* GRIP L HANDLE ................................ 0.6* LEVER
COMP., L HANDLE2590003-MY5-720 BOLT, ADPT, 10MM
..................................................................
290113-438-000 BOLT, HNDL. LEVER
PIVOT....................................................
190201-MW3-620 NUT, HEX., 10 MM
...................................................................
293500-04020-0G SCREW, PAN 4 X
20................................................................
293892-05020-07 SCREW WASHER 5X20
..........................................................
193892-05025-07 SCREW WASHER 5X25
..........................................................
193892-05035-07 SCREW WASHER 5X35
..........................................................
193892-05045-07 SCREW WASHER 5X45
..........................................................
194050-06000 NUT FLANGE 6MM
..................................................................
196001-06022-07 BOLT, FLANGE SH 6X22
.........................................................
221222324252627282930Service Item F.R.T. Ref. Part No. Description
Reqd. No./Model(KARIZMA)F - 3AHANDLE
LEVER/SWITCH/CABLERF.252624241729221071112798131627301430282019232118192123532146NPASSING15
- 48. 123456789101112131415161718192035010-AAP-H60 KEY
SET.................................................................................
135100-AAP-H61 SWITCH ASSY., COMB. &
LOCK.......................................... 135105-KRY-900
COVER, COMB. SWITCH
......................................................
135121-AAP-H61 BLANK KEY
NO.1...................................................................
135122-AAP-H61 BLANK KEY
NO.2...................................................................
153100-KFN-850 PIPE, STEERING
HANDLE....................................................
153104-KFN-850 WEIGHT, A STEERING HANDLE
......................................... 253105-KFN-850 WEIGHT, B
STEERING HANDLE .........................................
253107-MB6-630 RUBBER, HANDLE WT.
B.....................................................
453108-KR3-770 SNAPRING, HANDLE
WT.......................................................
253127-KRY-900 GUIDE,
CABLE.......................................................................
153132-KRY-900 HOLDER, HANDLE
UNDER...................................................
25313A-AAP-H60 HOLDER, HANDLE UP SUB
.................................................. 253133-KRY-900
RUBBER, HANDLE
CUSHION...............................................
453230-KRY-931 BRIDGE FORK, TOP
..............................................................
190304-159-000 NUT, STEERING
STEM..........................................................
190100-KRY-930 BOLT, SOCKET, 8
MM............................................................
290309-KF0-000 NUT, FLANGE, 8
MM..............................................................
290503-051-870 WASHER, STEERING STEM
NUT......................................... 190535-292-000 WASHER,
HANDLE CUSHION .............................................. 2F -
4HANDLE PIPE/TOP BRIDGE/KEY SET* KEY
SET,..............................................* SW. ASSY.,
COMB.& LOCK.................* PIPE STEERING HANDLE
..................* BRIDGE, FORK TOP
...........................26Service Item F.R.T. Ref. Part No.
Description Reqd.
No./Model(KARIZMA)FR.25131311161967109892222232324241712122514122018251412201815710989255431721212121
- 49. 212223242591455-KL8-710 CAP SOC BOLT 8
MM............................................................
493700-06065-0G SCREW, OVAL, 6 X 65
...........................................................
293903-25210 SCREW, TAPPING, 5 X 12
.....................................................
295701-06010-08 BOLT, FLANGE, 6 X
10...........................................................
296600-08032-00 BOLT, FLANGE, 8 X
32........................................................... 427*
KEY SET,..............................................* SW. ASSY.,
COMB.& LOCK.................* PIPE STEERING HANDLE
..................* BRIDGE, FORK TOP ...........................F -
4HANDLE PIPE/TOP BRIDGE/KEY SETService Item F.R.T. Ref. Part No.
Description Reqd.
No./Model(KARIZMA)FR.25131311161967109892222232324241712122514122018251412201815710989255431721212121
- 50. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)F - 5STEERING STEMRF.* RACE, STEERING BALL
..................... 1.0(ONE OR ALL)* RACE, STEERING BOTTOM CONE
...* STEM COMP., STEERING ................... 1.1* RACE, STEERING
TOP CONE ........... 0.5* THREAD COMP., STRG.HD. TOP
.......9871110151656213135445160-KRY-860 STAY COMP., CLAMPER
BRACKT. HOSE.............................. 150301-041-010 RACE,
STEERING BALL
.........................................................
253200-KRY-900 STEM COMP., STEERING
.......................................................
153211-028-010 RACE, STEERING TOP
CONE................................................ 153212-030-010
RACE, STEERING BOTTOM CONE........................................
153214-001-010 DUST SEAL, STRG.
HEAD......................................................
153215-001-000 WASHER, STRG. HEAD DUST SEAL
..................................... 253220-074-000 THREAD COMP.,
STEERING HD. TOP................................... 195801-08030-07
BOLT, FLANGE,8X30
...............................................................
196001-06012-07 BOLT, FLANGE, SH., 6 X 12
.................................................... 196211-06000
BALL STEERING 6
MM............................................................
16123456789101112134515121410
- 51. 12345661100-KRY-900ZA FENDER, FRONT (BLACK)
.....................................................
161100-KRY-960ZB FENDER FRONT (SPORTS
RED)........................................... 161100-KRY-860ZC
FENDER FRONT (PEARL FADELESS WHITE) ......................
161100-KRY-900ZE FENDER, FRONT (MOON
YELLOW)...................................... 161100-KRY-860ZE
FENDER FRONT (EBONY GREY ME.)...................................
161102-KRY-900 STAY, FR.
FENDER..................................................................
161103-KRY-900 COLLAR, A FR.
FENDER.......................................................
461105-KRY-900 RUBBER, FR. FENDER
...........................................................
490450-ZA0-000 WASHER, PLAIN, 6 X 1.2
........................................................
295801-06032-00 BOLT, FLANGE, 6 X 32
............................................................ 4F -
6FRONT FENDERFR.* FENDER, FRONT ................................
0.1665346165234344328Service Item F.R.T. Ref. Part No. Description
Reqd. No./Model(KARIZMA)
- 52. F - 7FRONT FORKRF.* FORK ASSY.,
FR.................................. 0.5(ADD 0.2 FOR EACH)* SPRING,
FR. FORK ............................. 0.2(ADD 0.5 FOR EACH)* SEAL
SET, FR. FORK(ADD 0.5 FOR EACH)* CASE COMP.,R/L BOTTOM
................ 0.9(ADD 0.6 FOR
EACH)1416111432713108175201819151221951400-KRY-861 FORK ASSY., R
FRONT .......................................................
151401-KRY-901 SPRING, FRONT FORK
........................................................
251410-KRY-861 PIPE COMP., FRONT
FORK..................................................
251412-369-000 SPRING,
REBOUND..............................................................
251412-KK4-003 RING,
BACKUP......................................................................
251414-KK4-003 BUSH, GUIDE
........................................................................
251420-KRY-971 CASE COMP., R FR. BOTTOM
........................................... 151432-KFN-851 PIECE,
OIL LOCK
..................................................................
251437-KVN-901 RING, PISTON
.......................................................................
251440-KFN-851 PIPE, SEAT
............................................................................
251455-198-900 BOLT, FRONT
FORK..............................................................
251500-KRY-861 FORK ASSY., L
FRONT........................................................
151520-KRY-861 CASE COMP., L FRONT
BOTTOM....................................... 190116-KAG-900 BOLT,
SOCKET, 8 MM
...........................................................
290123-KAG-900 BOLT, A FRONT, FORK
........................................................
290521-292-000 WASHER, PLAIN 10.3
MM.....................................................
290544-KFN-851 WASHER, SPECIAL 8
MM.....................................................
290601-KFN-851 RING, OIL SEAL STOP
..........................................................
291254-GAA-003 SEAL,
DUST...........................................................................
291255-KRM-852 SEAL, OIL
31X43X10.3..........................................................
21234567891011121314151617181920Service Item F.R.T. Ref. Part No.
Description Reqd. No./Model(KARIZMA)629
- 53. F - 7FRONT FORKRF.* FORK ASSY.,
FR.................................. 0.5(ADD 0.2 FOR EACH)* SPRING,
FR. FORK ............................. 0.2(ADD 0.5 FOR EACH)* SEAL
SET, FR. FORK(ADD 0.5 FOR EACH)* CASE COMP.,R/L BOTTOM
................ 0.9(ADD 0.6 FOR EACH)3091255-KRM-852 O-RING
...................................................................................
220Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)141611143271310817520181915122196
- 54. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)F - 8CALIPER ASSY. R FR.* PAD SET, FR.
....................................... 0.2* BRACKET, RIGHT* PISTON
............................................... 0.5(ADD 0.1 FOR
EACH)(INC. RELATIVE PART)* CALIPER ASSY., R. FR
........................
0.4RF.5812131213151616141143118595710206451-GE2-405 SEAL SET,
PISTON
................................................................
206455-GCR-016 PAD SET, FRONT
...................................................................
143352-568-003 SCREW, BLEEDER
................................................................
143353-461-771 CAP,
BLEEDER.......................................................................
145107-MN5-006 PISTON
...................................................................................
245108-ML4-006 PAD,
SPRING..........................................................................
145131-GZ0-006 PIN, BOLT
...............................................................................
145132-166-016 BUSH, BOOT PIN
...................................................................
145133-MA3-006 BOOT,
B.................................................................................
145200-KRY-901 CALIPER ASSY., RIGHT FR.,
................................................ 145201-GT4-691
BODY, CALIPER
FR................................................................
145203-MG3-016 PLUG,
PIN...............................................................................
245215-KA3-732 PIN, HANGER
.........................................................................
245216-166-006 WASHER,
WAVE.....................................................................
145250-KRY-901 CALIPER SUB ASSY., R
FR.................................................. 145290-KGB-611
BRKT. SUB ASSY., R FR.
CALIPER...................................... 190155- KY4-900 BOLT,
FLANGE, 8 X
25...........................................................
2123456789101112131415166
- 55. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)12345678910111213141516171842704-MER-D00 WEIGHT,
BALANCE
10....................................................................
142705-MER-D00 WEIGHT, BALANCE
20....................................................................
(1)42706-MER-D00 WEIGHT, BALANCE
30....................................................................
(1)42712-KFN-850 TUBE, TYRE
....................................................................................
144301-KPL-900 AXLE, FRONT
WHEEL....................................................................
144311-KRY-900 COLLAR, FR. WHEEL SIDE
............................................................
144601-AAP-H00 WHEEL, FRONT (NH-303 M)
..........................................................
144601-AAP-H00 WHEEL, FRONT (NH-303 M)
..........................................................
144620-400-000 COLLAR, FRONT
DISTANCE..........................................................
144680-410-000 RETAINER GEAR BOX
...................................................................
144711-KFN-850R TYRE FR., 2.75 X
18-42P................................................................
144800-KRC-910 GEAR BOX ASSY.
SPDMT..............................................................
144803-150-000 BUSH
PINION..................................................................................
144804-KFN-850 GEAR
SPDMT..................................................................................
144805-150-010 PINION SPDMT
...............................................................................
144807-001-000 WASHER GEAR BOX PINION
........................................................
144809-170-000 WASHER SPDMT GEAR
................................................................
145251-KRY-971 DISC, FRONT BRAKE
.....................................................................
190105-KL8-741 BOLT, FR. DISK, 8 X
24...................................................................
590306-KF0-000 NUT. FLANGE,
12MM......................................................................
123F - 9FRONT WHEELF.R* AXLE, FR.
WHEEL............................... 0.3* GEAR BOX ASSY., SPDMT
.................* TUBE, TYRE
........................................ 0.9* TYRE, FR.
............................................* COLLAR, FR. AXLE
DISTANCE .......... 0.4* DISC, FR.
BRAKE................................* BEARING, RADIAL
BALL.....................(ADD. 0.1 FOR EACH)* WHEEL FRONT
...................................341112141386157151212121216216910
- 56. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)192021222390755-229-000 OIL SEAL, 21 X 37 X
07...................................................................
191256-096-650 OIL SEAL, 4.8 X 14.5 X
4.................................................................
191258-KEJ-900 DUST SEAL, 40 X 50 X
5.................................................................
193700-05020-0A SCREW, OVAL, 5 X 20
....................................................................
296150-63010-10 BEARING, BALL RADIAL,
6301(UU)............................................... 223F -
9FRONT WHEELF.R* AXLE, FR. WHEEL...............................
0.3* GEAR BOX ASSY., SPDMT .................* TUBE, TYRE
........................................ 0.9* TYRE, FR.
............................................* COLLAR, FR. AXLE
DISTANCE .......... 0.4* DISC, FR.
BRAKE................................* BEARING, RADIAL
BALL.....................(ADD. 0.1 FOR EACH)* WHEEL FRONT
...................................341112141386157151212121216216910
- 57. Service Item F.R.T. Ref. Part No. Description Reqd.
No./Model(KARIZMA)42313-KRY-930 COLLAR, RR. BRAKE PANEL
SIDE................................................ 143100-KRY-930
PANEL COMP., RR BRAKE
.............................................................
143141-KTC-900 CAM, RR., BRAKE
...........................................................................
143145-149-000 INDICATOR, RR
BRAKE.................................................................
143410-KRY-930 ARM, RR BRAKE
.............................................................................
143434-ME1-670 RUBBER, STOPPER
ARM...............................................................
143125-KRP-981 SHOE COMP.,
BRAKE.....................................................................
(2)45133-KCC-900 SPRING, FR. BRAKE
SHOE............................................................
245134-250-000 BRAKE CAM, DUST SEAL
..............................................................
190301-473-000 NUT, U, 6
MM...................................................................................
190505-425-000 WASHER, 8
MM...............................................................................
192811-10000 BOLT A, BRAKE
STOPPER............................................................
194001-08000-0S NUT, HEX, 8 MM
..............................................................................
194201-20150 PIN, SPLIT, 2X15
MM.......................................................................
195701-06035-00 BOLT, FLANGE, 6X35
......................................................................
112345678910111213141566F - 10REAR BRAKE
PANELRF.15101591214131162377843*PANEL COMP., RR.
BRAKE................. 0.5* SHOE COMP.,
BRAKE......................... 0.4(ONE OR ALL)* ARM, RR. BRAKE
................................ 0.1(INC. RELATIVE PART)
- 58. 12345678910111213141516171841201-KRY-900 SPROKET, FINAL
DRIVEN (40 T)....................................................
141241-KSP-900 DAMPER, REAR
WHEEL.................................................................
442301-KRY-900 AXLE, REAR
WHEEL.......................................................................
142303-KRY-900 SLEEVE, REAR
AXLE......................................................................
142311-KRY-930 COLLAR, REAR WHEEL SIDE
........................................................
142601-AAP-H31 WHEEL COMP.
REAR......................................................................
142611-KRY-931 FLANGE FINAL
DRIVEN..................................................................
142620-KSP-900 COLLAR, REAR AXLE
DISTANCE...................................................
142704-MER-D00 WEIGHT, BALANCE, 10
...................................................................
142705-MER-D00 WEIGHT, BALANCE, 20
...................................................................
(1)42706-MER-D00 WEIGHT, BALANCE, 30
...................................................................
(1)42711-KFN-850R TYRE, REAR 100/90-18,
56P...........................................................
142712-KFN-850 TUBE, TYRE
....................................................................................
190304-KCS-920 NUT, U 10
MM.................................................................................
490504-KFN-850 WASHER PLAIN 22
MM...................................................................
190504-KR3-000 WASHER REAR AXLE
.....................................................................
191253-KSP-901 DUST, SEAL, 30 X 47 X 8
................................................................
191352-KSP-900 O-RING 42
MM.................................................................................
192915-10025-0E BOLT, STUD, II 10 X
25....................................................................
495020-15100 NUT, E
STEM..................................................................................
1* SPROCKET FINAL DRIVEN ................ 0.5* DAMPER, RR. WHEEL
........................ 0.4(ONE OR ALL)* AXLE, RR. WHEEL
.............................. 0.3* SLEEVE, RR. AXLE
............................. 0.5* WHEEL COMP.,
REAR.........................* FLANGE, FINAL DRIVEN
.................... 0.8* BEARING, BALL
RADIAL.....................(ADD 0.1 FOR EACH)* TYRE,
REAR........................................24Service Item
F.R.T.No.Ref. Part No. Description Reqd. No./ModelKARIZMAF - 11REAR
WHEELF.R15162471 12151338225189610142021917211711
- 59. 2519202196150-60050-10 BEARING, BALL RADIAL,
6005.......................................................
196150-60050-10 BEARING, BALL RADIAL,
6005.......................................................
196150-63020-10 BEARING, BALL RADIAL, 6302(UU)
............................................... 1* SPROCKET FINAL
DRIVEN ................ 0.5* DAMPER, RR. WHEEL
........................ 0.4(ONE OR ALL)* AXLE, RR. WHEEL
.............................. 0.3* SLEEVE, RR. AXLE
............................. 0.5* WHEEL COMP.,
REAR.........................* FLANGE, FINAL DRIVEN
.................... 0.8* BEARING, BALL
RADIAL.....................(ADD 0.1 FOR EACH)* TYRE,
REAR........................................Service Item
F.R.T.No.Ref. Part No. Description Reqd. No./ModelKARIZMAF - 11REAR
WHEELF.R15162471 12151338225189610142021917211711
- 60. 123456789101112131464300-KRY-960 SET, COWL UNDER
...............................................................
164311-KRY-960 STAY COMP. R UNDER
COWL............................................. 164317-KRY-960
HEAT GUARD, UNDER COWL
.............................................. 164411-KRY-960 STAY
COMP. L. UNDER COWL .............................................
17711A-ML7-920 LOCK ASSY., SEAT
................................................................
177156-KRY-900 CABLE SEAT LOCK
...............................................................
177160-KRY-900 COVER SEAT LOCK
CABLE..................................................
177200-KRY-860 SEAT COMP.,
DOUBLE..........................................................
17720A-KRY-860 COVER, SEAT COMP., DOUBLE
........................................... 177204-KCC-900 RUBBER,
A SEAT SETTING.................................................
277205-286-000 RUBBER, B SEAT
SETTING.................................................
277206-KFN-850 RUBBER, SEAT CUSHION
.................................................... 277211-KCC-900
CUSHION, SEAT
....................................................................
177215-KRY-860ZA SET, R. RR COWL
(BLACK)...................................................
177215-KRY-860ZB SET, R. RR COWL (SPORTS RED)
....................................... 177215-KRY-860ZC SET, R. RR
COWL (PEARL FADELESS WHITE)................... 177215-KRY-860ZD
SET, R. RR COWL (MOON YELLOW)....................................
177215-KRY-860ZE SET, R. RR COWL (EBONY GREY
ME)................................. 1* LOCK ASSY.,
SEAT.............................. 0.5* CABLE, SEAT
LOCK............................ 0.2* SEAT COMP., DOUBLE
....................... 0.1* SET, R/L RR. COWL
............................ 0.2(ADD 0.1 FOR EACH)* SET, CENTER RR.
COWL ................... 0.231F - 12SEAT ASSY./COWL REARFR.Service
Item F.R.T. Ref. Part No. Description Reqd. No./Model(KARIZMA)1iur
mmeiur mme23576191919192420232318162318141920191719
22221512121111891010132 25264321
- 61. 15161718192021222324252677220-KY6-000 HOOK, SEAT
CATCH..............................................................
177225-KRY-860ZA SET, L. RR COWL
(BLACK)....................................................
177225-KRY-860ZB SET, L. RR COWL (SPORTS RED)
........................................ 177225-KRY-860ZC SET, L.
RR COWL (PEARL FADELESS WHITE).................... 177225-KRY-860ZD
SET, L. RR COWL (MOON YELLOW) ....................................
177225-KRY-860ZE SET, L. RR COWL (EBONY GREY ME)
................................. 177280-AAP-H60ZA SET, CENTRE RR
COWL (BLACK)........................................
177280-AAP-H60ZB SET, CENTRE RR COWL (SPORTS RED)
............................ 177280-AAP-H60ZC SET, CENTRE RR COWL
(PEARL FADELESS WHITE)........ 177280-AAP-H60ZD SET, CENTRE RR COWL
(MOON YELLOW)......................... 177280-AAP-H60ZE SET, CENTRE
RR COWL (EBONY GREY ME)...................... 190101-087-720 SCREW,
HEAD LIGHT SET....................................................
290101-GE0-000 SCREW, HINGE PATCH
.........................................................
790102-GB2-720 SCREW, PAN, 5 X
16..............................................................
290105-KRY-860 BOLT SPECIAL 6 X
22............................................................
190107-GZ4-670 BOLT, BREAK OFF
.................................................................
290320-GC3-000 NUT, SPRING, 5
MM...............................................................
495701-06012-00 BOLT, FLANGE, 6 X
12...........................................................
195701-08012-07 BOLT, FLANGE, 8 X
12...........................................................
1957