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SmartActuator Series - ICR Basic and Plus ELECTROMATE
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What is the “SmartActuator” ?
Actuator Servo Motor Drive/Controller+ +All-in-one, compact, reliable servo performance!ELECTROMATE
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Introducing the ICR SmartActuator Series
• Servo driven• 100% duty cycle• Configurable stroke: 609 mm (24”) • 2 Speed/Force options
– Forces up to 400 lbf– Speeds up to 25”/sec
• No Maintenance• Easy to Install• 5-day Delivery
I(INTEGRATED) C(CONTROL) R(ROD STYLE)
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ICR SmartActuator Series
Two Motion Control Packages(common hardware platform)
Basic Plus
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The ICR Basic Control Features
• Plug-and-Play- Simple set up - No programming- 2-position extend/retract motion
• On-the-Fly adjustability- Independent extend/retract speeds- Force control
• Mid-stroke positioning via sensors
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ICR Basic Operation Options
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ICR Basic – Wired and Ready To Go
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ICR Basic Control Features
• 8 inputs / 3 outputs (4 / 2 implemented)
• 24 Vdc opto-isolated I/O (NPN or PNP)
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ICR Basic – Easy Setup Procedure1. Mount actuator2. Wire extend, retract, enable,
e-stop inputs, and in-position/ fault output cables to PLC
3. Wire 24 or 48 Vdc power supply4. Program PLC5. Adjust extend/retract speed6. Adjust force & GO!!!!
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The ICR Plus Control Features
• Infinite positioning• Stand-alone operation• Indexer programming• Stepper mode (pulse/direction)• Analog position mode• Network communication
- CANopen, DeviceNet, - RS-232 to CANopen
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ICR Plus Control Features
• 8 inputs / 2 outputs (all programmable)
• 24 Vdc opto-isolated I/O (NPN or PNP)
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ICR Plus – Operation Options
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ICR Plus – Single Actuator Setup CANopen
• See User Guide for– Multiple Actuator CANopen– RS232 to CANopen network
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ICR Basic & Plus Common Mechanical Features
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ICR Basic & Plus Mechanical Features
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ICR Basic & Plus Mechanical Features
MOUNTING HOLESFront and bottom tapped& threaded mounting holes
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ICR Basic & Plus Speed / Force curvesBall Screw 2TPI (BN02) Ball Screw 5TPI (BN05)
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ICR Basic & Plus Mechanical FeaturesADDITIONAL SPECIFICATIONS
Item Ball Screw 2TPI (BNO2) Ball Screw 5TPI (BN05)Min – Max Temp 50 -122deg F (10-50 deg C) 50-122 deg F (10-50 deg C)Back Drive Force 7.5 lbf (3.4 kg) 12.5 lbf (5.7 kg)Accuracy 0.003 in/ft (0.02 mm/m) 0.003 in/ft (0.02 mm/m)Base Weight 9.31 lb (4.22 kg) 7.77 (3.52 kg)Weight/unit of SK 0.345 lb/in (0.0062 kg/mm) 0.313 lb/in (0.0056 kg/mm)
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ICR Basic & Plus Screw Life & Critical Speed
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ICR Basic and Plus OptionsMounting• Mounting Plates
• Tube Clamps
• Front Flange
• Trunnion Mount ELECTROMATEToll Free Phone (877) SERVO98
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ICR Basic and Plus OptionsRod Ends• External Threads
• Clevis
• Eye
• Alignment Coupler ELECTROMATEToll Free Phone (877) SERVO98
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Basic and Plus OptionsBrake• Spring-applied, electronically
released
Cables• Signal & Power (5M, Std/IP65)
Switches • MX Style, 12 choicesShunt RegulatorIP 65 ELECTROMATE
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ICR Plus Only OptionsCables• Communication
(1 and 5M, IP65)
Terminator Resistors• Male and female
Starter Kit• USB to CANopen converter• Communication cables• Male terminator resistor
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Power SupplyICR Basic and Plus actuators run off a DC power source
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SmartActuator Certifications
• CE – Certification pending
• RoHs compliant components
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ICR Basic ApplicationsPress Fit - Multiple actuators for coordinated functions
• Parts placement• Press fitting• Stamping• Inserting
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• Diverting• Gating• Sorting• Rejecting
ICR Basic ApplicationsParts Transfer - Single or multiple actuators for:
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ICR Plus ApplicationsComplex applications – utilize indexer programming
• Pick and place• Gantry• Palletizer• Cross axis cutter• Sorter
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ICR Plus ApplicationsParts transfer – Network communications control
• DeviceNet – daisy chain up to 63 units
• CANopen – daisy chain up to 127 units
• RS-232 to CANopen – daisy chain up to 127 units
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Pneumatic Solutions
• Pneumatic cylinder, valve, solenoid, filters, hoses, lubricators, mufflers, condensers, and compressors
• Pros– Low purchase price
• Cons– Limited Functionality – More energy to operate– Costly air leaks– Noisy / Messy
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Integrated Stepper Solutions
• Pros– Low purchase price– Small form factor
• Cons– 50% duty cycle– Torque roll off
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Traditional Electric Solutions
• Actuator, Drive, Motor, Cables, Motor Mount, Coupler
• Pros:– Flexible / higher performance– Eliminates power supply
• Cons:– Requires additional panel space– Requires custom length cables– Expensive: $3,000 - $4,500;
depending on supplierELECTROMATE
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SmartActuator – Application & Design Tools
• Sizing & Selection Software
• SolidWorks 3D Partstream
• Tolomatic Model Builder
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ICR How to order
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Tolomatic’s ICR SmartActuator
• All-in-one servo control• 100% duty cycle• Most competitively priced servo
in its class (~$1,450 US Basic, ~$1,850 US Plus)
• Compact, Durable, Affordable, Easy to Use & World Class Delivery……..
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