Tolomatic ICR Smart Actuator Product Presentation may 2009

SmartActuator Series - ICR Basic and Plus ELECTROMATE

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What is the “SmartActuator” ?

Actuator Servo Motor Drive/Controller+ +All-in-one, compact, reliable servo performance!ELECTROMATE


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Introducing the ICR SmartActuator Series

• Servo driven• 100% duty cycle• Configurable stroke: 609 mm (24”) • 2 Speed/Force options

– Forces up to 400 lbf– Speeds up to 25”/sec

• No Maintenance• Easy to Install• 5-day Delivery

I(INTEGRATED) C(CONTROL) R(ROD STYLE)

ELECTROMATEToll Free Phone (877) SERVO98

Toll Free Fax (877) SERV099www.electromate.com

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ICR SmartActuator Series

Two Motion Control Packages(common hardware platform)

Basic Plus



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The ICR Basic Control Features

• Plug-and-Play- Simple set up - No programming- 2-position extend/retract motion

• On-the-Fly adjustability- Independent extend/retract speeds- Force control

• Mid-stroke positioning via sensors



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ICR Basic Operation Options



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ICR Basic – Wired and Ready To Go



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ICR Basic Control Features

• 8 inputs / 3 outputs (4 / 2 implemented)

• 24 Vdc opto-isolated I/O (NPN or PNP)



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ICR Basic – Easy Setup Procedure1. Mount actuator2. Wire extend, retract, enable,

e-stop inputs, and in-position/ fault output cables to PLC

3. Wire 24 or 48 Vdc power supply4. Program PLC5. Adjust extend/retract speed6. Adjust force & GO!!!!



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The ICR Plus Control Features

• Infinite positioning• Stand-alone operation• Indexer programming• Stepper mode (pulse/direction)• Analog position mode• Network communication

- CANopen, DeviceNet, - RS-232 to CANopen



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ICR Plus Control Features

• 8 inputs / 2 outputs (all programmable)

• 24 Vdc opto-isolated I/O (NPN or PNP)



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ICR Plus – Operation Options



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ICR Plus – Single Actuator Setup CANopen

• See User Guide for– Multiple Actuator CANopen– RS232 to CANopen network



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ICR Basic & Plus Common Mechanical Features



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ICR Basic & Plus Mechanical Features



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ICR Basic & Plus Mechanical Features

MOUNTING HOLESFront and bottom tapped& threaded mounting holes



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ICR Basic & Plus Speed / Force curvesBall Screw 2TPI (BN02) Ball Screw 5TPI (BN05)



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ICR Basic & Plus Mechanical FeaturesADDITIONAL SPECIFICATIONS

Item Ball Screw 2TPI (BNO2) Ball Screw 5TPI (BN05)Min – Max Temp 50 -122deg F (10-50 deg C) 50-122 deg F (10-50 deg C)Back Drive Force 7.5 lbf (3.4 kg) 12.5 lbf (5.7 kg)Accuracy 0.003 in/ft (0.02 mm/m) 0.003 in/ft (0.02 mm/m)Base Weight 9.31 lb (4.22 kg) 7.77 (3.52 kg)Weight/unit of SK 0.345 lb/in (0.0062 kg/mm) 0.313 lb/in (0.0056 kg/mm)



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ICR Basic & Plus Screw Life & Critical Speed



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ICR Basic and Plus OptionsMounting• Mounting Plates

• Tube Clamps

• Front Flange

• Trunnion Mount ELECTROMATEToll Free Phone (877) SERVO98


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ICR Basic and Plus OptionsRod Ends• External Threads

• Clevis

• Eye

• Alignment Coupler ELECTROMATEToll Free Phone (877) SERVO98


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Basic and Plus OptionsBrake• Spring-applied, electronically

released

Cables• Signal & Power (5M, Std/IP65)

Switches • MX Style, 12 choicesShunt RegulatorIP 65 ELECTROMATE


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ICR Plus Only OptionsCables• Communication

(1 and 5M, IP65)

Terminator Resistors• Male and female

Starter Kit• USB to CANopen converter• Communication cables• Male terminator resistor



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Power SupplyICR Basic and Plus actuators run off a DC power source



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SmartActuator Certifications

• CE – Certification pending

• RoHs compliant components



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ICR Basic ApplicationsPress Fit - Multiple actuators for coordinated functions

• Parts placement• Press fitting• Stamping• Inserting



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• Diverting• Gating• Sorting• Rejecting

ICR Basic ApplicationsParts Transfer - Single or multiple actuators for:



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ICR Plus ApplicationsComplex applications – utilize indexer programming

• Pick and place• Gantry• Palletizer• Cross axis cutter• Sorter



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ICR Plus ApplicationsParts transfer – Network communications control

• DeviceNet – daisy chain up to 63 units

• CANopen – daisy chain up to 127 units

• RS-232 to CANopen – daisy chain up to 127 units



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Pneumatic Solutions

• Pneumatic cylinder, valve, solenoid, filters, hoses, lubricators, mufflers, condensers, and compressors

• Pros– Low purchase price

• Cons– Limited Functionality – More energy to operate– Costly air leaks– Noisy / Messy



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Integrated Stepper Solutions

• Pros– Low purchase price– Small form factor

• Cons– 50% duty cycle– Torque roll off



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Traditional Electric Solutions

• Actuator, Drive, Motor, Cables, Motor Mount, Coupler

• Pros:– Flexible / higher performance– Eliminates power supply

• Cons:– Requires additional panel space– Requires custom length cables– Expensive: $3,000 - $4,500;

depending on supplierELECTROMATE


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SmartActuator – Application & Design Tools

• Sizing & Selection Software

• SolidWorks 3D Partstream

• Tolomatic Model Builder



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ICR How to order



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Tolomatic’s ICR SmartActuator

• All-in-one servo control• 100% duty cycle• Most competitively priced servo

in its class (~$1,450 US Basic, ~$1,850 US Plus)

• Compact, Durable, Affordable, Easy to Use & World Class Delivery……..



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Technology

Tolomatic ICR Smart Actuator Product Presentation may 2009