The Building Blocks of the Industrial Network

The Building Blocks of the Industrial NetworkDesign Tools and a look at what’s to come from Panduit!

IN-Room Micro Data CenterProviding a robust and secure network infrastructure to protect the integrity,

availability and confidentiality of control and information data.

Panduit 5 IN’s and Building Blocks

The Issues

Best practices are not followed

• Unorganized inefficient• Hard to find equipment

• Not grounded

• Troubleshooting is difficult

• Cabling cannot be tracked

• Expanding becomes adding another table

• Network performance issues are mostly physical infrastructure


Micro Data Centers (MDC) IN-Room SolutionPre-Configured MDC Based on Your Reference Architecture

• Allows effective deployment of Converged PlantwideEthernet (CPwE) architecture

• Factory assembled to include the connectivity, cable management, and power supply

• Thermally tested and validated for highreliability

• Scalability

– Single part number simplifies the design and execution for a fast and repeatable solution

– Available in various configurations with room for growth without increasing control room footprint

• Security

– Protect the integrity of cabling media and also enable physical layer access control over critical network systems


Micro Data Center – IN-Room Solution

Enterprise/OfficePatchfield used to uplink switch

to level 4 & 5 Enterprise

Server PatchingCross connect between production

servers and switch

Firewall and DMZLogical buffer zone between theEnterprise and Manufacturing

Manufacturing ZonePatchfield used to connect layer 3 switch to layer 2 switches used on

plant floor


Racks And Cabinets

• Single efficient location

• Scalable

• Equipment and cable management

• Grounding

• Security

• Troubleshooting and diagnostics

Racks and Cabinet Features

• Cable managers for organization

– Horizontal

– Vertical

– Front and rear

• Grounding of rack or cabinet

• Segregation of networks

– Corporate

– Demilitarized Zone (DMZ)

– Factory

• Mount DIN Rail devices

Corporate

DMZ

Factory

DIN Rail Mount

Vertical Manager

Horizontal Manager

Rack Grounding

Racks And Cabinets

Network Security

• Design into build

• Full solution• RJ45

• Fiber

• No additional installation or tools required

• Can be installed anytime

• Full solution• RJ45

• Fiber

• Simple to install & remove (tool provided)

Block out / lock in Keyed Connectivity

• Unauthorized network access• Eliminate improper patching

USB Block out

Pre-Configured Industrial

Distribution Frame

High level Industrial Architecture

Industrial Distribution Frame (New)

Industrial Distribution Frame (new)

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IDF in CPWE

Current State - IDF Problems In-consistent deployment of 19” equipment

o Equipment placement

o Cable management placement, utilization

o Slack length

Power management, cords falling out

Insufficient cooling capacity

Thermal alarms

Penetration locations

Poor cable management

Slack length, etc.

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• Pre-Configured Industrial Distribution Frame protects 19” rack mount switches on the factory floor in a Zone Network Architecture.

• Offers consistent equipment deployment while minimizing engineering and installation time.

• Dimensions: 48”H (1219mm) x 24” (610mm) W x 30”D (762mm)

• 26 Rack Units

• Wall mount, dual hinged, UL Type 4, IP66

• Best in class thermal solution with highest cooling capacity in industry.

• Designed for fiber based Cisco 3750X and copper based Cisco 2960S switch deployments.

• Maximum Configuration:

– (2) Cisco 3750X Switches

– (3) Cisco 2960S Switches

– (1) 2U UPS

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Panduit’s IDF SolutionZDF48-RA

• Pre-Configuration: Reduces time required for planning, designing, procurement, and installation for faster implementation (rapid deployment)

• Thermally validated: Panduit Laboratories tested the thermal performance with recommended AC unit and verified the ambient limitations to 50OC.

• Network reliability: Additional back end space is provided to allow for sufficient cooling with 3 times the cooling capacity of typical deployments. Avoid premature equipment failures due to overheating.

• Consistent defined deployment: The standardized pre-configured equipment, accessory layout and cabling instructions assure successive deployments are consistent and repeatable.

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Value Proposition

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IDF Elevation as Installed

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IDF Installation Recommendation

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IDF as Shipped Front view

• Rails set to optimum position

• Fiber enclosure (FRME1U) installed

• Cable management (CMPHHF1) installed

• Fiber management spools

• Patch panels installed

• Cage nuts for 3750s, 2960Ss, UPS

• ESD ports installed

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IDF – Rear Body

• Ground bar installed

• Ground whips installed

• Equipment rest installed

• Equipment power cords

• Strain relief bars

• Cage nuts for equipment mounts

• ESD ports

19IDF – Back Panel

• Copper cable management

– Hook and loop

– D-rings

• Fiber trunk duct

• Power cable management

• DIN Rail

• Fiber trunk management

• Clearance for stack cables

• Cover for AC unit opening

• Enclosure penetration template

• Infrastructure ground cable

• Corrugated tubing for trunk

• Optimized equipment power cords

• Cable routing instructions

• Installation Guide

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Other uninstalled items

• Panduit Items:

– (96) CJ688TGYL Mini-com modules

– (2) UTP28SP8INBU-48 Patch cable

– PUR6004YL-UY Category 6 cable

– FAP12WAQDLCZ FAP modules

– FXE10-10M2Y Fiber Patch cords

– FODRX24Y Fiber Trunk

– FLCDMCXAQY LC Fiber Connectors

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Accessories Ordered Separately

• Other customer supplied:

– (1) Pentair AC Unit: N280416G100

– (2) Cisco 3750X Switches

– (2 to 3) Cisco 2960S Switches

– (1) 2U UPS up to 1500W

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Pre-Configured Industrial Distribution Frame (IDF)

Popular Configuration Drawing (PCD)

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Pre-Configured Industrial Distribution Frame (IDF)

Popular Configuration Drawing (PCD) showing the IDF as part of a typical network deployment

Integrated and Switch Ready Network Zone Systems

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Market OverviewMapping CPwE Architecture from logical to physical

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IN-Frastructure

IN-Route

IN-Panel

IN-Field

IN-Room

Integrated Zone

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Factory Level Network Deployment

• Zone systems with Layer 3 switching manages network traffic locally and can enable virtualization to improve management of the network.

• Switches are deployed in the control panel build and communicate critical traffic between control devices coordinating machine actions.

• Machine level network switches enable communication at the machine device level and communicate back to the control system.

Machine Device

Machine DeviceMachine

DeviceMachine DeviceMachine

DeviceMachine Device

Machine Device

Machine DeviceMachine

DeviceMachine DeviceMachine

DeviceMachine Device

…

…

Zone System

Control Panel

Machine Level

Dielectric Conduit-tedFiber Distribution Cable

DIN mount enclosure to break out and protect buffered fibers

Fiber Panel to create testable permanent links on distribution cable

LC to LC Jumpers to Ethernet Switch uplink

Copper patch panel and horizontal cable distribution

Integrated Network Zone System

Industrial ArchitectureExample of Fiber to the Telecom Enclosure (FTTE)


Allen-Bradley Stratix Switches– Cisco Switching Technology with

Rockwell Software

Fully Validated System– UL approved panel (UL 508A)

– Thermally Validated

– Tested for resistance to shock and vibration during shipment

All 240V devices housed behind a shield for touch-safe access

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Panduit Integrated Network Zone Systems

• 24” x 36” x 12” NEMA 4/12 enclosure

• Stratix 8000 10-port switch

(second switch/expansion not included)

• 1Gb uplink capability

• 8-port Copper Expansion module

• 48-port patch panel for structured cabling; patch cords and jacks included for downlink cabling

• Fiber optic surface mount box for uplink cabling

• IP66 Rated Ingress Protection

• Thermally Validated to 40°C

• Class 1, Division 2 Components

Fully Assembled, UL Approved

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Detailed DescriptionZ23N-SBABD5

expansion capability

2nd device not included




• 8-port DIN-mount patch panel for structured cabling; patch cords and jacks included for downlink cabling

• 8-port DIN-mount patch panel for fiber optic uplink cabling



• Class 1, Division 2 Components


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Detailed DescriptionZ22N-SDAD5




• DIN-rail patching with proper slack management systems for fiber optic uplinks

Gland plate down-link adapters not included




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Detailed DescriptionZ11N-SDD

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Benefits of the Panduit Integrated Solution

Features• Provides single part number ordering

• System is pre-engineered, pre-tested and pre-validated

• Segregated system enables IT safe access

• Standardized and compliant global solution

• Scalable architecture

Benefit

• Accelerate deployments while reducing risk; Delivers up to 75% reduction in time to deploy

0

5

10

Custom Integrated

Plan

Design

Procure

Install

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Product Bulletin

• Zone Systems contain only Class I, Division 2 electrical components

• All Zone Systems are suitable for use in Class I, Division 2 areas

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Hazardous Locations – Oil and Gas Markets

• Layer 3 Stratix 8300 – RA# 1783-RMS10T– Link multiple access layer switches

– Intermediary between the access layer and the control room

– New Zone Parts:

• Z23N-SGABA1

• Z23N-SGABD1

• Z23N-SGACD1

• More systems available on Panduit.com

• NAT (Network Address Translation) – RA# 1783-BMS10CGN, 1783BMS10CGN

– This feature within the switch firmware speeds deployment and network integration

– Allows multiple devices using same IP address on the network

– New Zone Parts:

• Z22N-SHAD4 (20-port version)

• Z22N-SIAD4 (10-port version)


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New Switches available!

• For facilities with centralized UPS

• New Zone Parts:– Z22N-SDAD4

– Z22N-SEAD4

– Z22N-SHAD4

– Z22N-SIAD4

• More systems available on Panduit.com– NEMA 4X in 316 Stainless Steel

– STP and UTP options

– Contact your local Panduit Representative for more information

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Zone Systems

Sometimes you don’t need a new switch– Moving existing switches out of control panel

– Switches owned, but not yet deployed

– Special switch pricing agreements

– Other switch models besides Stratix

Same features of Integrated Network Zone Except– User provides switch

– User mounts switch

– User provides SFP transceivers

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Switch Ready Network Zone Systems

• Z23R-S15– 24” x 36” x 12” Enclosure

– Wiring ready for switch

– Redundant power supplies

– Connectivity for 16 copper downlinks

– Connectivity for 2 MM LC fiber uplinks

• Z22R-S15– 24” x 24” x 12” Enclosure

– Wiring ready for switch

– Redundant power supplies

– Connectivity for 8 copper downlinks

– Connectivity for 2 MM LC fiber uplinks

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Switch Ready Network Zone SystemsAvailable Now!

Z23R-S15

Z22R-S15

High voltage barrier not shown


– Suitable for use with Stratix 5700, 8000, and 8300 models

– Single and dual switch options

– 316 Stainless Steel, Nema 4X enclosure

– STP and UTP options

– Contact your local Panduit Representative for more information

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Switch Ready Network Zone Systems

IntraVUETM by PanduitIndustrial Network Infrastructure Diagnostics

IntraVUE by Panduit

• Provides network diagnostic capabilities in addition to real-time visualization and monitoring of the Industrial Ethernet network

• Assures network uptime for manufacturing plants that use Ethernet technologies

• Over 2,500 networks worldwide with customers in various industries are using IntraVUE

• Full Presentation on IntraVUE – Session 3

Harsh Environment

Industrial Ethernet

Copper Cabling Solutions

HARSH environmentMarket Overview

• Ethernet communications are being adopted in many applications other than the data center and enterprise, e.g. industrial automation, building automation, etc.

• In particular we are seeing increased use of Ethernet in Harsh Environments (Shipboard, Offshore, Refinery, Factory, Transit/Rail, Mining)

• Increasing data rates and more applications are driving 10 Gb/s cabling infrastructure deployment

• Harsh Environment cabling needs to have exceptional fire and smoke performance, be resistant to various oils, fluids and diesel fuels and connections need to be resistant to vibration

• Horizontal cabling for marine applications needs to be certified by regulatory bodies, e.g. Det Norske Veritas (DNV), American Bureau of Shipping (ABS), GermanisherLloyd (GL), etc.

• Useful lifetime is a critical consideration in regards to the horizontal cabling.

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Harsh Environment Industrial Ethernet Copper Cabling

HARSH Environment Product Offering

• Robust cables for harsh environments including Shipboard MUD-resistant cabling for offshore platform and drill ship applications

Cat 6, SF/UTP, 24 AWG, General Purpose, ABS PSFL6004DG-KD

Cat 6, S/FTP, 22 AWG, Harsh, DNV, ABS PSM6004BU-LED

Cat 7, S/FTP, 23 AWG, Harsh, DNV, ABS , GL PSM7004BU-KEM

Cat 7, S/FTP, 22 AWG, Extreme Harsh, MUD-Resistant, DNV, ABS PSMD7004WG-LED

Cat 7, S/FTP, 22 AWG, Extreme Harsh, MUD-Resistant, Armored, DNV, ABS PSMDA7004WG-LED

– Packaging: 500-meter (D) or 1000-meter reels (M) on a Euro (800x1200mm) pallet

• Category 6A TG-style jack CJSM6X88TG developed with modified wire cap and screw-on termination for use with larger diameter PSMD7004 and PSMDA7004 cables. Use standard shielded jack CJS6X88TG for PSM7004 cable

• Category 6 TG-style jack for CJSM688TG for PSM6004 cable. Use CJS688TG for PSFL6004 cable

Harsh Environment Industrial Ethernet Copper Cabling

Harsh Environment Industrial Ethernet Copper CablingCabling Deployments in Cable Transits (RoxTec)Robust cable design exhibits absolutely no performance degradation after install in cable transits

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CONFIDENTIAL

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Horizontal Cable Patch CordsJack Modules Patch Panels• Stranded copper design

for high vibration environments

• Robust jacket compound

• Extended temperature range (-40oC to 85oC)

• Channel & component compliant

• Innovative dual-rated LSZH/CM jacket compound

• 0.230 in. O.D. diameter

• Stranded, flexible 26AWG S/FTP cable design

• Centre de-embedded plug with internal pair manager

• 100% performance tested and serialized

• High-density applications --48 ports 1RU Flat and Angled NEW

• Angled 24p-1RU or 48p-2RU

• Flat 24p-1RU, 48p-2RU or 72p-2RU

• 100% performance tested

• Advanced electrical compensation technology

• 360o

shielding provides superior grounding and suppression to alien crosstalk

• 100% performance tested and serialized

• Channel & component compliant

Complete End-to-End Cabling Solution

http://www.panduit.com/search/?Ne=1&recName=STP6X0.5MOR&N=5000005+952+3002083+&region=MEXICO

http://www.panduit.com/search/?Ne=1&recName=STP6X0.5MOR&N=5000005+952+3002083+&region=MEXICO

Field Terminable Shielded RJ45 Plug ISPS688FA

Connection End

Cable End

Field terminable RJ45 plug

All metal construction – zinc die cast

IP20 rated

8 pin for Ethernet/IP applications

Suitable for Cat 6 / Cat 5e operation

Suitable for STP or UTP cable

Cable type – 22 to 24 awg conductors; stranded or solid

Cable diameters range from 5.0 to 9.0 mm (0.197” to 0.354”)

Suitable for 10/100 and Gigabit data transmission

Suitable for 10 Gigabit data transmission only with PSM7004 cable

MUD RES cables will not mate to this plug. Use CJSM6X88TG jack

Harsh Environment Industrial Ethernet Copper Cabling - Summary

• End-to-end solutions (cabling, connectivity, cabinets) with sales and service support globally

• All solutions are ANSI/TIA-568-C.2 and ISO11801 compliant and carry regulatory certifications (ETL, DNV, GL and ABS – others available - Bureau Veritas BV, GOST)

• Industry-leading channel headroom warranty (Category 6A) assuring a robust solution during installation and over the lifetime of the system – No need for Alien Crosstalk testing, Superior ACR-N which provides improved system SNR and contributes to improved BER

• Robust cable – full foil/braid shielding for high EMI/RFI environments, LSZH for confined spaces, standard harsh jacket (oil/fuel-resistant) or MUD-resistant jacket (extreme chemical resistance, outdoor-rated), extended temperature range -40C to 85C, 22 or 23 AWG stranded conductors perform better in high vibration environments

CONFIDENTIAL

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Value Proposition (continued)

• Cabling exhibits absolutely no performance degradation after installation in cable transits

• Improved energy efficiency with better air flow management due to a smaller and round cross section cable

• Supports both long (100m) & short (3m link) configurations

• Cabling may be combed & neatly bundled and co-located with Cat5e/6 without concern

• 10Gig compliant 48-port 1RU and 72-port 2RU high density patch panels

• All components 100% performance tested and serialized

• Seamless Bonding and Grounding

• PSM7004 Cabling available in QuickNet™ loomed or pre-terminated, pre-tested solution for quick, risk-free installations

• Enhanced system warranty to provide years of service over the lifetime of the installation

Rockwell Design ToolsIAB & Proposal Works

Design Tools

• Buying habits are changing– Customers do most research on internet vs printed, presentations, or shows

– Customers value efficient and accurate project execution especially for technological solutions

– For IA, IT is doing more on the manufacturing floor, especially convergence, and need better understanding of IA subtle differences

– Design tools fill these needs

• Making it easier, faster, better for customers to propose and design project leads to repeated use of our design tools to specify and purchase Panduit products.

Design Tools

• Partners may spend up to 40% time on proposal generation to gain business

• Automation of proposal generation using a design tool frees up time for SI to focus on generating more revenue

• Partners will gain confidence in Panduit solutions through well-guided process and prevented from ordering wrong product

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Panduit Confidential Information - not for Distribution

Design Tools

• Aids in creating a design, selecting parts, and facilitates ordering

• IA Focus is not just pre-sales • Network lifecycle: Plan, Design, Build Operate

• Professional and supported software

• Has a database containing Panduit parts, attributes, docs, links, drawings, video,etc.

• Targeted to Distributor IA Specialists, System Integrators and Technical End Users

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Proposal Works

• This Rockwell Automation tool allows you to configure and select hardware as well as generate BOMs for industrial automation systems. Key Panduit products are included in the tool to provide a complete solution for any configuration you may need.

• Additional support tools have also been created to assist with Panduit product selection and configuration.

• Major Product Categories: Cabinets, Racks, Cable Management, Copper Systems, Integrated Zone Enclosures, Fiber Systems, Cable Ties, Abrasion Protection, Heat Shrink, Identification, Faceplates, Routing, Pathways, Safety, Security, Supports, Fasteners, Terminals, Power Connectors, Grounding, Tools and Wiring Duct.

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Integrated Architecture Builder (IAB)

• Integrated Architecture Builder (IAB) is a Rockwell Automation design tool that creates logical control system and industrial network designs. The Panduit Integrated Network Zone System has been incorporated into the Industrial Network feature to provide the option of selecting a complete network solution with either standalone or distributed designs.

• Major Product Categories: Integrated Network Zone Enclosures and Patch Cords.

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Design Tools

We will take a quick look at how:

• to down load these tools from the Panduit web-site

• to find Panduit solutions in these tools

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Design Tools – What’s Coming t State - RA Tools

• Proposal Works

• Fiber Horizontal Permanent Link

• MSRP Pricing

• IZE and Wyr-Grid update

• Expansion to Control Panel Solutions

• Integrated Architecture Builder

• Extend architecture up CPwE stack, I.e. IDC

• More cabling options

Easy Building Block Approach

Cost Effective Network Architectures & Design Tools THANK YOU!

Micro Data Center IDF Zone System

Example Layout