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Smart Assets Smart Solutions for RFID Oil and Gas
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Smart Assets…Smarter Business
An Aerospace Story
Presenta4on to:
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
The Aerospace Challenge and Response Con0nuous Improvement and Innova0on – Visibility and Traceability
– Tagging thousands of assets (flyable and non-‐flyable) – Enabling new solu0ons across enterprise and across industry – Enterprise level benefits
• High informa0on accuracy • Lower inventory • Less non-‐conformance • Less cost • Labour produc0vity • Reduced inventory and capital cost
“Can’t improve what you can’t measure… Can’t measure what you can’t see.”
– Carlo Nizam, Airbus
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Aerospace Return for Flyable Parts Tagging
“The deployment of high memory flyable tags on airplane seats and life vests reduced the service it took to aMest an A330/A340 aircraO from 14 labor hours to 26 minutes and for smaller airplanes from six labor hours to less than five minutes.”
-‐ Carlo Nizam, Airbus Keynote Speaker RFID Live, 2014
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Tego Integrated Solu<on and Exper<se
§ TegoChipTM a breakthrough passive UHF RFID high-‐memory chip, operable in exis0ng infrastructures
§ TegoTag™ Tags for mul0ple industrial applica0ons, specifically rugged and harsh environments
§ TegoView™ soOware, allows RFID readers to easily read/write to Tego tags to comply with industry data standards
TegoView ™ SoOware: • Supports any EPC Gen 2 fixed or handheld reader
• Can be easily integrated with exis0ng enterprise systems
TegoDrive™ SoOware: • Windows based drag and drop • Open standards for ease of use
Tego is a seasoned solu0on provider: • Experienced with mul0-‐site, varied asset tagging programs
• Expert advisor on compliance. • Delivers customized solu0ons tailored to customer’s needs.
• Configures soOware to facilitate customer’s specific logis0c needs.
Hardware SoDware Implementa<on
The Tego solu4on makes data available on “smart assets” instantly for wireless retrieval with a simple hand-‐held or fixed reader.
The TegoChip™: • Passive and baMery-‐free • Rewritable high-‐memory (up to 32 Kbytes)
• Durable and rugged (withstands high temperatures and radia0on)
• Has a func0onal I2C interface • Fully interoperable UHF Gen2 RFID infrastructure
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Tego’s Role in Aerospace
• Invented TegoChipTM in response to aerospace demand and Airbus RFP
• Championed and co-‐authored the aerospace standard – ATA Spec 2000, Ch.9-‐5 RFID on parts
• Created the industry leading point of use soOware – TegoView
• Working with partners, created the leading tags for deployment on parts
• Led the implementa0on of parts tagging in aerospace
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
TegoChip™-‐ The PlaHorm
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Tego Solu<on for AircraD Maintenance
• Manufacturer
• Part number
• Serial number
• Fabricator
Repair/Depot Aircraft Configuration
Supplier Birth Record Parts Checking Maintenance
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
• Manufacturer • Parts configuration • Incoming Inspection • Repair agency ID • Tested by
• Part number • Aircraft ID number • Airline Stock Number • Overhaul date • Warehoused at
• Serial number • Assembly part numbers • Current Part Number • Serviced by • Received from
• Fabricator • FAA air worthiness • Station Code • Modification upgrade • Shipped to
• Date of manufacture • Build Status • Modification Level • Inspected by • Repair action
• Country of origin • Condition Code • Installed/removed
• Hazardous material code
• Warranty expiration date
Repair/Depot Aircraft Configuration
Supplier Birth Record Parts Checking Maintenance
TegoTags can retain all the data required over the life of the asset
Tego Solu<on for AircraD Maintenance
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
• Manufacturer • Parts configuration • Incoming Inspection • Repair agency ID • Tested by
• Part number • Aircraft ID number • Airline Stock Number • Overhaul date • Warehoused at
• Serial number • Assembly part numbers • Current Part Number • Serviced by • Received from
• Fabricator • FAA air worthiness • Station Code • Modification upgrade • Shipped to
• Date of manufacture • Build Status • Modification Level • Inspected by • Repair action
• Country of origin • Condition Code • Installed/removed
• Hazardous material code
• Warranty expiration date
Repair/Depot AircraD Configura<on
Supplier Birth Record Parts Checking Maintenance
TegoTags can retain all the data required over the life of the asset
8KByte Tags Stores a lifetime of maintenance records Passive Keeps batteries off the aircraft, out of inventory Long data retention times Suitable for parts with long lifetimes Memory survives harsh environments Withstands high temperature, magnetic fields, radiation, RF
Tego Solu<on for AircraD Maintenance
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Aerospace to Energy, Mining & Construc<on Focus on technology plaiorm that brings many downstream advantages:
§ Chip innova0on and point of use reader soOware at the protocol layer § Product integrity & op0miza0on/integra0on with other systems
§ Rapid response/adap0on to product innova0on and/or updates
§ Ease designing new chips, tags and soIware § Enables con0nuous innova0on and backwards compa0bility
§ Straighiorward deployment with solu0on providers, system integrators and tag manufacturers across many industries.
IECEx TegoChip qualifica4on if configured in “W” tag
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Process Industries: The Challenge “Many different job functions touch these critical assets. Keeping track of all data necessary to do meaningful process improvement was problematic ” Chemical Company – Tego Customer
“Who did what when??”
“How many times was it cycled?”
“Is that new sleeve in this one?”
“When was it last rebuilt?”
“Who pressure tested it?”
“How long has it been in service?”
“When did it fail?”
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Process Industries Solu<on: Smart Asset
Tego Smart Asset Solution § Tag asset with High Memory RFID
TegoChip § TegoView Configured to Capture
Cri0cal data and Informa0on § Manufacturing Details § Safety Tips § Cri0cal Opera0ng Points § Key Inspec0ons/Tes0ng Info § Maintenance Records § Warrant/Contact Info § Link to Manuals
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
What Problems are we solving?
Connectivity – Reliability, responsiveness, 100% uptime
Database complexity – Asset data stored in many databases with multiple owners
Communication – Sharing data among all supply chain partners
Security – Share only the data you want
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Component Tracking § Mapping all of the RFID transac0ons from the point of entry into service to
the re0rement of a component provides a means by which all of the non-‐value added processes can be iden0fied and eliminated. Results in inventory reduc0on.
Root-‐Cause Analysis § Component failure or damage trends are quickly iden0fied by RFID data
management processes.
Configura<on Management § RFID data contributes to airplane configura0on management. One great
example is emergency equipment confirma0on check.
TheD and Loss Preven<on § Loss of airplane safety equipment due to theO, especially life jackets, is
quickly corrected with a RFID applica0on.
Tego Solu<on for MRO Applica<ons
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Tego Solu<on for MRO Applica<ons Process Improvement Enabler
§ As a point-‐of-‐use informa0on source, RFID reduces searching, wai0ng, walking and ul0mately process cycle 0mes.
Rework Reduc<on § Iden0fy non-‐standard component and structural repairs with RFID
technology. Quickly disclose the authorita0ve source of such repairs and eliminate the needless replacement or rework which commonly occurs today.
Safety § A mistake proofing measure can be employed by adding safety related data
such as component weight, hazmat, technician qualifica0on requirements, QA requirements, etc.
Accountability § RFID transac0ons result in a traceability previously very difficult to achieve.
This iden0fies the source of NFF trends and improvement opportuni0es in maintenance opera0ons.
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Communica<on § By allowing limited free text, Tego RFID solu0ons provide a means by which
cri0cal informa0on is shared between the OEM and the operator.
Counterfeit Parts § TegoChips provide a secure means of component iden0fica0on that is
extremely difficult to duplicate and easier to trace.
Warranty and Component Life Cycle Management § Enables point-‐of-‐use warranty and component life cycle management
processes that are oOen inadequate in current opera0ons.
Paperless Transac<on § Replaces other paper documents and iden0fies such as the serviceability tag,
aircraO number, loca0ng tags, borrowed parts tag, etc.
Tego Solu<on for MRO Applica<ons
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Modifica<on Level – Quickly iden0fies a component’s modifica0on status.
Lot Management § RFID data iden0fies issues related to specific lots of components, which in
turn assist maintenance in iden0fying and correc0ng issues before they occur.
Task Yield § Enables the tracking and maximizing of component service yield.
Tego Solu<on for MRO Applica<ons
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Data For Lifecycle Asset Management
Opera0ons Part Birth Record Part Loca0on Maintenance
• Manufacturer • Part number • Serial number • Date of assembly • Pressure Test
• Dura0on • By Whom • Date Tested
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Data For Lifecycle Asset Management
• Manufacturer • Part number • Serial number • Date of assembly • Pressure Test
• Dura0on • By Whom • Date Tested
• Loca0on • Shop • In Process • Reactor # • Configura0on
• Status
• Valve Cycles • Date • Who
• Replaced Sleeve • Total Overhaul
• Date • Who
• Shim Replacement
Part Birth Record Part Loca0on Maintenance Opera0ons
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Data For Lifecycle Asset Management
• Manufacturer • Part number • Serial number • Date of assembly • Pressure Test
• Duration • By Whom • Date Tested
• Location • Shop • In Process • Reactor # • Configuration
• Status
• Valve Cycles • Date • Who
• Replaced Sleeve • Total Overhaul
• Date • Who
• Shim Replacement
Part Birth Record Part Loca0on Maintenance Opera0ons
High Memory Tags Stores lifecycle maintenance records Passive Keeps batteries off plant, out of inventory, out of procedure Long data retention times Suitable for parts with long lifetimes: 30+ years Memory survives harsh environments, weather, etc. Withstands high temperature, magnetic fields, radiation, RF
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Smart Assets – new capabili<es, new solu<ons Focus on the data of interest
§ Instead of sharing database of all assets, share only the data on a single asset
Supplements network access § Tag is always available, even when the network is not
Communica0ons channel § Wri0ng to the tag is equivalent to sending a message
Distributed record keeping § Formerly: asset data stored in many databases with mul0ple owners
More advantages § No need for wires, baMeries § Placements can be extremely remote
§ Inside structural elements, hazardous loca0ons
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Challenge & Opportunity § Challenge
§ Engineering & Construc0on – Ac0ve Tag Func0onality § Locate and iden0fy delivered construc0on materials § Out of sequence delivery, storage loca0on – Where is it???
§ Opera0ons – Passive Tag Func0onality “Smart Asset Visibility” § MRO data, 30+ year 0meframe, rugged environment § Fixed loca0on -‐ asset data in one place -‐ physically associated with asset § Support on-‐going maintenance, repair and overhaul at the facility
§ Opportunity – Smart Asset in the field § Informa0on at the source and network § Enhanced security, efficiency, synching § Remote, long-‐life, rugged environments
Source: RFID Journal -‐ 2014
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Benefits for Oil & Gas RFID Tagging Programs can Improve Oil and Gas Business Processes in the following manner:
§ Process Improvement Enabler § Rework Reduc0on § Safety § Accountability § Component Tracking § Root-‐Cause Analysis § Configura0on Management § TheO and Loss Preven0on
§ Improve Communica0on § Reduce Counterfeit Parts § Warranty and Component Life
Cycle Management § Paperless Transac0on § Modifica0on Level § Issues Related to Lots § Improves Task Yield
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Lessons Learned
• World is Changing – whether you like it or not… – Its been done – Aerospace – Roadmap for Oil & Gas – Internet of Things is here TODAY! – Distributed compu0ng for assets is here TODAY! – Genera0onal progression
• Standards founda0on – but not too much… – Its just the star0ng point not the end – Keys: simple, clear, stable, innovate
• Process is cri0cal… – Technology alone is not enough – Process, Process, Process – Leads to realis0c goals and measures
Source: "Internet of Things" by Wilgengebroed on Flickr
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
DEMO
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August 26, 2014 Tego -‐ Pioneering Next Genera0on RFID
Contact [email protected]
for a live demo of TegoView adapted for oil and gas
applica0ons