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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED PUBLIC INFORMATION SY11 - Improving Design Effectiveness with OEM Building Blocks

SY11 - Improve your Design Effectiveness with our "NEW" OEM Building Blocks for Machine and Equipment Builders

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Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

PUBLIC INFORMATION

SY11 - Improving Design Effectiveness with OEM

Building Blocks

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

Agenda

Demonstration

Library Management / Library Object

Automation Productivity

OEM Building Blocks

Challenges

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

Machine Builder Challenges

3

Help me increase

value

Help reduce my time

to market

Help reduce my cost

to engineerHelp reduce my risk

on projects

Help me Manage

Machine Life Cycle

Time to Market

Cost Reduction

Increase Value

Machine Life Cycle Management

Minimize Risk

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

Machine Builder Challenges

4

Time To Market

Cost Reduction

Increase Value

Life Cycle

Minimize Risk

OEM Building Blocks

• Targeted Functionality

• Modular

• High Performing

• Tested

Content Repository

• Version Control

• Life Cycle Management

Engineering Workflow

• Modular, Flexible Building Blocks

• Built for use with Application Code Manager

• Easy Integration

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

OEM Building Blocks

5

Targeting Essential Functionality

TrackingRegistration

Knife

Temperature

Devices

Servo

Servo

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

OEM Building Blocks

6

Composing a function using purpose built blocks allows for greater variability of functions

Hardware Interface – Logix Designer

Device Handler

DataMethod Method

EnergizeCAM

Sequencing

CAM

Calculation

Faceplate

Device

Events

Trend Fault Log

Manual

Operation

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

OEM Building Blocks

7

Flexible Implementation

Standardized Interfaces and

automation productivity tools allow code to

be deployed in different locations

and independently scheduled

Prog_1 Tags

Routines

Prog_11 Tags

Routines

Device

DataMethod Method

Prog_111

Routines

Routines

EnergizeCAM

Sequencing

CAM

Calculation

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

OEM Building Blocks

8

Designed to Work Together

Device Management

Device Handler – Axis

Technology – Cam AlgorithmsApplication – Cam Sequencing

No Product No Bag Rotary Knife Cam Calculation

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

OEM Building Blocks

9

Designed to Work Together

Device Handler – Axis

No Product No Bag Rotary Knife Cam CalculationNPNB – PAC:Prg:Rtn RKCC – PAC:Prg:Rtn

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

OEM Building Blocks

10

Designed to Work Together

Device Handler – Axis

No Product No Bag Rotary Knife Cam CalculationNPNB Profiles:

• Connect

• Disconnect

• CyclicRKCC – Timestamp

Rotary Knife Profiles

• Connect

• Disconnect

• CyclicNPNB – Timestamp

Rotary Knife Profiles

• Connect

• Disconnect

• Cyclic

Rotary Knife Profiles:

• Connect

• Disconnect

• Cyclic

NPNB – PAC:Prg:Rtn

RKCC – PAC:Prg:Rtn

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

OEM Building Blocks

11

Designed to Work Together

Device Handler – Axis

No Product No Bag Rotary Knife Cam CalculationRotary Knife Profiles

• Connect

• Disconnect

• Cyclic

Rotary Knife Profiles:

• Connect

• Disconnect

• Cyclic

NPNB – PAC:Prg:Rtn

RKCC – PAC:Prg:Rtn

RKCC – Timestamp

NPNB – Timestamp

RKCC – Timestamp

Fault – Safe Torque Off

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

Automation Productivity

12

Supporting Engineering Workflows

Application Code Manager (ACM) Partial Import/Export (Studio 5000 Logix Designer®)

Program Parameters (Studio 5000 Logix Designer®) Logical Organizer (Studio 5000 Logix Designer®)

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

Library Management

13

R&D Development

Define ‘base objects’ for control strategies, application functions, and

hardware management

Central Engineering Departments

OEM Building Blocks

Machine Production

Combine ‘base objects’ into machine relevant ‘compound objects’

Workflows for Machine Builders

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

Library Objects

14

Workflows for Machine Builders

R&D

Production

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Library Objects

15

Object Reuse

In multiple projects

Multiple times in single project

Collaborative Engineering

Definition of smaller objects allows for more granular management by more people

Version Handling

Create Library Objects that represent a working state of a project with defined inter-dependencies

Why encapsulate Code into Library Objects?

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Library Objects

16

Library Objects match native containers that are used in the programming

language

Program, Routine, AOI

Containers commonly organized such that [ Container = File = Library

Object ]

Classic Approach

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

Library Objects

17

Inability to group into a single Library Object

Pieces of a container

Multiple containers

Multi-discipline Library Objects

Visualization components becoming part of a Library Object

Documentation becoming part of a Library Object

Classic Approach - Shortcomings

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Library Objects

18

Library Objects defined independent of native containers

Combinations of Routines, Rungs AOI’s UDT’s I/O Modules can be

assembled into a single Library Object

Multi-discipline objects combine to form single Library Objects

Combine control code, visualization objects, documentation, etc.

Application Code Manager (ACM) Approach

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

Library Objects

19

Library Objects represent all components and containers that make up a function

Re-Grouping Library Objects do not impact final project

R&D Workflow

Smaller objects enable lifecycle management and collaborative engineering

Production Workflow

Larger objects can have smaller interfaces enabling lifecycle management for complex machine sections

ACM Approach - Advantages

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

Library Objects

20

Instantiation of multi-discipline Library Objects can be realized using a

single tool

Code, Visualization, Documentation

Individual disciplines function with each other because relationships are

defined by the Library Object

ACM Approach - Advantages

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Demonstration

21

HFFS (Horizontal wrapper)

1

24

PES

Product

Presence

Knife

Fin Seal

Film

Flight Conveyor

3

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PUBLIC INFORMATION

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