Spectacular Success of PMP Intelli-Tissue® 1200 EcoEc Crescent Former Tissue Machine – Quintessence of Simplicity & Technology

www.pmpgroup.com © PMP Group 2016

Presented by Harrison Zhang Sales Director, China

10th April 2016, Nanjing, China23rd China International Disposable Paper Expo & Technical Conference

Spectacular success of PMP

Quintessence of Simplicity and Effectiveness


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Growth in Tissue Sector:

Market Trends – Continues Growth in Tissue Sector

• Hygiene was, is and will always be a pillar of economy

• When Gross Domestic Product (GDP) grows and disposable income increases, the demand for tissue increases in both volume and quality

• Most of the green field projects globally are focused on adding new tissue capacity, especially in emerging markets


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Chinese Government Policy:

Market Trends - Chinese Government Environmental Policy

• Modern technology = clean & safe environment

Pollution reduction policyImplementing state-of-the-art

solutions (higher effectiveness and significantly lower media consumption)

Closing outdated and less efficient paper mills


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Market trends:

Energy Cost Instability – Modern Technology as a Key for Success

• Energy cost reduction through lowering energy consumption

• Alternative energy sources

NOTE: Chosen energy sources, on the basis of futures market


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PMP (Paper Machinery Producer) At a Glance

•Global provider of tissue, paper & board technology•Providing a blend of Technology & Passion•Focused on spectacular achievements (chosen by market leaders)•Over 160 years of experience (est. 1854)•Dun & Bradstreet financial report 2016: Financial Strength: 3A, Risk: 1•Polish-American company•Flexible partner with cultural sensitiveness•Large base of references/6 divisions


262 Projects* for 113 Customers in 33 Countries since 2000

North America

50

Europe70

Asia54

Australia5

Africa1

South America

2

PMP Brand Appreciated Globally

* Single project value over 2 mln EUR


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Tissue Machinery Technology Trends Versus Tissue Quality

Fourdrinier/ BFCF- Single press- Double press- Shoe press

TAD, Structural Tissue

Ultra-premiumTissue Quality

PremiumTissue QualityAcceptable

Tissue Quality

Emerging Markets

Mature Markets

Old Markets

Over 3000 lines installed in the world


PMP Intelli - Tissue® Platform Concept for Tissue Makers Delivery Program

• Complete Tissue Making Lines including stock preparation, stock approach, TM (capacity from 50 to 200 tpd - Intelli- Tissue® EcoEc and Intelli-Tissue® Advanced line) and rewinder

• New Sections of TMs: Intelli-Jet V® Hydraulic Headbox Intelli-Former ® Crescent Former Intelli-Press ®

Steel Intelli-YDTM

Intelli-Hood TM

Intelli-Reel®• Auxiliary Systems (Energy Saving, Mist &

Dust Removal, S&C, Vacuum, Lubrication etc.)

• Designing/Detailing/Pre-Erection & Erection at Site/ Technological Startups

• Engineering Consulting Services


PMP Intelli-Tissue® - Platform Concept for Tissuemakers


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PMP Intelli – Tissue® - Platform Concept for Tissuemakers - Matrix

from 2.4 to 5.6 m

up to 2000 mpm

complete technological lines (turn-key), new sections, rebuilds,

audits and engineering services30 -240 tpd

Intelli-Tissue®- Platform Concept for Tissuemakers

Crescent Former

Technology

project typecapacitydesign speedpaper width

suitable for virgin/

recycled fiber


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PMP Intelli-Tissue® EcoEc Technological Lines

Ecological – Ultralow media consumption

What does EcoEc mean?

Economical – Attractive investment & operating cost


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Intelli-Tissue® EcoEcQuintessence of Simplicity & Effectiveness


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Max design production @ reel: 50 /60 t/d or 75 t/d

Machine trim @ reel: 2850 or 3650 mm

Design basis weight @ wire: 14.5 gsm

Basis weight @ wire: 11 – 25 gsm

Max operating speed: 1200 mpm

Yankee size: 12 feet

Yankee hood: steam

Quintessence of Simplicity & Effectiveness


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Hebei Xuesong:

About Hebei Xuesong Paper

• Hebei Xuesong Paper Co., Ltd., founded in 1987

• Located in Baoding, Henan province, in China.

• The company produces 80,000 tpy of tissue

• Owner of brands such as Xuesong, Jiabei and Haorenjia.


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Hebei Xuesong:

Hebei Xuesong Project Goals

• Daily capacity: up to 140 tpd • Project type: Green field, Integrated

Tissue MillProjects driving factors:• Replacement of old outdated machines• Ultra low media consumption• Repeatable, high tissue quality• High TMs efficiency• User - friendliness of equipment• Economical solution – Attractive ROI


Hebei Xuesong Paper Case:

PMP EcoEc Integrated Tissue Mill Concept Hebei Xuesong Case Study

• Green field investment (location: Baoding, Henan Province)

• Two tissue making lines – PMP Intelli - Tissue® 1200 EcoEc

• Common control room• Warehouse (for raw material and parent

rolls)• Converting space

PMP EcoEc INTEGRATED TISSUE MILL Concept


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Hebei Xuesong Each Machine Data:

Hebei Xuesong EcoEc Integrated Tissue Mill Concept PMP Intelli-Tissue® 1200 EcoEc Technical Parameters

• Grade: Premium Tissue• Furnish: Virgin• Max. Speed: 1200 mpm• Basis weight: 12.5-20 gsm • Reel trim: 2850 mm• Max. Capacity: 68 tpd• Press type: Single press

configuration• YD: 12’ Ribbed Steel

Type• Hood: Steam heated


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PMP Intelli-Tissue® 1200 EcoEc - Quintessence of Simplicity & Effectiveness


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Delivery SplitHebei Xuesong EcoEc Integrated Tissue Mill – (2) PMP Intelli-Tissue® 1200 EcoEc

electrical drives hood & steam systems

vacuum & lubrication systems

(2) rewinders(2)stock approach flows(2)stock prep lines (2) CF machines

DCS

RED – by our companyBLUE – by Xuesong

Hebei Xuesong Mill


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Optimum Cost Solutions Philosophy Hebei Xuesong EcoEc Integrated Tissue Mill Concept

• European technology – project made in Europe (PMPoland S.A)

• Manufacturing Pre Erection in China (PMP IB)

• Main components manufactured in Europe

BENEFIT: OPTIMUM INVESTMENT COST


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User-Friendly SolutionHebei Xuesong EcoEc Integrated Tissue Mill Concept

• High safety factor• User proof solution – TM easy to operate• Easy cleaning – comfortable access to

headbox/press• Automatic control• Clean TM – high quality of parts execution

BENEFIT: USER-FRIENDLINESS OF EQUIPMENT

Felt & Wire Change TimeWire Fabric (3 people)

Press Felt (6 people)

Up to 1 hour

Up to 2 hours


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• High bulk• MD/CD – 1:1.5 – 1:3• CD basis weight profile: 2σ cov less than 2%• Moisture profile: 2σ less than 2%

Premium Tissue QualityHebei Xuesong EcoEc Integrated Tissue Mill Concept

BENEFIT: PREMIUM TISSUE QUALITY


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• Attractive ROI (less than 3 years)

Economical Solution Hebei Xuesong EcoEc Integrated Tissue Mill Concept

• Combination of European technology and Asian execution

• Standardization – shorter execution cycles

• Fast grades readjustment• 4-6 people enough to run the line (stock

prep/TM/rewinder)• No basement building philosophy –

lower investment cost (up to 30 %)

BENEFIT: ECONOMICAL SOLUTION – ATTRACTIVE ROI


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Investment Cost Optimization:

Investment Cost Optimization Hebei Xuesong EcoEc Integrated Tissue Mill Concept

• Simplified building – a smaller footprint than (2) independent machine rooms and no basements

• Crescent Former TM shorter in length (up to 10%)

• Less civil work required (30%)• Up to 50% less replacement parts

required (common spares)

BENEFIT: ECONOMICAL SOLUTION – ATTRACTIVE ROI


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Higher Product Flexibility Hebei Xuesong EcoEc Integrated Tissue Mill Concept

• Product (more adjustment options, better effectiveness, standardization)

• 4 operators per 2 lines (less people, interchangeability)

BENEFIT: PRODUCTION & PRODUCT FLEXIBILITY


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Shortening of Delivery Time:

Shortening the Delivery Time Hebei Xuesong EcoEc Integrated Tissue Mill Concept

• Optimized execution cycles (8-10 months TMs ready for shipment)

• Interchangeability of components between machines including SPR

• Saving costs on replacement parts (up to 50%)

BENEFIT: FASTER DELIVERY – FASTER PRODUCTION


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Media consumption achieved on Hebei Xuesong EcoEc machine with high efficient Duo Hood design:• Steam: 2.2 T/T• Electric(approach & TM): 350 kW/T

Ultra-Low Media Consumption The Best On The Market - PMP Intelli-Tissue® 1200 EcoEc

BENEFIT: HIGH EFFICIENCY


Henan Hulija Machine Data:

Henan Hulija Tissue Mill PMP Intelli-Tissue® 1200 EcoEc Technical Parameters

• Grade: Tissue• Furnish: Virgin• Max. Speed: 1200 mpm• Basis weight: 12.5-20 gsm • Reel trim: 2850 mm• Max. Capacity: 50 tpd• Press type: Double press

configuration• YD: 12’ Ribbed Steel

Type• Hood: Steam heated


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Ultra-Low Media Consumption The Best On The Market - PMP Intelli-Tissue® 1200 EcoEc

Media consumption figures achieved on Henan Hulija Intelli-Tissue® 1200 EcoEc machine with a simplified Intelli-Hood ® :• Steam: 1.9 T/T• Water: up to 6-7 m3 /T• Electric(approach & TM): 271 kW/T

BENEFIT: HIGH EFFICIENCY


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Ultra-Low Media ConsumptionThe Best On The Market - PMP Intelli-Tissue® 1200 EcoEc

Simply the best


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Ultra-Low Media Consumption – The Best On The Market - PMP Intelli-Tissue® 1200 EcoEc

Simply the best


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Summary:• Premium tissue quality • Ultra-low media consumption level• High return on investment• Compact design • Professional approach in project

execution

Summary – EcoEc Revolution Has Been Continued! PMP Intelli-Tissue® 1200 EcoEc


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Eco revolution has been continued:• New project for Heibei Jinboshi Group (2016)

Integrated Tisue Mill (2)PMP Intelli-Tissue® 1200 EcoEcMax. Speed: 1200 mpmBasis weight: 12.5-25 gsm Reel trim: 3650 mmMax. Capacity: 75 tpdYD: 12’ Steel Type

Summary – EcoEc Revolution Has Been Continued! PMP Intelli-Tissue® 1200 EcoEc


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In case of questions contact:Maja Mejsner – Director Business Development & Marketing PMP

([email protected])