PR03 - Discovering the Functionality of the Rockwell Automation Library of Process Objects

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

PUBLIC INFORMATION

Discovering the Functionality of the Rockwell Automation® Library of Process Objects


Agenda

Demos, Discussion, Questions

What’s Coming?

What’s New in Release 3.5?

What’s in the Library of Process Objects?

Overview

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.Rockwell Automation TechED 2015 @ROKTechED #ROKTechED 3

PLANT-WIDEControl and Optimization

SCALABLEand Modular

SECUREOpen and Information-enabled

FLEXIBLEDelivery and Support


Overview


Reusable Library for Design Productivity

Suite of control and HMI

objects to accelerate project

engineering

Role-based feature set for

Operation

Maintenance

Engineering

5

Rockwell Automation® Standard Library – “Out of the Box”


Library Philosophy

Standard Applications

Control Strategies

(Control Modules)

Library Hierarchy

Devices (valves, motors /

drives, control algorithms,

transmitters, etc.)

Logix5000™ function

blocks, faceplates and

graphic objects

Level control, temperature

control, etc.

Mixer/Reactor, etc.

ExampleIncluded

in base

system

System

Add-On

Custom

Purchase

Logix Programming and

Visualization Tools

Devices

(Process Objects)


Key Benefits

7

Improvements in:

System “out-of-the-box” experience

Engineering efficiency, plus tools, for solution providers

Lets you focus on application engineering rather than building base blocks

Consistency of application solutions from multiple delivery partners

Predictability of system behavior

Library managed by Rockwell Automation®

Consistent engineering library framework

In line with customer expectations

TechConnectSM support

Ask for “PlantPAx® Support”


Demonstration

8

Over the next few slides, we’ll present and demonstrate how to:

Add a P_Motor instance in Logix, connect its I/O

Add a motor graphic symbol to a display

Link the HMI to Logix via Global Object Parameter

Start and stop the motor

Add blocks to build up functionality, and add related devices

Items marked (see below) can be demonstrated on the PlantPAx®

Maintenance Trainer during or at the end of the session

There should be enough time to show most, if not all, of the demo items

DEMO!


Installing the Library: Logix Components

9

For Add-On Instructions (AOIs), import only the ones you need.


All Dependencies Are Imported

10

IMPORTANT: All dependencies are included in the AOI import file Embedded AOIs and all required data types (UDTs, STRINGs)

Example: the P_Motor instruction uses P_Alarm and P_Mode


Use RUNG Imports if Available

11

Some instructions provided with both AOI import and RUNG import files

A RUNG import includes all the associatedTags and UDTs for In/Out Parameters Example: Fault Codes

Import the RUNG(to a LadderDiagram routine)

Do this once, even ifyou are implementingin Function BlockDiagram Then simply delete

the rung of logic

All the other stuffyou need stays


Installing the Library: HMI Components

12

First, add the library components to your HMI

application (FactoryTalk® View Site Edition or

FactoryTalk® View Machine Edition)

1. Import the Images – all the .PNG files

2. Import the Global Objects – all the .GGFX files

3. Import the Displays – only the .GFX files you need

The order is important: each item depends

on the previous items

Add any platform-required items (Tags,

Macros, etc.) See Release Notes.


Displays: Just the Ones You Need

Each faceplate, Quick or Help popup counts as only one Display … even though the faceplate has multiple tabbed views.

Many instructions useP_Mode, P_Alarm, P_Gate

...so don’t forget to include

their Help and Configuration

Displays.

Include common Displays

Common Analog Edit (SE)

13


Create an Instance: Logix

14

Add the instruction: in Ladder (LD), Function BlockDiagram (FBD), or Structured Text (ST)

Create its backing tag

Controller orProgram scope

You can do this online Actually, you can

do all of this,including importingAOIs, graphics online


Connect Its I/O


Open your Display

Drag and drop the graphic symbol

From the appropriate “… Graphics Library” GGFX file

Note the updated graphics, with .PNG images, throughout the library

Create an Instance: FactoryTalk® View

16


Create an Instance: Link It Up

17

Just one Global Object Parameter


Default Configuration

IMPORTANT:

Every instruction defaults to the

simplest, basic device configuration.

Motors: outputs only with no run feedback

Valves: outputs only with no limit switches

Additional features are used

if you configure / enable them

Defaults are listed in the Reference

Manual for each instruction

18


Add Run Feedback

Link the run feedback

input in the code

Open the faceplate and

enable Run Feedback

checking

Engineering tab:

Has Run Feedback

Maintenance tab:

Use Run Feedback

19


“HAS” and “USE”

20

Has: the function exists, is coded

Under control of Engineering

If an AOI does not have a function, it is not visible to

operators or maintenance

Use: the function should be used as intended

Under control of maintenance

Allows bypassing or disabling a function temporarily

Maintenance Bypass Indicator

Has but not Used


Designed Around User Roles

21

Operation, maintenance, engineering tabs

Predefined security model

User profiles for:

operator

operating supervisor

maintenance

maintenance supervisor

manager

engineer

administrator


Operation: What Shut Us Down?

22

Interlocks with first-out

Access to logic for complex interlocks

Snapshot when logic triggers shutdown


Operation: Where Am I Right Now?

23

Quick access to

detail displays

Highlight of current state

Available commands

and data entries

are obvious

Tooltips

Help displays


Operation: What Keeps Us from Running?

24

Several objectfaceplates have aDiagnostics Tab

Any device with“Sts_NotRdy”

Motors, Valves,Drives, Regulatory

Not Ready(“Nrdy_xxxx”)bits highlightindividual causes


Maintenance: Find, Work Around Faults

25

Goal: no need to force I/O or change code to bypass typical issues

Bypass run feedback, position feedbacks

Substitute PV (discrete or analog input)

Maintenance bypass

indicators

Follow the trail

of breadcrumbs


Maintenance: Tools to Maintain Equipment

26

Bypass Interlocks

and Permissives

(as allowed by

engineering)

Maintenance data

collection

Motor runtimes

and start counts

Valve stroke

times and counts


Engineering: Configuration Management

27

Instantiation tools to

speed development

and roll-out

Restricted HMI

configuration

access for

changes


What’s in the Library of Process Objects?


Library of Process Objects

29

Add-On Instructions for Logix V18 or later

Graphic Symbols and faceplates for

FactoryTalk® View SE and

FactoryTalk® View ME V7.0 or later

Reference Manuals

Additional AOIs, Tools, Reference Information

Current Release: V3.1-04

V3.5 coming SOON!

• Motors:

Single speed, two speed, reversing,

hand-operated (monitor)

• Variable Speed Drives:

PowerFlex® 753, 755, 523, 525

Generic VSD for PF4 / 40 / 70 / 700 / DC / 7000

• Valves:

Solenoid-operated, motor-operated,

mix-proof, hand-operated (monitor)

• Analog inputs with scaling and threshold alarms: single, dual, multiple; input channel diagnostics

• Advanced analog input adds rate of change, square root extraction, and deviation alarms

• Analog output (manual loading station)

• Control valve (analog or pulse, with feedback)

• Flowmeter or weigh scale dosing, with dribble and self-tuning preact

• Simple sequencer, manual prompt

• Continuous Control: PIDE (wrapper AOI), Hi/Low Select, Fanout



30

• Updated graphics:Softer imagesEven gray when normal

• Enhanced navigationBoth upstream and downstream

• Permissives with bypass

• Interlocks with First-Out indication and Bypass

• Motor runtime, Starts, Restart Inhibit

• 2-state Valve Statistics

• Standard Modes and Alarms

Better alignment withANSI/ISA-18.2-2009 andFactoryTalk® View 8.0,including Operator Shelving,Program Suppression and Maintenance Disable

• Discrete Logic with snapshot

• Discrete Input with alarm

• Discrete 2-, 3- or 4-State Device

• n-Position Device (up to 8)

• Discrete Output (with Pulsing)

• Tank Strapping Table

• Logix Diagnostics

• CPU Utilization Monitor

• Task Monitor

• Controller Redundancy Monitor

• Change Detector

• Faceplates for built-in instructions:

• PIDE RMPS TOT

• IMC CC MMC


Simple Sequencer

31

Detail – scrolls steps

Shows Input, Output states, values

Manual Prompt capability

Shows “Waiting For” conditions


Operator Prompt

32

Multiple capabilities

Message to operator

Data to operator

Selection by operator

Data from operator

Text from operator


PID Enhanced

33

“Wrapper” for PIDE

PlantPAx® Modes, Alarms Hi-Hi deviation, Hi deviation,

Lo deviation, Lo-Lo deviation,

Interlock Trip, Fail

PlantPAx® parameter naming

All PIDE capabilities Latest release: End user

can enable Autotune

Plus: Powerup Loop Mode, CV, SP

Interlock with CV and trip alarm

Override Mode is a “full” owner


High / Low Override Selector

34

For CV High-Select or Low-Select (CV Override)

applications

Up to 6 primaries (upstream CV sources – PIDE, P_PIDE) Kp * E offset calculation for each primary Avoids winding up due to noisy PVs

Highest or Lowest CV

is selected, others biased

so error must change sign

on another loop before it

can become selected.


Graphics for APC Instructions

35

Symbols and faceplates for Advanced Process Control (APC) built-in instructions IMC (Internal Model Control) – 1 PV, 1 SP, 1 CV

CC (Coordinated Control) – 1 PV, 1 SP, 3 CVs

MMC (Modular Multivariable Control) – 2 PVs, 2 SPs, 3 CVs


Operator “Quicks”

36

Simple operator-only faceplates for devices

Call-up options:

Always show Quick; always show full faceplate

Or set by login privileges: Quick for Operator, faceplate for Maintenance


Enhanced Navigation

37

Enhanced navigation in faceplates

Motor, Valve, etc.: to Interlocks, Permissives

Interlocks / Permissives to conditions

Conditions can be inputs, P_Logic instance, whatever

P_PIDE:

Back to PV source

Forward to CV destination

Analog Inputs:

to source input channel

for diagnostics


Drives: Fault Code Lookup

38

Fault Code Description lookup: all Drives AOIs

Read fault code from drive Datalink from PF7x / PF7xx / PF525

MSG get from PF4 / PF40

Fault code / description tables in Controller Tag Linked to AOI instance via In/Out Parameter

Populated by configuration spreadsheet tool

Codes and descriptions for all PowerFlex®

Drive Families included in Template ACDs


Enhanced Alarms

39

Library requires Logix 18 or later, FactoryTalk® View 7.0 or later

FactoryTalk® Alarms and Events support for ANSI/ISA 18.2-2009:

Suppression by Design (Program Suppress)

Out of Service (Maintenance Disable)

Shelving (Operator Shelve) with Shelf Time

Handshaking with FTAE Server

New Alarm Configuration popup

Shelf Timer, Auto Un-shelve, Program Un-shelve

e.g., shift change

Custom Alarm text


IMC Integration

Add-On Instructions for Overload Relays

P_E3Ovld E3 and E3 Plus Overloads,

DeviceNet or EtherNet/IP(via 2100-ENET)

P_E1PlusE E1Plus Overload

communication moduleon EtherNet/IP (193-ETN)

P_E300Ovld E300 Overload on

EtherNet/IP

Current, Voltage,Ground Fault sensing

51


IMC Integration

SMC™-50, SMC-Flex, PowerFlex® 525

52


Other Features

42

Comm Status / Simulation

Source & Quality

Alarm Test Severity Mapping


Color Change Tool

Export displays and global objects from FactoryTalk® View Studio

Modify using the color change tool

One color palette

By function

e.g., “Running”,

“Energized”, “Fault”

Apply to all exported

displays and global objects at once

Import modified displays and global objects into FactoryTalk® View Studio

43


Online Instance Configuration Tool

Microsoft Excel workbook

Uses RSLinx® Classic to configure controller online Requires RSLinx® activation (Gateway, OEM); cannot use RSLinx® Lite

Preconfigured sheets (tabs) for PlantPAx® AOIs All configuration parameters, including local tags

Read configuration from controller

Store as archive for disaster recovery Modify configuration using Excel (32-bit!) Tab for each AOI (class)

Write configuration to

controller: ONLINE ( ! )44


Alarms Builder and Tag Data Editing Tool

Alarms builder

Creates alarm XML import files: for FactoryTalk® Alarms and Events

polling-based tags

for FactoryTalk® View ME

Preconfigured definitions for Rockwell Automation® Process Library V3.0 AOIs

Alarm tag parameters use underlying Logix tag parameter values

45

Tag data editing tool

Edit multiple tag data values Including AOI Local Tags (strings)

In spreadsheet-like table

Copy / paste / import / export / filter

functions

Use with any Logix data types:

UDTs, AOIs, etc.

Alarms builder and tag data editing tool can be used independently


Alarms Builder: QuickBuild

QuickBuild creates an XML alarm import file using these settings: Creates FactoryTalk® Alarms and Events discrete alarms

Creates alarm only if P_Alarm “Cfg_Exists” = 1

AckRequired is set to true (AckRequired handled by P_Alarm AOI)

Latched is set to false (ResetRequired handled by P_Alarm AOI)

P_Alarm severity is mapped to FactoryTalk® Alarms and Events severity if necessary

P_Alarm Cfg_Desc (description) text added to FactoryTalk® Alarms and Events alarm message

FactoryTalk® Alarms and Events alarm name set to object’s tag name + alarm name (‘TI101_Alm_HiHi’)

FactoryTalk® Alarms and Events alarm view command set to call up object’s faceplate

FactoryTalk® Alarms and Events alarm class set to controller name, program name, tag name, tag type

FactoryTalk® Alarms and Events alarm status and control handshake tags automatically populatedto link to P_Alarm for acknowledge, suppress/unsuppress, disable/enable, shelve/unshelve

46

TIP: Set up

alarms using

online (Excel) configuration

spreadsheet,

then build FactoryTalk®

Alarms and

Events using QuickBuild


LogixView Utility (LVU)

47

Logix Library Builder

Build Library

Controller Configuration

Builder

Drag & Drop Instances

HMI Display Template Builder

HMI Configuration

Builder

Build Application

http://www.nicsystems.com/images/PLC/rslogix5000.gif




http://www.plctalk.net/qanda/uploads/RSViewStudio.JPG





Additional Libraries

48

Library of Steam Table Objects Given Temperature find P(sat)

Given Pressure find T(sat)

Given P, T find Enthalpy, Entropy, Specific Volume

Properties given Enthalpy, Entropy

Properties given Pressure, Enthalpy

Properties given Pressure, Entropy

Library of Logix Diagnostic Objects Logix CPU Utilization, Task Monitor, Redundancy Monitor

Logix Change Detector

64-bit Integer Math, Time and Date Math Libraries Added in 3.0: T_Sync – gets controller time from an NTP Server


How Do I Get These Tools?


Product Compatibility and Download Center

URL: http://www.rockwellautomation.com/global/support/pcdc.page?

Search “Process Solutions”

or “PlantPAx®”

Library, tools, sample projects

Templates

Samples App

Pipeline Pump Station

LogixView Utility

Talk to presenter or Global Process Technical Consultant (GPTC)

49

http://www.rockwellautomation.com/global/support/pcdc.page


Where to Find More Information

Online Literature Library Rockwell Automation® Library of Process Objects

Product Profile: Pub. PROCES-PP008

Rockwell Automation® Library of Process ObjectsReference Manual: Pub. PROCES-RM002

Rockwell Automation® Library of Logix Diagnostic ObjectsReference Manual: Pub. PROCES-RM003

Add-On Instruction Reference Manuals:Pub. SYSLIB-RMxxx

49


What’s New in Release 3.5?


3.5: Application Strategy Templates

41

Pre-configured function block diagrams of common process control strategies

Fully documented and tested

Reduce implementation time

Minimize risk

Template categories

I/O Processing

Regulatory Control

Procedural Control

Motors, and Valves


3.5: Language Switching

41

Use native FactoryTalk® View language switching capability

Translated versions of Process Library will be provided

Static (non-controller) text on HMI displays will be language switchable


3.5: Premier Integration

Supported HART modules: 1756: IF8H, IF16H, OF8H, IF8IH, OF8IH

1794: IF8IH, OF8IH, IF8IHNFXT

1734sc: IE2CH, IE4CH, OE2CIH

1769sc: IF4IH, OF4IH

Foundation Fieldbus: EN2FFR

PROFIBUS PA: EN2PA-R/A, EN2PAR/B

Endress + Hauser EtherNet/IP: Promag 53, 100, 400

Promass 83, 100

Liquiline CM44x, Liquistation CSFxx

41


3.5: Lead / Lag / Standby

55

Control a group of parallel pumps, fans, or motors

First–on / Last–off, or

First–on / First–off

Configurable Preference, Priority

User input for Dynamic Priority

“Rotate” command to cycle lead

Rotate on all-stop

Alarm if demand cannot be met

Up to 30 Pumps / Blowers / Motors


3.5: Deadband (Bang-Bang) Controller

56

On-Off control of analog PV Raise and Lower Setpoints

Raise and Lower Outputs

Q and Q-not Outputs

Deviation Alarms

High Deviation above “Lower” SP

Low Deviation below “Raise” SP

Deadband for each threshold

Auto and Manual Loop Modes

Full PlantPAx® ownership Mode model


3.5: HMI Improvements

57

Global Objects: simulation indicator

Discrete Alarm indicator Object

Faceplate Help display consolidation

48 dedicated

displays reduced

to 16 multipurpose

displays


What’s Coming?


Post-3.5: More Integration

59

3.5-xx Maintenance Releases: Objects Added

Intelligent Motor Control: Medium Voltage

PowerFlex® 7000 Drive

857-Series Overload Relay

4.0 (2016)

Lighter-weight Analog Inputs

Removing P_Mode from analogs

Status / Alarm Thresholds become .Cfg (configuration)

Other advances depend on product releases (Logix, View, etc.)


Studio 5000® Object Configuration

60

Intuitive design-time configuration

interface

Consistent experience w/ objects

and firmware instructions

Eliminate need for disparate tools

Store control, alarm, and historian

configuration in one place using

extended memory


Studio 5000® Architect: Library Integration

61

Drag and Drop to HMI and Controller Projects Content supported in first release will be Graphics,

Global Objects, Images, Macros, and View ME Tags

Rockwell Automation® Library of Process Objects included


Post-3.5: What Do You Need?

62


Demos

Discussion

Questions

DEMO


About the Demo Hardware

64

Used with PlantPAx® curriculum (PRS013, PRS015, PRS018)

Configuration Fundamentals, Troubleshooting, System Integration

Common PlantPAx® configuration

Redundant controllers, Distributed HMI image

Device Level Ring (DLR) Ethernet

Drive, starters, overloads

HART Analog I/O

HW/SW for maintenance scenarios

Switches create opens, shorts

Software scenarios to debug

Trainer Hardware: ABT-TDPAX

www.rockwellautomationteched.com

Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC INFORMATION

Rockwell Automation TechED 2015 @ROKTechED #ROKTechED

THANK YOU for your interest!

Technology

PR03 - Discovering the Functionality of the Rockwell Automation Library of Process Objects