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Piezomotors Dr. V. Lavrinenko – Kiev Technical University, Ukraine A. Tyshko – Halliburton, USA Exton April 2, 2008 Piezomotors, presentation April 2, 2008 V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

Piezomotors presentation for Halliburton, V. Lavrinenko, A. Tyshko 2008

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Piezomotors, Presentation at Halliburton facility (NUMAR) in Exton, PA, 2008 on principles of operation and possible applications for oil and gas industry. Dr. V. Lavrinenko designed the first practical piezomotor in 1964 (USSR Patent #217509, 1965) and later designed and produced in Kiev Polytechnic Institute a line of piezomotors for different applications. A.Tyshko, Principal E. E. at Halliburton and a former Dr. V. Lavrinenko co-worker in Kiev Polytechnic Piezoelectronics Laboratory, is involved in the design of the logging tools for oil and gas industry.

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Page 1: Piezomotors presentation for Halliburton, V. Lavrinenko, A. Tyshko 2008

Piezomotors

Dr. V. Lavrinenko – Kiev Technical University, Ukraine

A. Tyshko – Halliburton, USA

Exton April 2, 2008

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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Ukrainian patents

V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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Scope

1. Introduction to the principles of operation

2. Possible application for oil well logging business

3. Limiting factors

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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Electrical to mechanical energy conversion

Electromagnetic motor – traditional motors using magnetic field created by electrical current flowing through the windings, exciting magnetic field and producing mechanical force, converting into torque.

Piezomotor – other kind of motors using electrical field – voltage – applied to the piezoactuators, converting mechanical vibration of the actuator into force through the mechanical contact.

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, A. TyshkoV. Lavrinenko, A. Tyshko

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

Page 5: Piezomotors presentation for Halliburton, V. Lavrinenko, A. Tyshko 2008

Principles of operation

Input power – AC voltage - is applied to the piezoceramic actuator of the piezomotor at the resonant frequency thus exciting mechanical

vibrations of the actuator located mostly in the stator of motor. Piezoelectric ultrasonic motors are driven by tangential stresses in the interface between stator and rotor (direct contact) or pusher and rotor (indirect contact).These stresses are generated by elliptical motion of the material points of the stator or rotor surfaces and depend on frictional processes in the contact area. The contact mechanics of the piezoelectric ultrasonic motors determines the operational characteristics like rotational or linear speed and torque or force or transmitted mechanical power and efficiency.Lifetime and wear properties of piezoelectric motors are also determined by contact mechanics and depend upon temperature

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V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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Direct contact between Piezoelement PE and rotor

V. Lavrinenko, A. TyshkoV. Lavrinenko, A. Tyshko

AC generator

Piezoelement

Rotor

Point of contact

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V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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Friction contact between Piezoelement PE and rotor via pusher

V. Lavrinenko, A. TyshkoV. Lavrinenko, A. Tyshko

Pusher

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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Reversible piezomotor

V. Lavrinenko, A. TyshkoV. Lavrinenko, A. Tyshko

Counterclockwiserotating motor

Clockwiserotating motor

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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Application of the piezomotors are based on the following properties

1. simplicity; 2. small size and small step – widely used for cameras, optical systems scanning and micromanipulators, minimal step may be in order of the fractions of angle second so piezomotor is considered the ideal positioning device;3. high torque – up to 50N*m (~35lb*ft) for currently produced motors – used for ball valves for gas, oil and other liquids – currently produced in Ukraine, 500,000 cycles; 4. low rpm without the gearbox and wide speed range (from <1 to >5,000 rpm) make possible direct drive; 5. nonmagnetic application – used for NMR systems in medical equipment;6. low noise operation both mechanical and magnetic;7. ability to work up to 250C and higher depending on the piezoceramic;8. piezomotor combines motor and a break eliminating a need in separately controlled breaks;9. piezomotor output power does not depend upon the mass of the rotor thus providing low delay time, which is important for close loop systems;10. piezomotor is able to reconnect electrical circuitries in milliseconds making possible to switch current while voltage is crossing zero;12. reliability and lifetime depend upon a friction pair and currently is in the range of 500 to over 5,000 hours for room temperature, sample tested for 50h at 200C.13. mechanical overload does not destroy piezomotor

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

“Hedgehog” pusher design, current production by Piezoelectronic Lab

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, Ph. D, A.TyshkoV. Lavrinenko, Ph. D, A.TyshkoV. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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100W piezomotor, 10n*m torque @ 100rpm, OD 120mmby Piezoelectronic Lab

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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50n*m torque @ 20rpm, OD 120mm by Piezoelectronic Lab

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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Reversal piezomotor with position sensor for computer controlby Piezoelectronic Lab

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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Ball valve with reversal piezomotor actuator, more than 10,000 produced by Piezoelectronic Lab

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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Different ball valves by Piezoelectronic Lab

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

Page 17: Piezomotors presentation for Halliburton, V. Lavrinenko, A. Tyshko 2008

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

Proposed actuator for electromechanical high current switch by Piezoelectronic Lab

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D, A.Tyshko V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

Page 18: Piezomotors presentation for Halliburton, V. Lavrinenko, A. Tyshko 2008

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V. Lavrinenko, A. TyshkoV. Lavrinenko, A. Tyshko

Proposed actuator for electromechanical high current switchby Piezoelectronic Lab

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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Linear piezomotor, Manufactured by PI – Germany, first samples produced by Piezoelectronic Lab

V. Lavrinenko, A. TyshkoV. Lavrinenko, A. Tyshko

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Torque vs. rpm for wave ultrasonic motor OD 40mmInformation from PI - Germany

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PZT ceramic parameters drift vs. time and temperature,

Information from PI - Germany

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Summary

1. Piezomotors may solve some problems with high current / high voltage electromechanical switches operating downhole especially in the strong magnetic fields – in NMR antennas.

2. Low rpm / high torque actuators may be used for calipers

3. Remote controlled ball valves operating without gearboxes are tested, manufactured and used in Ukraine, they may reliably regulate oil, gas, water or mud flows.

4. With over 40 years of experience with piezoceramic materials Dr. Lavrinenko and his Laboratory of Piezoelectronics of National Technical University “KPI” in Kiev, Ukraine may be useful for energy service companies in wide range of applications including piezomotors and other actuators and piezotransformer based power supplies.

V. Lavrinenko, A. TyshkoV. Lavrinenko, A. Tyshko

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V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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Contacts

Viacheslav Lavrinenko, Ph. D. in E.E.Laboratory of Piezoelectronics, KPI, Kiev, Ukraine038-044-454-9208 wk, email [email protected]

Alex Tyshko, Principal Technical Professional (EE)HalliburtonExton, PA, USA1-484-329-2979 wk, email [email protected]

V. Lavrinenko, A. TyshkoV. Lavrinenko, A. Tyshko

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

Email addresses

updated 2013

[email protected]

[email protected]

V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.

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References

Survey of the Various Operating Principles of Ultrasonic Piezomotorshttp://www.pi-usa.us/technotes/Actuator2006_SurveyoftheVariousOperatingPrinciplesofUltrasonicPiezomotors_c.pdf

Piezoceramic Materialshttp://www.piceramic.de/pdf/piezo_material.pdf

Laboratory of Piezoelectronics, Kiev Technical Universityhttp://www.ntu-kpi.kiev.ua/lab/pp/index.htm

A list of over 150 patents (the first operational piezomotor by V. Lavrinenko – patent USSR #217509 priority May 10, 1965) and articles is available upon request

V. Lavrinenko, A. TyshkoV. Lavrinenko, A. Tyshko

Piezomotors, presentation April 2, 2008Piezomotors, presentation April 2, 2008

V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E. V. Lavrinenko, Ph. D. E. E, A.Tyshko, Principal E. E.