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OXYGEN / NITROGEN PLANT 2 2 O N Delhi Cryogenic Products Pvt. Ltd.

Oxygen Gas Plants India

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Delhi Cryogenics Products Pvt. Ltd. is a leading Manufacturer and Supplier of Oxygen plant, Oxygen Gas Plants, Liquid Nitrogen plants Machinery in India as well as overseas.

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Page 1: Oxygen Gas Plants India

OXYGEN / NITROGEN PLANT

2

2

O

N

Delhi Cryogenic Products Pvt. Ltd.

Page 2: Oxygen Gas Plants India

This is a multistage air compressor complete with flywheel inter cooler,

motor pulley,motor,v-belts,guard and slide rails and air

skid mounted versions to avoid civil

for quick installation.This is used to compress

This consists of the following items:

1.After Cooler with Tank

2.Nitrogen Cooler with Tank

3.Moisture Separator (PURGER)

4.Chilling Unit with Freon Unit.

5.Oil Absorber filled with Alumina.

6.Molecular Sieve Battery on skid

7.Defrost Heater.

8.Gas/Air Lines as per Standard Layout on skid/platform.

9.Water Pump

10.Inlet and Outlet Water Lines

11.Drain Manifold complete with Ball Valves for draining

All the above equipments are neatly mountedon a skid/platform -ing piping and ready for

AIR COMPRESSORDCPL- SERIES OXYGEN / NITROGEN PLANTS

AIR COMPRESSOR

PROCESS SKID

complete with inter-connectinstallation.-1 Set.

mositure.

foundation bolt,

filter.This can also be supplied in foundationatomspheric air. -1No.

Page 3: Oxygen Gas Plants India

Complete with 2 Nos M.S. Vessel Reactivation heater complete withMolecular sieve designed for process skid mounting-1No.

Complete with Alumina and inlet and outlet filter and connection designedfor process skid mounting-1 No.

Complete with Cartiage,cyclone type with inletoutlet connections -1 No.

Complete with Motor/starter/starter shall be Siemens/ABB/Kiirloskar,with hydraulic valve control bursting disc for safety,complete with Flywheel pressure guage,Motor pulley V-Belts,Belt Guard slide rails inter conne-cting copper pipes(Inlet & Outlet) -1 No.

AIR COMPRESSORDCPL- SERIES OXYGEN / NITROGEN PLANTS

MOLECULAR SIEVE BATTERY

OIL ADSORBER

DUST FILTER

EXPANSION ENGINE

Page 4: Oxygen Gas Plants India

AIR COMPRESSORDCPL- SERIES OXYGEN / NITROGEN PLANTS

(Air separation column-cold box) Consists of outer steel casing,Mainheat exchanger,liquifier,Bottom column,Top column,Condensor,Sub-cooler,Liquid oxygen & nitrogen filter.Cooling pipe line,insulationmaterial,Digital electronic temperature indicator & scanner,PT 100sensor,DP gauge monometer,Expansion vavle with longstemp typewith pointer & index & wheel -1 set.

With S.S. Jacket,Piston Liner Complete with electric motor piston rings,Safety device amd non-return valve-1 No.

Complete with socket ,control valve pressure gaugesafety valves and filling connections mounted on a stand -1 Set.

Electrical panel complete with ON/OFF switches-1 No.

Other option items also available on request. FRP Cooling Tower complete with fan and motor -1 Set.

AIR SEPARATION UNIT

LIQUID OXYGEN PUMP

ELECTRICAL PANEL

OPTION ITEMS

CYLINDER FILLING MANIFOLD

COOLING TOWER

Page 5: Oxygen Gas Plants India

DCPL- SERIES OXYGEN / NITROGEN PLANTS

TECHNICAL SPECIFICATIONS

MEDIUM CAPACITY

50 CuM/Hr 200 CuM/Hr

110KW

415Volts

300 CuM/Hr

45Kg/sq. Cm

40Kg/sq.Cm

7 Hours

40 Mts.

12MX15M

8M

99.6% 96%-99.6%

DCPL-50 Capacity 100 CuM/Hr 150 CuM/Hr 80 CuM/Hr

300 CuM/Hr 500 CuM/Hr 250 CuM/Hr

Purity

Power Connected

Power Supply

Air Capacity

Starting Pressure

Working Pressure (abt.)

Starting Time (After Defrost)

Starting Time (After Tripping)

Area Required

Assembly Height

165KW 200KW 140KW

415Volts 415Volts 415Volts

600 CuM/Hr 900 CuM/Hr 400 CuM/Hr

45Kg/sq. Cm 45Kg/sq. Cm 45Kg/sq. Cm

36Kg/sq.Cm 36Kg/sq.Cm 38Kg/sq.Cm

6 Hours 6 Hours 7 Hours

20 Mts. 20 Mts. 30 Mts.

14MX15M 14MX15M 12MX15M

9.5M 9.5M 9M

99.6% 99.6% 99.6% 96%-99.6% 96%-99.6% 96%-99.6%

Oxygen Nitrogen

Oxygen Nitrogen(Optional)

S.No. MODEL DCPL-100 DCPL-150 DCPL-80

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

HIGH CAPACITY

S.No. MODEL

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

Capacity

Purity

Power Connected

Power supply

Air Capacity

Starting Pressure

Working Pressure (abt.)

Starting Time (After Defrost)

Starting Time (After Tripping)

Area Required

Assembly Height

Oxygen Nitrogen

Oxygen Nitrogen(Optional)

200 CuM/Hr 800 CuM/Hr

280KW

1200 CuM/Hr

45Kg/sq. Cm

36Kg/sq.Cm

6 Hours

20 Mts.

14MX15M

9.5M

99.6% 96%-99.6%

DCPL-200 300 CuM/Hr 1200 CuM/Hr

350KW

1800 CuM/Hr

45Kg/sq. Cm

30Kg/sq.Cm

5 Hours

20 Mts.

15MX16M

9.5M

99.6% 96%-99.6%

DCPL-300 400 CuM/Hr 1400 CuM/Hr

450KW

2400 CuM/Hr

45Kg/sq. Cm

30Kg/sq.Cm

5 Hours

20 Mts.

15MX18M

10M

99.6% 96%-99.6%

DCPL-400 500 CuM/Hr 2000 CuM/Hr

600 KW

3000 CuM/Hr

45Kg/sq. Cm

30Kg/sq.Cm

5 Hours

20 Mts.

18MX20M

10M

99.6% 96%-99.6%

DCPL-500

415Volts 415Volts 415Volts 415Volts

Page 6: Oxygen Gas Plants India

OPTIONAL

SALIENT FEATURES DESIGN QUALITY

CYLINDER FILLING CHART

No. Of cylinders in a Day (Oxygen/Nitrogen)

Capacity

Name of the Models

200 320 400 480 520 600 800 1200 1600 2000

50 80 100 120 130 150 200 300 400 500

DCPL-50 DCPL-80 DCPL-100 DCPL-120 DCPL-130 DCPL-150 DCPL-200 DCPL-300 DCPL-400 DCPL-500

(CuM/Hr)

High Purity of Nitrogen also available.Higher Capacities of 400 CuM/Hr & 500 CuM/Hr arealso available with liquid output. Liquid Nitrogen Pump Nitrogen Compressor Liquid Plants

Notes: 1.About 40% of Nitrogen is used for the regeneration of the Molecular Sieve Battery.

2.The above capacities are based on gaseous output on design Suction Conditions of 30deg cen,760mm hg pressure,50% relative humidity & 0.03% Carbon dioxide in the atomsphere.

3.Oxygen/Nitrogen is filled in Cylinders at 155 Bar pressure(Optional 200 & 300 BAR). 4.The above specifications are subject to modification.

NOTE:-Cylinder capacity 5 to 7 cubic meter.

We manufacture oxygen plants as per the latest technology & design of the company This technology has been provenall over the world for its working efficiency & troublefree operation, safety & low Power Consumption.

DCPL Column have been known for its efficiency& long life. There are plants working trouble free formore than thirty years in various parts of the Globe.

LOW WORKING PRESSURELOW OPERATING COSTSTURDY DESIGNLOW MAINTENANCESIMPLE OPERATIONHIGH SAFTEY

Page 7: Oxygen Gas Plants India

3 Dimensional view of Oxygen Nitrogen Plant with Cylinder filling station

AIR COMPRESSOR

PROCESS SKID

CYLINDER FILLING STATION

LIQUIDOXYGEN PUMP

EXPANSION ENGINE

AIR SEPARATION UNIT

Page 8: Oxygen Gas Plants India

CY

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R F

ILL

ING

STA

TIO

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LIQUIDOXYGEN PUMP

PROCESS SKID

EXPANSION ENGINE

AIR

SE

PA

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TIO

N U

NIT

AIR

CO

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RE

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OR

Layout plan of an installated oxygen nitrogen plant