OTSON Liquid Electrostatic Coating Solution

O T S O N Te c h n o l o g i e s C o r p P r o p r i e t a r y a n d C o n f i d e n t i a l O T S O N . c o m

Sales Director Allan Ko 2011v 2.3

Overview of Products and Technology

Best Liquid Electrostatic Spray Coating Solutions…..

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Innovative Technology of Liquid Electrostatic Spray Coating Systems

Agenda

Company Overview Surface Technology - Overview of Electrostatic Painting and Coating Technologies

Product Overview

OTS-3000 Manual Liquid Electrostatic Spray Gun

OTS-10 Air Powered Double Diaphragm Pump

Series 5000 Twin-Turbine DISK (Rotary Atomizer ) Electrostatic Coating System OTS-51 Paint Dosing Pump ( Gear Pump )



Disk Electrostatic Auto Coating System

OTS - 5000 OTS - 5100 OTS - 5300



ROI ( Return of Investment ) for Using DISK Electrostatic Coating Equipment in Bicycle Spray Painting Application. Working Hours: 8 hours / per day

Production Conditions : 1000 Bicycles / per day

Application : Bicycle Primer and Finishing Spray Painting

Disk System : 2 Disk Systems

Conveyor speed : 5 meters

A. Paint cost per liter : USD 5

B. Paint consumption per week : 958 liter C. Paint cost per week (A x B) : USD 4,790 D. Efficiency saved by using OTSON Auto DISK Coating System : 50% E. Paint saved (C x D = Cost saved per week ) : USD 2,395 F. Primer and Finishing (E x 2 = 2 layers painting cost saved per week ) :USD 4,790 G. Total paint cost saved per year ( F x 52 weeks) :USD 249,080



The cost spent on buying one set of DISK electrostatic Coating Machine. With some investment, you can cut off huge costs required for paint and the technician while increasing your production and improving product quality. Abiding by human-based spirit, the ultimate goal of manufacturing the DISK Electrostatic Automatic Coating Machine is to efficiently use the energy, improve the quality and protect the environment.

Our equipment of liquid electrostatic coating can significantly improve the coating quality and production while reducing the paints consumption, the waste discharge and the maintenance cost. Because of the highly atomized live paint grains, the film is uniformly and smoothly coated on the workplace which has reduced the orange tissue effect and improved the coating layer quality.





Liquid Electrostatic Spray Coating What is DISK electrostatic coating?

In using the DISK electrostatic coating equipment, the high revolution of

DISK tends to throw the paint away when the paint passes through

the live DISK. In this case, the expelling effect appears between the

paint carrying electrostatic and the live particles as to cause further

atomization of paint and thus, forming much finer thin fog. Due to the

occlusion of electrostatic, the lost paints are sucked back to the

workplace in generating a kind of surrounding electrostatic effect and

the over spraying phenomenon is thus minimized. In this way, the

machine has achieved the purpose of electrostatic coating.



Why DISK electrostatic coating?

The DISK electrostatic coating can significantly improve the spraying

quality and production while reducing the paint consumption, the

waste discharge and the maintenance cost. Because of the highly

atomized live paint grains, the film is uniformly and smoothly coated

on the workplace which has reduced the orange tissue effect and

improved the coating layer quality.



Advantages

Transfer efficiencies range from 85 % to 95 %

Excellent edge coverage is achieved because electrons are attracted more strongly to edges than to flat surfaces

The attractive forces of electrostatics will to some extent draw paint droplets around to the back side of the parts, a phenomenon called wraparound or wrap

As coating thickness builds, it forms an electrically insulating layer. Additional paint droplets are attracted most strongly to areas on the part where grounding is best, that is, the spots where paint is thinnest, result in a more even film thickness



OTSON Technologies Corp was established in 1984.With over 20 year's experience in electrostatic coating equipment and products precision machine in Taiwan. OTSON consistently endeavors to invent and develop the advanced products to meet the newly trends on the surface coating markets. At the present, OTSON has obtained the patents of structure improvement individually in Twin-turbine Atomizer, Disk and all kinds of spraying nozzles. In the recent years, OTSON have been extending the business to the oversea markets in where OTSON also earned a lot of good comments on the outstanding products as we know innovative products at competitive prices is the key to gaining world recognition and acceptance. OTSON ensure complete customer satisfaction by offering engineered solutions for individual coating problems. If customers unsure of what type of coating equipment they may require. We also operate a full after sales service to ensure existing customers obtain the optimum performance from their investment in OTSON's equipment.



Factory Overview



Our Customers



Business Type OTSON Brand Manufacture / Exporter Consultancy OEM / ODM

Product Type Coating Equipment Industry Precision Machinery Electronics Industry Embedded System

Primary Competitive Advantages Reliability Reputation Buyer's Specifications Accepted

Current Export Markets: Worldwide

Take The Best Deal With us!



Surface Technology Overview of Electrostatic Painting and Coating Technologies

The principles of electrostatic charging apply equally to liquid and powder coatings. In electrostatic coating, the fluid is atomized, then negatively charged to the object, thus having a less negative charge than the paint. Increased transfer efficiency is achieved, up to 95%. For instance, it is possible to spray paint a cyclone fence electro statically with fair transfer efficiency. Both sides of the fence can be painted from only one side due to the electrostatic attraction. Atomized paint droplets are charged at the tip of the spray gun by a charged electrode; the electrode runs 30 to 140 kV through the paint at 0 to 225 microamperes. So, it is mean that the electrical force needed to guide paint particles to the work piece is 8,000 to 10,000 volts per inch of air.



Paints Cost

Air Pollution CO2 / VOC( Volatile Organic Compound) emission

Water Pollution

Energy Costs

Our Electrostatic Spray Technology Will Reduce



You Can Save Our Earth Stop Global Warming



Transfer Efficiency Suitable for long-term operation

Enhancing the productivity

Extending the life expectancy

Simplifying the procedures of maintenance Applications •Hardware, Auto parts, •Control Panel, •Heavy, Industrial Machinery •Parts for household electric appliances •Steel Furniture •OA Machinery •Woodworking Products •Metallic Protector



Advantage List

• Dual Coating- Solvent and Waterborne Paint

• Improve Coating Quality • Reduce Air Pollutions • Reduce Water Pollutions • High Transfer EfficIencify - Spray Painting

• High Atomized Nozzle • Easy Handle for Long Term Operation • Long Life Operation • Low VOC Emissions • Low Failure Rate and Easy Maintenance • Light Weight Gun - 470g Only



Transfer Efficiency of Different Spray Technologies





Manual Liquid Electrostatic Spray Gun – Comparison Table

OTSON OTS-3000

RansXXX R9xx

GraXXX Proxxx

NodXXX

Dual Coating (Water base and Solvent )

Yes No No No

Easy and Low Maintenance Yes No No No

Easy Handle and Light Weight

Yes No No No

Different Nozzle Type Yes No No No

High C/P value Yes No No No

Atomization Excellent Normal Normal Normal

Transfer Efficiency Excellent Normal Normal Normal

Coatings Saving Excellent Normal Normal Normal



The principle of Manual Liquid Electrostatic Spray Gun for Electrostatic Coating

In using the liquid electrostatic spray gun , the high compress air tends to throw the paint away when the paint passes through the special nozzle, the droplets pick up the charge from an electrically charged electrode at the tip of the gun by charged electrode. The charged particles are given their initial momentum from the fluid pressure/air pressure In this case, the expelling effect appears between the paint carrying electrostatic and the live particles as to cause further atomization of paint and thus, forming much finer thin fog. Due to the occlusion of electrostatic, the lost paints are sucked back to the workplace in generating a kind of surrounding electrostatic effect and the over spraying phenomenon is thus minimized. In this way, the machine has achieved the purpose of electrostatic coating.







Application

Liquid Coating

Waterborne Coating

Metal Coating

Wood Coating

Plastic Coating

Small parts Bicycle Computer Housing Stationeries Wooden Furniture Hardware Lockers Freezers Iron Railing Display Cases Refrigerators Heavy Machinery Office Equipment

Desks Files Major Appliances Office Partitions Medical Equipment Restroom Partitions Roller Bars Metal Doors Decorative Lamps Electrical Home Appliances, Car Accessories, Teflon Pot Sports Equipment Handcraft



Bicycle Coating



Metal Coating



Wood Coating



Waterborne Coating



Specifications



Nozzle Performance



Round Nozzle ( TIN )



Round Nozzle ( FRP )



Flat Nozzle ( FRP )













Investment return estimate by using manual liquid electrostatic spray gun

A. Paint cost per gallon : $ 10

B. Paint consumption per week : 20 gallons

C. Paint cost per week (A x B) : $ 200

D. Efficiency saved by using Manual Liquid Electrostatic Spray Gun : 50% (ex:worse case)

E. Paint saved (C x D = Cost saved per week) : $100

F. Total paint cost saved per year (E x 52 weeks) : $5,200

The cost spent on buying one set of manual liquid electrostatic spray gun. With some investment, you can cut off huge costs required for paint and the technician while increasing your production and improving product quality. Abiding by human-based spirit, the ultimate goal of manufacturing the manual liquid electrostatic spray gun is to efficiently use the energy, improve the quality and protect the environment.







Transfer Efficiency of different Spray Technologies





The principle of Turbo Rotary Atomizer (DISK) for Electrostatic Coating

Rotary atomization is a variation of electrostatic spraying that uses centrifugal force generated by discs to atomize paint, which drives it from the spray disk. In this case, the expelling effect appears between the paint carrying electrostatic and the live particles as to cause further atomization of paint and thus, forming much finer thin fog. Due to the occlusion of electrostatic, the lost paints are sucked back to the workplace in generating a kind of surrounding electrostatic effect and the over spraying phenomenon is thus minimized. In this way, the atomization of this method is excellent as is the transfer efficiency. This method also can be used with paints of different viscosity. Therefore the machine has achieved the purpose of electrostatic coating.



Disk Electrostatic Auto Coating System

OTS - 5000 OTS - 5100 OTS - 5300



ROI ( Return of Investment ) for Using DISK Electrostatic Coating Equipment in Bicycle Spray Painting Application. Working Hours: 8 hours / per day

Production Conditions : 1000 Bicycles / per day

Application : Bicycle Primer and Finishing Spray Painting

Disk System : 2 Disk Systems

Conveyor speed : 5 meters

A. Paint cost per liter : USD 5

B. Paint consumption per week : 958 liter C. Paint cost per week (A x B) : USD 4,790 D. Efficiency saved by using OTSON Auto DISK Coating System : 50% E. Paint saved (C x D = Cost saved per week ) : USD 2,395 F. Primer and Finishing (E x 2 = 2 layers painting cost saved per week ) :USD 4,790 G. Total paint cost saved per year ( F x 52 weeks) :USD 249,080





Liquid Electrostatic Spray Coating What is DISK electrostatic coating?

In using the DISK electrostatic coating equipment, the high revolution of

DISK tends to throw the paint away when the paint passes through

the live DISK. In this case, the expelling effect appears between the

paint carrying electrostatic and the live particles as to cause further

atomization of paint and thus, forming much finer thin fog. Due to the

occlusion of electrostatic, the lost paints are sucked back to the

workplace in generating a kind of surrounding electrostatic effect and

the over spraying phenomenon is thus minimized. In this way, the

machine has achieved the purpose of electrostatic coating.



Why DISK electrostatic coating?

The DISK electrostatic coating can significantly improve the spraying

quality and production while reducing the paint consumption, the

waste discharge and the maintenance cost. Because of the highly

atomized live paint grains, the film is uniformly and smoothly coated

on the workplace which has reduced the orange tissue effect and

improved the coating layer quality.



Advantages

Transfer efficiencies range from 85 % to 95 %

Excellent edge coverage is achieved because electrons are attracted more strongly to edges than to flat surfaces

The attractive forces of electrostatics will to some extent draw paint droplets around to the back side of the parts, a phenomenon called wraparound or wrap

As coating thickness builds, it forms an electrically insulating layer. Additional paint droplets are attracted most strongly to areas on the part where grounding is best, that is, the spots where paint is thinnest, result in a more even film thickness



The cost spent on buying one set of DISK electrostatic Coating Machine. With some investment, you can cut off huge costs required for paint and the technician while increasing your production and improving product quality. Abiding by human-based spirit, the ultimate goal of manufacturing the DISK Electrostatic Automatic Coating Machine is to efficiently use the energy, improve the quality and protect the environment.

Our equipment of liquid electrostatic coating can significantly improve the coating quality and production while reducing the paints consumption, the waste discharge and the maintenance cost. Because of the highly atomized live paint grains, the film is uniformly and smoothly coated on the workplace which has reduced the orange tissue effect and improved the coating layer quality.



Disk Electrostatic Auto Coating System Comparison Table

OTSON OTS - 5000 OTS - 5100 OTS - 5300

RansXXX

Inxxx

Dual Coating (for OTS-5300 Only) (Water base and Solvent )

Yes No No

Easy and Low Maintenance Yes

No No

Fast to Change Color Yes

No No

Different Spray Disk Type Yes

Yes No

High C/P value Yes No No Atomization Excellent Normal Normal Transfer Efficiency Excellent Normal Normal Coatings Saving Excellent Normal Normal



Booth Specification



More Fast More Quantity







OTS-5000 Microcomputer Control Panel



Microcomputer Control Panel (man-Machine Interface)



Microcomputer Control Panel (man-Machine Interface)



OTS-5100 Man-Machine Interface ( 1 )



OTS-5100 Man-Machine Interface ( 2 )







High Atomization Spray DISK



Bicycle Coating



Bicycle Coating - Base Coating



Bicycle Coating - Finish Coating



Teflon Coating



Metal Coating



Solvent Coating



Reciprocator

Specification: 1200mm, 1800mm, 2400mm Single travel, multi-speed shifting. Control Method: 1. Japan’s Fuji Frequency Converter for speed control. 2. Man-machine interface control panel is controlled by servo motor for regulating the travel speed.



OTS-5100 Electrostatic Power Supply



OTS-5300 Electrostatic Power Supply



Gear Pump



Accessories

Travel Programmer

Air Heater

Turntable

Insulation Table

Air Filter (screening oil and water)



Applications

Small Parts Bicycles Computer Housing Stationeries Wooden Furniture Hardware Decorative Lamps Electrical Home Appliances Handcrafts Sports Equipment Car Accessories Teflon Pot



OTS-51 PAINT PUMP CONTROLER



OTS-51 Gear Pump Control System (Connection Diagrams)





OTSON Commitment

OTSON are providing

High Performance

Electrostatic Coating Technologies ,

High Quality Products ,

Good Services,

And Affordable Price for OUR Customers.



Thank you !! Further Information For more information, please visit our website at www.otson.com For further information on OTSON ‘s electrostatic products, please contact : OTSON Technologies Corp. www.otson.com e-mail : [email protected] Tel : 886+2+2659-7162 Fax : 886+2+2656-0287